Town & Country Fireplaces TCWS.54STOK Installation And Operating Instructions Manual

Town & Country Fireplaces TCWS.54STOK Installation And Operating Instructions Manual

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INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING:
If the information in these
instructions is not followed exactly, a re or
explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY
Installation and service must be performed
by a quali ed installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch
• Do not use any phone in your building.
• Immediately call your gas supplier from
a neighbour's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier call
the re department.
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certi ed kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room.
061115-56
SERIAL #
TCWS.54STOK
indoor/outdoor Fireplace
installation and operating
instructions.
MODEL:
SERIES D
POWER VENTED FIREPLACE
SEE THRU FIREPLACE
TCWS54.STOK
TCWS.54STOK
5055.545-A

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Summary of Contents for Town & Country Fireplaces TCWS.54STOK

  • Page 1 • Do not try to light any appliance. • Do not touch any electrical switch • Do not use any phone in your building. TCWS.54STOK • Immediately call your gas supplier from a neighbour’s phone. Follow the gas indoor/outdoor Fireplace supplier’s instructions.
  • Page 2: Table Of Contents

    Remote Control Operation ........42 Building materials - outer trim pro le view .... 11 Maintenance ............48 Adjustable Lintel ........... 14 Replacement parts - TCWS.54STOK ....49 Electrical ............... 16 Replacement Parts - TCWS.54DST ..... 50 Wall Switch and Remote Control ......17 Replacement Parts - Tranquility Burner ....
  • Page 3: Caution

    R - Value Statement It has been determined that the Town and Country model TCWS.54STOK indoor/outdoor Fireplace has an R value of 5.8. This determination has been arrived at by the calculation of the typical R value of two layers of 5mm Ceramic glass, combined with 17 inches of ventilated air gap.
  • Page 4: Important Note For The Commonwealth Of Massachusetts

    Important Note for the Commonwealth of Massachusetts: From Massachusetts Rules and Regulations 248 CMR 5.08: For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satis ed.
  • Page 5: Fireplace Dimensions

    Fireplace Dimensions Fig. #1 54 1/16" 74 3/4" Front view 74 3/4" 54 1/16" variable adjustment (see page 13) Top down view 3 3/16" 1/2" Pro le view TCWS54STOK_061115-56 5055.545-A...
  • Page 6: Minimum Clearances To Combustible Material

    Minimum Clearances to Combustible Material Fig. #2 NON-COMBUSTIBLE ZONE. STEEL FRAMING COMBUSTIBLE FRAMING AND DO NOT INSTALL ANY COMBUSTIBLE MATERI- FINISH WALL ABOVE STANDOFFS AL, ELECTRICAL WIRING OR GAS PLUMBING IN THIS AREA. MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA MANTEL CLEARANCE CHART NON-COMBUSTIBLE...
  • Page 7: Installation Requirements

    Installation Requirements Fig. #4 The Town & Country Fireplace installation and venting must conform to the local codes or, in the absence of local codes, current CSA B149.1 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54 (in the USA). Only quali ed (licensed or trained) personnel should install this product.
  • Page 8: Standoffs

    Standoffs Fig. #8 The framing kits, once assembled and attached, are used as the top and side standoffs Locating The Fireplace In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent system and where gas supply piping may be plumbed. Various types of installations are possible, such as, a peninsula wall, an island, and between two interior walls (Fig.
  • Page 9: Framing And Finishing

    Framing and Finishing or chase, it is recommended that the outer Note: The replace should be in place replace is totally enclosed with walls be insulated to same degree as other and venting installed before framing in non-combustible material. The framing kit exterior walls.
  • Page 10: Building Envelope Sealing Procedure

    Building envelope sealing procedure Exterior wall Fig. #11 sheathing Seal joint with ashing tape prior to applying house wrap barrier lm (not supplied) 1/2" OSB board (factory installed) Outer window trim Stainless steel ashing Wall Use supplied double sided tape to adhere house wrap barrier lm to stainless steel ashing...
  • Page 11: Building Materials - Outer Trim Pro Le View

