Town & Country Fireplaces TCWS54ST SERIES D Installation Instructions Manual
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Town & Country Fireplaces TCWS54ST SERIES D Installation Instructions Manual

Power vented see thru fireplace
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INSTALLATION INSTRUCTIONS
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING: If the information in these instructions
is not followed exactly, a fi re or explosion may
result causing property damage, personal injury
or death.
FOR YOUR SAFETY
Installation and service must be performed by
a qualifi ed installer, service agency or the gas
supplier.
What To Do If You Smell Gas
• Do not try to light any appliance.
• Do not touch any electrical switch
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbour's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier call
the fi re department.
Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a
certifi ed kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room.
Visit www.townandcountryfi replaces.net for the most recent version of this manual
160517-44
TCWS54ST
INSTALLATION
INSTRUCTIONS
MODEL
TCWS54ST
SERIES D
POWER VENTED
SEE THRU FIREPLACE
TCWS54D_ST
5056.425218

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Summary of Contents for Town & Country Fireplaces TCWS54ST SERIES D

  • Page 1 INSTALLATION INSTRUCTIONS INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury or death. FOR YOUR SAFETY Installation and service must be performed by a qualifi...

  • Page 2: Table Of Contents

    Table of Contents Caution ..................3 Venting Con gurations ............22 Safety ..................3 Venting Length ................ 22 Minimum Vent Length Chart ............ 23 Important Note for the Commonwealth of Massachusetts ..4 Vent Terminal Minimum Clearances ........23 Fireplace Dimensions ..............5 Minimum Clearances to Combustible Material ......

  • Page 3: Caution

    Caution FOR YOUR SAFETY - Do not install or operate your Town & Country replace without rst reading and understanding this manual. Any installation or operational deviation from the following instructions voids the Town & Country Fireplaces Warranty and may prove hazardous. This appliance and its individual shut off valve must be disconnected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

  • Page 4: Important Note For The Commonwealth Of Massachusetts

    Important Note for the Commonwealth of Massachusetts From Massachusetts Rules and Regulations 248 CMR 5.08: For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satis ed.

  • Page 5: Fireplace Dimensions

    Fireplace Dimensions 12 11/16" 41 1/4" 18 5/8" 24 7/16" 33 13/16" 11 3/4" 11 9/16" 54 7/16" 5 11/16" 69 9/16" 62 3/8" Figure 1: TCWS54D_ST Fireplace dimensions. Minimum Clearances to Combustible Material NON-COMBUSTIBLE ZONE. COMBUSTIBLE FRAMING AND STEEL FRAMING DO NOT INSTALL ANY COMBUSTIBLE MATERI- FINISH WALL ABOVE STANDOFFS AL, ELECTRICAL WIRING OR GAS PLUMBING IN...

  • Page 6: Installation Requirements

    Installation Requirements The Town & Country Fireplace installation and venting must conform to the local codes or, in the absence of local codes, current CSA B149.1 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54 (in the USA).

  • Page 7: Standoffs

    Standoffs The framing kit, once assembled and attached, act as the top and side standoffs Figure 7: Assembled frame as stand-offs. Locating The Fireplace In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent system and where gas supply piping may be plumbed.

  • Page 8: Framing And Finishing

    Framing and Finishing Note: The fireplace should be in place non-combustible material. Assemble the Chase Insulation: and venting installed before framing in framing kit as per the instructions on pages When installing this replace against a or building an enclosure around the unit. 10 –...
  • Page 9 NON-COMBUSTIBLE BOARD DETAIL If nishing the wall above the unit with paint, the framing kit shipped with the unit should be discarded.Use full sheets of calcium silicate board or NON-COMBUSTIBLE equivalent and full length metal studs BOARD ONLY IN nish and frame around the unit. THESE AREAS Calcium silicate board is a high grade material with cement, quartz and natural...

  • Page 10: Steel Stud Framing Kit

    Steel Stud Framing Kit BEND OUT FRAMING TABS TO FRONT SCREW INTO SIDE FRONT VIEW (slightly angled) Figure 14: Framing kit components. Each Kit Contains: Item Description Qty. Item Description Qty. SCREW, WAFER #8 x 1/2 INNER CROSS BRACE (Not shown) 56 5/8 L STUD, CENTER 25”...
  • Page 11 NOTE: Sheet metal parts have sharp edges, use caution when handling. Frame Assembly - Note: 2 identical frames will be assembled. One for each side of the fire- place (See Figure 14) 1. On a at surface, place 2 upper/lower studs (#4). One is to become the top-most horizontal stud and one is to become the bottom-most horizontal stud.

