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Vega VEGAPULS 63 Operating Instructions Manual

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Operating Instructions

VEGAPULS 63
Foundation Fieldbus
Document ID: 28451

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  • Page 1: Operating Instructions

    Operating Instructions VEGAPULS 63 Foundation Fieldbus Document ID: 28451...

  • Page 2: Table Of Contents

    Set up with PACTware and other adjustment programs Connect the PC ......................43 Parameter adjustment with PACTware ................44 7.3 Parameter adjustment with AMS™................. 45 Saving the parameterisation data ................... 45 8 Maintenance and fault rectification 8.1 Maintenance ........................46 8.2 Rectify faults ........................46 VEGAPULS 63 • Foundation Fieldbus...
  • Page 3 10.4 Industrial property rights ....................67 10.5 Trademark ........................67 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions manual. Editing status: 2017-01-11 VEGAPULS 63 • Foundation Fieldbus...

  • Page 4: About This Document

    Action This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. VEGAPULS 63 • Foundation Fieldbus...

  • Page 5: For Your Safety

    During work on and with the device the required personal protective equipment must always be worn. Appropriate use VEGAPULS 63 is a sensor for continuous level measurement. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.

  • Page 6: Eu Conformity

    FCC/IC conformity (only for USA/Canada) VEGAPULS sensors with all antenna versions are FCC/IC approved. Modifications not expressly approved by VEGA will lead to expiry of the operating licence according to FCC/IC. VEGAPULS 63 is in conformity with part 15 of the FCC directives and fulfills the RSS-210 regulations. Note the corresponding regulations for operation: • This device may not cause interference, and •...

  • Page 7: Product Description

    3 Product description Product description 3.1 Configuration Versions The VEGAPULS 63 radar sensor is available in two electronics ver- sions: • Standard electronics type PS60KF • Electronics with increased sensitivity type PS60KL The respective version can be determined by means of the type label on the electronics.

  • Page 8: Principle Of Operation

    3 Product description Fig. 1: VEGAPULS 63 - flange version with plastic housing Housing cover with integrated PLICSCOM (optional) Housing with electronics Process fitting with encapsulated antenna system Scope of this operating This operating instructions manual applies to the following instrument...

  • Page 9: Packaging, Transport And Storage

    3 Product description The DD (Device Descriptions) and CFF (capability files) necessary DD/CFF for planning and configuration of your FF (Foundation Fieldbus) com- munication network are available in the download area of the VEGA homepage www.vega.com under "Services - Downloads - Software - Foundation Fieldbus". The appropriate certificates are also available there. A CD with the appropriate files and certificates can be ordered via e-mail under info@de.vega.com or by phone from one of the VEGA agencies under the order number "DRIVER.S".

  • Page 10: Accessories And Replacement Parts

    You can find further information in the operating instructions "Interface adapter VEGACONNECT" (Document-ID 32628). VEGADIS 81 The VEGADIS 81 is an external display and adjustment unit for VEGA plics sensors. ® For sensors with double chamber housing the interface adapter "DISADAPT"...

  • Page 11: Mounting

    Measuring range The reference plane for the measuring range of the sensors is the lower edge of the flange. Information: If the medium reaches the antenna, buildup can form on it and cause faulty measurements later on. VEGAPULS 63 • Foundation Fieldbus...