    Building materials - Outer trim pro le view Fig. #12 Siding material - Max width: 1 1/2” Sheathing Panel House wrap barrier lm Exterior wall stud Additional ashing may be required. Check local building codes Outer window trim Fig 12. Outdoor-side building materials. TCWS54STOK_061115-56 5055.545-A...
  • Page 12 Tape factory installed over stainless steel anges. Fig. #13 Peel backing from double sided tape prior to applying house wrap barrier lm. Fig 13. Double sided tape pre-applied to outdoor box to keep vapour barrier lm rmly in place. 54 1/16" 74 3/4"...
  • Page 13 Fig. #14 Fig. #14A NON-COMBUSTIBLE BOARD DETAIL IF FINISHING THE WALL ABOVE THE UNIT WITH PAINT, THE FRAMING KIT SHIPPED WITH THE UNIT SHOULD BE DISCARDED. U S E F U L L S H E E T S O F CA L C I U M SILICATE BOARD OR EQUIVALENT AND FULL LENGTH METAL STUDS TO NON-COMBUSTIBLE...
  • Page 14: Adjustable Lintel

    Secure to Existing Framing • Bend out the tabs 90 degrees before inserting the unit into its framed housing (Fig. #18). • Secure the frame assembly to the wood frame through the tabs. 4. Install Non-Combustible Board (not supplied) • Use drywall screws 8 to install the non-combustible board. Fig.
  • Page 15 The adjustable lintel (Fig #19) Fig. #20 assembly has two orientations for desired nishing. A anged edge and a hemmed edge. The lintel comes factory installed with the ange edge out. If the desired edge is different from the factory setting, use the following steps to change the lintel edge.
  • Page 16: Electrical

    Electrical Note: Installation must be performed by a qulai ed FIREBOX ACCESS PANEL installer, service agency or gas supplier. Fig. #24 The gas control system is located on the right hand side of the rebox behind an access panel and the decorative rebox panel (if installed). The replace is operated via a wall control and a hand held remote control unit.
  • Page 17: Wall Switch And Remote Control

    Note: The wall switch must not have Wall Switch and Remote Control batteries installed in it. The batteries are for back up in case of a power outage. This replace must not operate with a battery back up. Fig. #28 Fig.
  • Page 18: Home Automation

    Home Automation The home automation feature supplied with this replace is capable Fig. # 31 of controlling the ame and light on/off function with the use of a dry contact relay common to home automation systems. Furthermore, the ame and light level may be modulated from high to low using the 0 - 10 volt analog output available on most home automation systems.
  • Page 19: Gas Supply

    Gas Supply Servicing of the appliance can be performed from inside the unit and through the access panel located in the rebox bottom. Caution: The gas line should be installed by a quali ed service person in accordance with all building codes. This section is intended as a guide for quali ed technicians installing this appliance.
  • Page 20: Venting

    Venting - Wall Power Vent Kit Only This replace, regardless of vent length, must be vented with the TCVT.PV7.110 Power Vent Kit. Ensure that the fan speed selector switch is set to “HI” . Please see the instructions supplied with the power vent kit for installation details. VENT SUPPORTS: A minimum of 1 support every 4’...
  • Page 21: Venting Con Gurations

    Venting Con gurations Fig. #33 VENTING CONFIGURATIONS The power vent is mandatory on this indoor/outdoor replace and chimney minimum 1½” clearance must conform to the following to combustable surfaces power vent venting variables: from vent pipe • Venting can consist of any combination of rise and run up to a total of 110’...
  • Page 22: Minimum Vent Length Chart