  • Page 12: Fixed Lintel

    Secure to Existing Framing • Bend out the tabs 90 degrees before inserting the unit into its framed housing. • Secure the frame assembly to the wood frame through the tabs (Figure 16). Install Non-Combustible Board (not supplied) • Use drywall screws to install the non-combustible board. Figure 15: Framing bracket positioning.
  • Page 13 Flanged edge Hemmed edge Screen Figure 18: Optional lintel edge. Figure 19: Safety barrier screen. 1. The xed lintel has two orientations, a anged edge and a hemmed edge (Figure 18). The lintel comes factory installed with the ange edge out. If the desired edge is different from the factory setting, use the following steps to change the lintel edge.

  • Page 14: Hearth Extension

    Hearth Extension 6” Min. 11 9/16” Figure 22: TCWS.54DST Hearth extension. Caution: While a hearth extension is not required and combustible ooring materials may be brought directly up to the base of the replace, many materials (such as wood ooring) may not tolerate the radiant heat from this re- place, resulting in discoloration, shrinking and cracking.

  • Page 15: Electrical

    Electrical NOTE: For purposes of clarity, the “Front” of the fireplace shall be the side which has access to the electrical connection compartment cover, the connection to the gas valve and the side which places the control compartment cover and the coaxial vent located on top of the fireplace to your left.
  • Page 16 Wall switch connection to interface board Figure 26: Interface board connection for wall switch. Figure 25: Power vent switch. 4. Connect the cable for the wall switch / Home automation to the connector just forward of the power vent switch (Figure 26). 5.
  • Page 17 Figure 29: Do not install batteries in this wall switch. 8. Do not install batteries into the wall switch (Figure 29). Battery holder must remain empty. 9. If not already installed, install the burner using the instructions supplied with the burner kit. 10.

  • Page 18: Wall Switch And Remote Control

    Wall Switch and Remote Control Note: The wall switch must not have batteries installed in it. The batteries are for back up in case of a power outage. This fireplace must not operate with a battery back up. Figure 30: Wall switch. Figure 31: Wall switch with no batteries.

  • Page 19: Home Automation

    Home Automation The home automation feature supplied with this replace is capable of controlling the ame and light on/off function with the use of a dry contact relay common to home automation systems. Furthermore, the ame and light level may be modu- lated from high to low using the 0 - 10 volt analog output available on most home automation systems.

  • Page 20: Gas Supply

    Gas Supply Servicing of the appliance can be performed from inside the unit and through the access panel located in the rebox bottom. Caution: The gas line should be installed by a quali ed service person in accordance with all building codes. This section is intended as a guide for quali ed technicians installing this appliance.

  • Page 21: Venting

    Venting The TCWS54ST-D replace must be power vented. There are two options for terminating the venting for this replace: This replace can only be wall terminated using the TCVT. PV1.25 or TCVT.PV7.110 power vent kit. Please see the instructions supplied with the power vent kit for installation details. For roof termination, power vent TCVT.PVCV must be used.

  • Page 22: Venting Con Gurations

    Venting Configurations chimney minimum 1½” clearance to combustable surfaces power vent (vertical) VENTING CONFIGURATIONS from vent pipe Maximum total vent length is 110ft plus six 90-degree elbows or combination of other elbows equaling 90-degrees, with a maximum 66 foot vertical rise. minimum venting - 3’...

  • Page 23: Minimum Vent Length Chart

    Minimum Vent Length Chart Minimum Rise from Pipe Length Min. Pipe Length Floor to Flue Center TCWS54DST 49” 0” 3 feet 61” 12” 2 feet 73” 24” 1 foot Figure 36: Horizontal rise run adapter. Vent Terminal Minimum Clearances FIXED CLOSED OPEN- FIXED...

  • Page 24: Venting Components

    Venting Components SIMPSON DURAVENT COMPONENTS SECURE VENT COMPONENTS Number Description Number Description SV5L6 6” Pipe Length 1208 6” Pipe Length SV5L12 12” Pipe Length 1207 9” Pipe Length SV5L24 24” Pipe Length 1206 12” Pipe Length SV5L36 36” Pipe Length 1204 24”...

  • Page 25: Vent Pipe Sealant

    Vent Pipe Sealant Approved “high temp” VENT PIPE self-adhesive tape (supplied) Figure 38: Sealing vent with tape. All outer joints of the vent pipe must be sealed with the approved "High Temperature" self-adhesive aluminium tape provided. Wrap the tape completely around the joint and press rmly in place. Inner pipe does not need to be sealed.

  • Page 26: Propane Conversion

    Propane Conversion If this unit is to be used on propane convert as follows using the components supplied with the propane gas conversion kit. Propane conversion kit part number is TCWS.54DSTLPKIT. Note: Factory supplied components must be used to ensure correct input. After conversion con rm proper manifold pressure.
  • Page 27 3/16” Open for Propane Gas Figure 40: Ori ce. 4. Using a 1/2” wrench, undo the Figure 41: Shutter gap for propane. natural gas burner ori ces and replace with the propane gas ori ces included in the conver- sion kit. Apply a small amount of pipe joint compound to the threads of the propane burner ori ce to ensure a good seal,...
  • Page 28 7. Slide the pilot adjustment band over (Figure 44) and ensure that the hole in the ori ce band is showing. 8. Remove access panel to gain access to the gas valve for propane conversion. 9. Once the pilot head is switched over to propane gas from natural gas, continue with the conversion by replac-...