  • Page 12: Mounting Instructions

    The emitted radar impulses of VEGAPULS 63 are electromagnetic waves. The polarisation plane is the direction of the electrical share. Their position is marked on the instrument. Fig. 4: Position of the polarisation plane of VEGAPULS 63 Marking hole Suitability for the process...
  • Page 13 Installation position When mounting the VEGAPULS 63, keep a distance of at least 200 mm (7.874 in) to the vessel wall. If the sensor is installed in the center of dished or round vessel tops, multiple echoes can arise.
  • Page 14 The best way to mount the sensor, also with respect to cleanability, is flush on a block flange (flange without socket piece) or through a hygienic fitting. Mounting on socket If the reflective properties of the medium are good, you can mount VEGAPULS 63 on a socket piece. You will find recommended values for socket heights in the following illustration. The socket end should be smooth and burr-free, if possible also rounded. Then carry out a false signal suppression. VEGAPULS 63 • Foundation Fieldbus...
  • Page 15 If large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small, inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections. Fig. 10: Cover flat, large-area profiles with deflectors VEGAPULS 63 • Foundation Fieldbus...
  • Page 16 Surge pipe Make sure you provide the necessary upper vent hole in the surge pipe. The hole must be aligned so that it and the polarisation marking on the sensor are in the same plane (see illustration: "Pipe antenna system in a tank"). VEGAPULS 63 • Foundation Fieldbus...
  • Page 17 Vent hole max. ø 5 mm (0.2 in) If possible, the antenna diameter of the sensor should correspond to the inner diameter of the tube. With VEGAPULS 63 this is approx. 40 mm (1.575 in). The sensor can be used with tube diameters be- tween 40 … 80 mm (1.575 … 3.15 in).
  • Page 18 4 Mounting 100% Fig. 13: VEGAPULS 63 in a bypass tube. The polarisation marking on the process fitting must be in one plane with the tube holes or the tube connection openings. Marking of the polarisation direction When the sensor is mounted on a bypass tube, the distance from VEGAPULS 63 to the upper tube connection should be approx.

  • Page 19: Connecting To Power Supply

    The cable screens to the power supply unit and to the next distributor must be connected to each other and also connected to ground potential via a ceramic capacitor (e.g. 1 nF, 1500 V). The low frequency potential equalisation currents are thus suppressed, but the protective effect against high frequency interference signals remains. VEGAPULS 63 • Foundation Fieldbus...

  • Page 20: Connection Procedure

    9. Check the hold of the wires in the terminals by lightly pulling on them 10. Connect the screen to the internal ground terminal, connect the external ground terminal to potential equalisation VEGAPULS 63 • Foundation Fieldbus...

  • Page 21: Wiring Plan, Single Chamber Housing

    Fig. 16: Material versions, single chamber housing Plastic Aluminium Stainless steel, precision casting Stainless steel, electro-polished Filter element for air pressure compensation of all material versions. Blind plug with version IP 66/IP 68, 1 bar for Aluminium and stainless steel VEGAPULS 63 • Foundation Fieldbus...

  • Page 22: Wiring Plan, Double Chamber Housing

    Display I 2 C Fig. 18: Wiring plan - single chamber housing Voltage supply, signal output Wiring plan, double chamber housing The following illustrations apply to the non-Ex as well as to the Ex-ia version. VEGAPULS 63 • Foundation Fieldbus...
  • Page 23 Fig. 20: Electronics compartment - double chamber housing Simulation switch ("on" = simulation mode) Spring contacts for display and adjustment module Interface for service Internal connection cable to the connection compartment Ground terminal for connection of the cable screen VEGAPULS 63 • Foundation Fieldbus...

  • Page 24: Wiring Plan, Double Chamber Housing Ex D

    Ground terminal for connection of the cable screen Wiring plan I 2 C Fig. 22: Wiring plan - double chamber housing Voltage supply, signal output Wiring plan, double chamber housing Ex d Information: Instruments in Ex d version with hardware revision …- 01 or higher as well as with national approvals such as e.g. according to FM or CSA at a later date. VEGAPULS 63 • Foundation Fieldbus...
  • Page 25 Fig. 24: Electronics compartment - double chamber housing Simulation switch ("on" = simulation mode) Spring contacts for display and adjustment module Interface for service Internal connection cable to the connection compartment Ground terminal for connection of the cable screen VEGAPULS 63 • Foundation Fieldbus...

  • Page 26: Wiring Plan - Version Ip 66/Ip 68, 1 Bar

    Voltage supply, signal output Wiring plan - version IP 66/IP 68, 1 bar Wire assignment, con- nection cable Fig. 27: Wire assignment, connection cable Brown (+) and blue (-) to power supply or to the processing system Shielding VEGAPULS 63 • Foundation Fieldbus...