    Minimum Vent Length Chart Fig. #34 Minimum Rise Pipe Min. From Floor to Flue Center Length Pipe Length TCWS54STOK 58 7/16” 0” 24” Vent Terminal Minimum Clearances Fig. #35 INSIDE CORNER DETAIL FIXED CLOSED FIXED OPEN- OPEN- CLOSED ABLE ABLE AREA WHERE TERMINAL VENT TERMINAL GAS METER...
  • Page 23: Venting Components

    Venting Components SIMPSON DURAVENT COMPONENTS SECURE VENT COMPONENTS Number Description Number Description 1208 6” Pipe Length SV5L6 6” Pipe Length 1207 9” Pipe Length SV5L12 12” Pipe Length 1206 12” Pipe Length SV5L24 24” Pipe Length 1204 24” Pipe Length SV5L36 36”...
  • Page 24: Vent Pipe Sealant

    Vent Pipe Sealant Fig. #36 APPROVED “HIGH TEMP.” VENT PIPE SELF-ADHESIVE TAPE (SUPPLIED) All outer joints of the vent pipe must be sealed with the approved "High Temperature" self- adhesive aluminium tape provided. Wrap the tape completely around the joint and press rmly in place.
  • Page 25: Optional Tranquility Burner

    Optional Tranquility Burner Contents of Package: Fig #37 3.4 LBS SAND HARDWARE PACK PILOT ROCK BURNER ASSEMBLIES BURNER TRAY ASSEMBLY PEBBLE SETS SECONDARY FLOOR HALVES WITHOUT LIGHTS TRAY LEGS TCWS54STOK_061115-56 5055.545-A...
  • Page 26 Installation: ATTACH HERE AND ON OPPOSITE SIDE If converting to propane see conversion in- Fig #38 structions on page #31 before proceeding. Install one side of the secondary oor as shown. Repeat with the other side but do not put in the two center screws until you put the center tray leg in place (Fig.
  • Page 27 Fig #41 NOTE: check air shutter for correct fuel setting before proceed- ing further. Both burners are the same. Fully closed for natural gas.13/64 (0.2)” open for LP. Install burners as shown in Fig. #43. Be sure to engage the venturis onto the ori ces in the manifold and rest burners together on the center tray leg.
  • Page 28 Install burner tray as shown in Fig. #44 Fig #44 using 8 screws. Secure tray around pilot rst then the other 6 screws. SECURE PILOT HERE FIRST Fig #45 Place sand into the burner tray and brush smooth. Use caution not to get sand near the burner ports (Fig.
  • Page 29 Each rock has a slot in it’s base and Fig #47 Fig #46 is marked with a letter and an arrow. (Fig. #46) Place each rock as per the follow- Fig #48 Fig #49 ing photographs, start from the right hand side of the burner and ensure that the arrow on each rock points towards the same side of the replace...
  • Page 30 11. Place the fth set of rocks randomly Fig #55 Fig #54 around the burners in the sand as desired. 12. Place the pilot rock over the pilot with the opening facing the center of the burner . Fig #56 Fig #57 Fig.
  • Page 31: Propane Conversion

    Propane Conversion If the unit is to be used on propane convert as follows using the Fig #61 components supplied with the burner: CAUTION The gas supply and electrical power shall be shut off before proceeding with the conversion. Note: Factory supplied components must be used to ensure correct input.
  • Page 32 Fig #66 Slide the pilot adjustment band over Fig #67 and ensure that the hole in the ori ce band is showing. Fig. #28 shows NG position Fig. #29 shows LP position. Fill in the date and the name of the per- LP POSITION NG POSITION son who performed the conversion in...
  • Page 33: Optional Twilight Diamond Burner