  • Page 29: Accessing The Gas Valve For Conversion

    Accessing the gas valve for conversion Grommet Figure 45: Wires through grommet. CAUTION The gas supply and electrical power at the breaker shall be shut off before proceeding with the conversion. Consult the Burner Kit instruction manual for burner removal/installation. 1.
  • Page 30 Figure 47: Small plate lifted to proved access to connector. 3. Remove screws for the small cover panel and lift the panel and exible gas lines enough to be able to get your hand underneath it (Figure 47). 4. Locate the stepper (Figure 48) and follow its wires back to its electrical connection and discon- nect (Figure 49).
  • Page 31 Figure 49: Stepper connector location. 7. Once conversion is complete, ll out and af x the gas conversion label (Figure 50) to the inside of the control box where it will not be affected by the heat of the rebox. Figure 50: Propane Conversion Label.

  • Page 32: Gas Pressure Check Procedure

    Gas Pressure Check Procedure Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port. Verify gas pressures with the fireplace lit and on the highest setting. 1.

  • Page 33: Firebox Panels Installation

    Firebox Panels Installation Retaining clip 1. Remove side panel securing tabs for both sides in upper rebox (Figure 53). 2. Place bottom of side panel in rst then tip up into vertical position (Figure 54). Figure 53: Retaining clip. 3. Attach the side panel securing tabs previously removed.

  • Page 34: Finishing Touch Trim Kit Instructions

    Finishing Touch Trim Kit Instructions 1. Place two smaller magnets on back of each side rail. 2. Place two larger magnets on back of the top and bottom rails. 3. Attach the side rails. Even the ends up with the door frame. 4.

  • Page 35: Burner Flame Adjustment

    Burner Flame Adjustment The air shutter on the burner tube controls the primary combustion air. It is set to the closed position at the factory for natural gas fuel. For LP . Some adjustment may be necessary to obtain desired ame and to elimi- nate carbon deposits.

  • Page 36: Maintenance

    Maintenance CAUTION: Turn off gas and electrical power supply (if applicable) and allow ample time for unit to cool before servicing appliance. It is recommended that the fireplace and its venting should be inspected at least once a year by a qualified service person.

  • Page 37: Replacement Parts - Tcws.54Dst

    Replacement Parts - TCWS.54DST (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. #1 TCWS BODY ASSEMBLY ....TCWS.54CSTE *#5 FINISHING TOUCH TRIM KIT..TCRP.54WSTRIMKIT #2 GLASS ASSEMBLY (c/w gasket) ..GLAS.2062ASSY #6 ORIFICE (2pcs) ..........5021.332A #3 FRAMING KIT .......

  • Page 38: Replacement Parts - Tranquility Burner

    Replacement Parts - Tranquility Burner (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. #1 TRANQUILITY BURNER KIT ..............TCWS.54NGST04D #2 PEBBLE ASSEMBLY(1 box) ..............TCRP.TRANQA #3 SAND (1 Bags) ...................TC42.SAND34 #4 PILOT ROCK, BLACK ................... 8421-A PILOT ROCK, GREY ..................... 8422-A NOT SHOWN Kit Contents Figure 60: Tranquility burner replaceable parts.ai...

  • Page 39: Replacement Parts - Diamond Burner

    Replacement Parts - Diamond Burner (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. #1 DIAMOND BURNER ................TCWS.54NGST03D #2 GLASS MEDIA (1 - 5lb bag. 2 required) ............TCRP.501207 #3 LIGHT BULB ......................5033.713 NOT SHOWN Kit Contents Figure 61: Twilight diamond burner replaceable parts. TCWS54D_ST_160517-44 5056.425218...

  • Page 40: Replacement Parts - Valve Control System

    Replacement Parts – Valve Control System (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. #1 CONTROL ASSEMBLY KIT ....TCCV.95755-B #4 TEST FITTING ..........5019.104 #5 WALL SWITCH ASSEMBLY KIT....TCRP.WSA #2 BULKHEAD ASSEMBLY KIT ..... TCRP.8133 #3 COMMUNICATION CABLE KIT ....

  • Page 41: Wiring Diagram

    Wiring Diagram TCWS54D_ST_160517-44 5056.425218...

  • Page 42: Rating Label

    Rating Label NOTE: The Rating Label is located on a plate found in a slot between the left hand side lintel and the left hand side window frame. This plate is attached to the side casing with a cable. VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL FOYER AU GAZ À...
  • Page 43 TCWS54D_ST_160517-44 5056.425218...
  • Page 44 © 2017 Copyright Paci c Energy Fireplace Products LTD Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. For technical support, please contact your retailer Web site: www.townandcountryfireplaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8 Printed in Canada...

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