  • Page 27: Switch-On Phase

    5 Connecting to power supply Switch-on phase Switch-on phase After VEGAPULS 63 is connected to voltage supply or after voltage recurrence, the instrument carries out a self-check for approx. 30 seconds. The following steps are carried out: • Internal check of the electronics •...

  • Page 28: Set Up With The Display And Adjustment Module Plicscom

    4. Screw housing lid with inspection window tightly back on Disassembly is carried out in reverse order. The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. VEGAPULS 63 • Foundation Fieldbus...

  • Page 29: Adjustment System

    Adjustment system Fig. 29: Display and adjustment elements LC display Indication of the menu item number Adjustment keys • [OK] key: Key functions VEGAPULS 63 • Foundation Fieldbus...

  • Page 30: Setup Steps

    The actual level is then calculated on the basis of these entered values. At the same time, the operating range of the sensor is limited from maximum range to the requested range. VEGAPULS 63 • Foundation Fieldbus...
  • Page 31 2. Select the menu item "Basic adjustment" with [->] and confirm with [OK]. Now the menu item "Min. adjustment" is displayed. Min. adjustment 0.00 % 5.000 m(d) 4.000 m(d) 3. Prepare the % value for editing with [OK] and set the cursor to the requested position with [->]. Set the requested percentage value VEGAPULS 63 • Foundation Fieldbus...
  • Page 32 "Solid". Medium Liquid Information: With VEGAPULS 63 with electronics version "Increased safety", "Solid" is preset as factory setting. However, the instrument should be used preferably in liquids. In such cases, the medium selection should be set to "Liquid" during setup.
  • Page 33 Vessel form Storage tank Information: With VEGAPULS 63 with electronics version "Increased safety", "Solid" is preset as factory setting. However, the instrument should be used preferably in liquids. In such cases, the vessel form should be set to "Storage tank" during setup.
  • Page 34 Enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Caution: Note the following if the VEGAPULS 63 with corresponding approval is used as part of an overfill protection system according to WHG (Water Resources Act): If a linearisation curve is selected, the measuring signal is no longer necessarily linear to the filling height. This must be considered by the...
  • Page 35 The following functions are available with "Echo and false echo curve": • "X-Zoom": Zoom function for the meas. distance • "Y-Zoom": 1, 2, 5 and 10x signal magnification in "dB" • "Unzoom": Reset the presentation to the nominal measuring range without magnification In the menu item "Trend curve" the following are available: • "X-Zoom": Resolution VEGAPULS 63 • Foundation Fieldbus...
  • Page 36 Service - Extended set- The menu item "Extended setting" offers the possibility to optimise ting VEGAPULS 63 for applications in which the level changes very quickly. To do this, select the function "Quick level change > 1 m/min.". Extended setting quick level change > 1 m/min.
  • Page 37 If the "Reset" is carried out, the sensor resets the values of the follow- ing menu items to the reset values (see table): Function Reset value Max. adjustment 0 m(d) Min. adjustment 30 m(d) (VEGAPULS 61, 63, 65) 35 m(d) (VEGAPULS 62, 66) 70 m(d) (VEGAPULS 68) Sensor-specific basic adjustment. VEGAPULS 63 • Foundation Fieldbus...
  • Page 38 3.50: • Deutsch • English • Français • Espanõl • Pycckuu • Italiano • Netherlands • Japanese • Chinese Language German Special parameters are parameters which are set customer-specifically on the service level with the adjustment software PACTware. VEGAPULS 63 • Foundation Fieldbus...
  • Page 39 Select menu items and show data • Read data from the sensor into the display and adjustment mod- ule. Menu section, info Info In this menu item the most important sensor information can be displayed: • Instrument type • Serial number: 8-digit number, e.g. 12345678 With standpipe versions. VEGAPULS 63 • Foundation Fieldbus...

  • Page 40: Menu Schematic

    Sensor-TAG (PD_TAG) < max. 32 characters > • Sensor details, e.g. approval, process fitting, seal, measuring cell, measuring range, electronics, housing, cable entry, plug, cable length etc. Sensor characteristics Display now? Menu schematic Information: Depending on the version and application, the light-coloured menu windows are not always available or offer nor selection possibility. VEGAPULS 63 • Foundation Fieldbus...