    Optional Twilight Diamond Burner Contents of Package: Fig #68 IMPORTANT: THESE INSTRUCTIONS ARE TO REMAIN WITH THE HOMEOWNER These instructions are supplementary to the Installation and Operating Instructions supplied with the replace and should be kept together. Refer to the Installation and Operating Instructions for proper gas supply, safety requirements and operating instructions.
  • Page 34 Installation: If conver ting to propane see Fig #69 PILOT HOLE conversion instructions on page #31 before proceeding. Install the secondary oor on the side away from the gas connections rst. 2. Insert the wires leading from the secondary oor half through one of the grommets in the bulkhead plate.
  • Page 35 Remove the panel retainer clips from Fig #72 both sides of the upper rebox(Fig. #72). PANEL RETAINER CLIP. Fig #73 Insert both side panels. (Fig. #73) NOTE: PROCEED TO AND FOLLOW I N S T R U C T I O N S “...
  • Page 36 11. Place the two porcelain strips, supplied Fig #75 with the panel set, into the replace as shown in Fig. #75 with the narrow edge facing the center of the replace. 12. Spread the glass media evenly over the entire mesh tray, leaving the small protrusion above the pilot clear of glass.
  • Page 37: Gas Pressure Check

    Gas Pressure Check Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port. Verify gas pressures with the replace lit and on the highest setting. If installed, remove all media and the Fig #77 burner tray.
  • Page 38: Burner Flame Adjustment

    Burner Flame Adjustment The air shutter on the burner tube controls the primary combustion air. It is set to the closed position at the factory for natural gas fuel. For LP see Pg.31. Some adjustment may be necessary to obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance after the replace has reached operating temperature.
  • Page 39: Firebox Panels Installation

    Firebox Panels Installation Fig. #80 Remove side panel securing tabs for both sides in upper rebox. (Fig. #80) RETAINING CLIP Place bottom of side panel in rst then tip up into vertical position (Fig. #81). Fig. #81 Attach the side panel securing tabs previously removed. Repeat steps 2 & 3 with other side panel.(Fig.
  • Page 40: Finishing Touch Trim Kit Instructions

    Finishing Touch Trim Kit Instructions Place two smaller magnets on back of each side rail. Place two larger magnets on back of the top and bottom rails. Attach the side rails. Even the ends up with the door frame. Attach the top and bottom rails and adjust so mitres are even at the corners. Place TC magnetic logo in bottom right corner.
  • Page 41: Lighting Instructions

    Lighting Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: - Immediately call your gas supplier from a neighbour's phone. Follow If you do not follow these instructions exactly, a the gas supplier's instructions. fire or explosion may result causing property damage, - If you cannot reach your gas supplier, call the fire department.
  • Page 42: First Fire

    First Fire When lit for the rst time, the replace will emit a slight odor for a couple of hours. This is due to the curing of paints, seal- ants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area.
  • Page 43 Key Lock Transmission Low battery alarm Thermostat OFF/ Room ON/SMART Temperature CPI mode Set Point: Aux ON Temperature/Level/State Flame ON Split Flow Dimmer ON Comfort fan Fig. #86 Remote Control Transmitter LCD display. Note: Some functions may not be available Attention! •...
  • Page 44: Operating Procedure

    Fireplace Description The Pro ame2 Remote Control Fireplace consists of three elements: Pro ame2 Remote Control Transmitter. Pro ame Integrated Fireplace Control (IFC) board and a wiring harness to connect the IFC to the gas valve and stepper motor (Fig. 26, page 16). Wall mounted Remote Control Receiver (Figs.
  • Page 45 Program button Fig. #87 wall switch electronics Fig. #90 Remote Control Transmitter battery bay Fig. #89 Town & Country wall switch face plate. Fig. #88 wall switch-no batteries Using the Remote Control Transmitter Temperature indication Display With the remote control transmitter in the “OFF” position, press the thermostat and mode keys at the same time.
  • Page 46 Remote Flame Control The Pro ame2 has six (6) ame levels. With the replace turned on, and the ame level at maximum height, press the down arrow key once (Fig. 93 Flame level 1) to reduce the ame height by one step until the ame is turned off.
  • Page 47 Remote dimmer control (Light) The auxiliary function controls the AUX power outlet by the dimmable light control. To activate this function use the Mode Key ( g. 85) to index to the light bulb icon ( g. 99). The inten- sity of the output can be adjusted through six (6) levels.
  • Page 48: Maintenance

    APPENDIX Maintenance CAUTION: Turn off gas and electrical power supply (if applicable) and allow ample time for unit to cool before servicing appliance. It is recommended that the replace and its venting should be inspected at least once a year by a quali ed service person. Glass Panel: Warning: Do not operate replace with glass panel removed, cracked or broken.
  • Page 49: Replacement Parts-Tcws.54Stok

    Replacement parts-TCWS.54STOK indoor/outdoor Installation kit Fig. #104 Trim Inner Glass assembly Trim Outer Fig 104. Replaceable parts Part # Part Description TCWS.54STOKI TC Widescreen 54 See Through Outdoor kit Trim Inner TCWS.54STOKO TC Widescreen 54 See Through Outdoor kit Trim Outer TCWS.54STOKA...
  • Page 50: Replacement Parts - Tcws.54Dst

    Replacement Parts - TCWS.54DST (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. TCWS BODY ASSEMBLY ....TCWS.54CSTE FINISHING TOUCH TRIM KIT..TCRP.54WSTRIMKIT GLASS ASSEMBLY (c/w gasket) ..GLAS.2062ASSY ORIFICE (2pcs) ...........5021.332A FRAMING KIT ......... TCWS.54STFRKIT MAIN GAS SUPPLY TUBE (1pcs) ....5019.223 PANEL SETS BLACK PORCELAIN ......TCPN.54STBK...
  • Page 51: Replacement Parts - Tranquility Burner

    Replacement Parts - Tranquility Burner (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM ..DESCRIPTION ..........PART NO. #1..TRANQUILITY BURNER KIT..TCWS.54NGST04C #2..PEBBLE ASSEMBLY(5 boxes)....5096.921 #3..SAND (Two Bags) ......TC42.SAND34 #4..PILOT ROCK, BLACK........8421-A ....PILOT ROCK, GREY ........8422-A NOT SHOWN Fig.
  • Page 52: Replacement Parts - Twilight Diamond Burner

    Replacement Parts - Twilight Diamond Burner (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM ..DESCRIPTION ............PART NO. #1..Twilight DIAMOND BURNER ..TCWS.54NGST03C #2..GLASS MEDIA (3 required) ....TCRP.501201 #3..LIGHT BULB ..........5033.713 NOT SHOWN Fig. #107 KIT CONTENTS: 5055.545-A TCWS54STOK_061115-56...
  • Page 53: Replacement Parts - Valve Control System

    Replacement Parts – Valve Control System (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM ..DESCRIPTION ............PART NO. ITEM ..DESCRIPTION ............PART NO. #1 ..CONTROL ASSEMBLY KIT ....TCCV.95755-B #5..WALL SWITCH ASSSEMBLY KIT ..TCRP.WSA #2 ..BULKHEAD ASSEMBLY KIT ....TCRP.8133 #6..
  • Page 54: Wiring Diagram

    Wiring Diagram Fig. #109 5055.545-A TCWS54STOK_061115-56...
  • Page 55: Rating Label Tcws54Stok

    Rating Label - TCWS54STOK VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL FOYER AU GAZ À ÉVACUATION - NE PAS UTILISER AVEC DU COMBUSTIBLE SOLIDE ANSI Z21.50-2014 / CSA 2.22-2014 Vented Gas Fireplaces CAN/CGA 2.17-M91 Gas-Fired Appliance For Use At High Altitudes. ANSI Z21.97-2014 Outdoor decorative gas fireplace CSA 2.41-2014 Outdoor gas fireplace This Appliance is Equipped For Use With /...
  • Page 56 © 2015 Copyright Paci c Energy Fireplace Products LTD Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. For technical support, please contact your retailer Web site: www.townandcountry replaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8 Printed in Canada...

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