  • Page 41: Basic Adjustment

    Basic adjustment Display ▶ Diagnostics Service Info Peak value indicator Meas. certainty Curve selection Echo curve 15 dB ▼ Distance min.: 0.234 m(d) Sensor status Presentation of the echo Echo curve curve Distance max.: 5.385 m(d) VEGAPULS 63 • Foundation Fieldbus...

  • Page 42: Saving The Parameterisation Data

    They are thus available for multiple use or service purposes. If VEGAPULS 63 is equipped with a display and adjustment module, the most important data can be read out of the sensor into the display and adjustment module.

  • Page 43: Set Up With Pactware And Other Adjustment Programs

    Sensor VEGACONNECT exter- nally TWIST Fig. 32: Connection via VEGACONNECT externally I²C bus (com.) interface on the sensor I²C connection cable of VEGACONNECT VEGACONNECT USB cable to the PC Necessary components: • VEGAPULS 63 • PC with PACTware and suitable VEGA DTM VEGAPULS 63 • Foundation Fieldbus...

  • Page 44: Parameter Adjustment With Pactware

    Saving/printing the project as well as import/export functions are also part of the standard version. In the full version there is also an extended print function for complete project documentation as well as a save function for measured value VEGAPULS 63 • Foundation Fieldbus...

  • Page 45: Parameter Adjustment With Ams

    The standard version is available as a download under www.vega.com/downloads. The full version is available on CD from the agency serving you. Parameter adjustment with AMS™...

  • Page 46: Maintenance And Fault Rectification

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is manned 7 days a week round-the-clock. Since we offer this service worldwide, the support is only available in the English language. The service is free, only standard call charges are incurred.

  • Page 47: Exchanging The Electronics Module

    Ex approval may be used. If there is no electronics module available on site, one can be ordered from the VEGA agency serving you. Sensor serial number The new electronics module must be loaded with the settings of the sensor.

  • Page 48: Software Update

    Clean the instrument and pack it damage-proof • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGAPULS 63 • Foundation Fieldbus...

  • Page 49: Dismount

    These may be used only for privately used products according to the WEEE directive. Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGAPULS 63 • Foundation Fieldbus...

  • Page 50: Supplement

    Output variable Output Ʋ Signal digital output signal, Foundation Fieldbus protocol Ʋ Physical layer according to IEC 61158-2 Cycle time min. 1 s (dependent on the parameter setting) Ʋ Damping (63 % of the input variable) 0 … 999 s, adjustable Ʋ Met NAMUR recommendation NE 43 VEGAPULS 63 • Foundation Fieldbus...
  • Page 51 Ʋ Flange DN 50, ANSI 2" 18° Ʋ Flange DN 80 … DN 150, AN- 10° SI 3" … 6" Step response or adjustment time > 1 s (dependent on the parameter setting) Max. level change Adjustable up to 1 m/min. (dependent on the parameter settings) Corresponds to the range with 50 % of the emitted power Time to output the correct level (with max. 10 % deviation) after a sudden level change. VEGAPULS 63 • Foundation Fieldbus...
  • Page 52 15 mm (0.590 in) 1,0 m (3.280 ft) 20 m (65.62 ft) - 15 mm (- 0.590 in) - 30 mm (- 1.180 in) Fig. 35: Deviation VEGAPULS 63 with increased sensitivity in mm, measuring range in m Influence of the ambient temperature to the sensor electronics Average temperature coefficient of the 0.03 %/10 K zero signal (temperature error) Incl.
  • Page 53 Process temperature, depending on the material of the antenna encapsulation (measured on the process fitting) Antenna encapsulation Version Process temperature (measured on the process fitting) TFM-PTFE and TFM-PT- Standard -40 … +150 °C (-40 … +302 °F) FE 8 mm TFM-PTFE 8 mm Flange Alloy 400 (2.4360) -10 … +150 °C (14 … +302 °F) VEGAPULS 63 • Foundation Fieldbus...
  • Page 54 1 x IP 68 cable gland M20 x 1.5; 1 x blind stopper M20 x 1.5; 1 x blind stopper M16 x 1.5 Connection cable Ʋ Wire cross-section 0.5 mm² (AWG 20) Ʋ Wire resistance < 0.036 Ω/m (0.011 Ω/ft) Tested according to the guidelines of German Lloyd, GL directive 2. Depending on the version M12 x 1, according to DIN 43650, Harting, 7/8" FF. VEGAPULS 63 • Foundation Fieldbus...
  • Page 55 32 (max. 10 with Ex) Potential connections and electrical separating measures in the instrument Electronics Not non-floating Ground terminal Galvanically connected with the metal process fitting Galvanic separation between electronics and metal housing parts Ʋ Reference voltage 500 V AC Electrical protective measures Protection rating VEGAPULS 63 • Foundation Fieldbus...

  • Page 56: Foundation Fieldbus

    For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.vega.com, "VEGA Tools" and "Instrument search" as well as in the general download area.
  • Page 57 AI 1 Channel = 1: Primary Value AI 2 Channel = 2: Secondary Value 1 Channel = 3: Secondary Value 2 Fig. 36: VEGAPULS 63 measured value processing Diagram, adjustment The following illustration shows the function of the adjustment. Secondary_value_1 cal_level_hi...
  • Page 58 – Holds the maximum sensor value. Write access resets to current value. Unit derives from 'Sen- sor_range.unit' • min_peak_sensor_value – Holds the minimum sensor value. Write access resets to current value. Unit derives from 'Sen- sor_range.unit' • Calibration Highest Point – Min./max.-adjustment: Upper calibrated point of the sensor. It refers to 'Cal_level_hi'. The unit is defined in 'Sensor_range.unit' • Calibration Lowest Point – Min./max.-adjustment: Lower calibrated point of the sensor. It refers to 'Cal_level_lo'. The unit is defined in 'Sensor_range.unit' VEGAPULS 63 • Foundation Fieldbus...
  • Page 59 – Distance from the sensor to the product surface. Unit derives from 'Sensor_range.unit' • empty_vessel_curve_corr_op_code – Update, create new or delete the empty vessel curve • tube diameter – Set up to suit the process conditions VEGAPULS 63 • Foundation Fieldbus...

  • Page 60: Dimensions

    Fig. 38: Housing versions with protection rating IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher Plastic housing Aluminium housing Aluminium double chamber housing Stainless steel housing, electropolished Stainless steel housing - precision casting Stainless steel double chamber housing - precision casting VEGAPULS 63 • Foundation Fieldbus...
  • Page 61 ø 44 mm (1.73") ø 75 mm (2.95") Fig. 40: VEGAPULS 63, flange version DN 50/DN 65 and 2"/2½" From DN 80 and from 3" With stainless steel housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less...
  • Page 62 ø 75 mm (1.73") (2.95") Fig. 41: VEGAPULS 63, flange version, low temperature DN 50/DN 65 and 2"/2½" From DN 80 and from 3" With stainless steel housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less...
  • Page 63 (2.60") ø 90 mm ø 78 mm (3.07") (3.54") Fig. 42: VEGAPULS 63, hygienic fitting 1 NeumoBiocontrol Tuchenhagen Varivent DN 25 Hygienic fitting LA Hygienic fitting LB With stainless steel housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less...
  • Page 64 DN 100 / 4" ø 119 Fig. 43: VEGAPULS 63, hygienic fitting 2 Clamp 2" (ø 64 mm), 2½" (ø 77.5 mm), 3" (ø 91 mm) according to DIN 32676, ISO 2852/316L Clamp 3½" (ø 91 mm), 4" (ø 106 mm) according to DIN 32676, ISO 2852/316L With stainless steel housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less...
  • Page 65 ø 94 mm (3.70") ø 133 mm (5.24") Fig. 44: VEGAPULS 63, hygienic fitting 3 Slotted nut DIN 11851, DN 50 and 2" Slotted nut DIN 11851, DN 80 and 3" Slotted nut DIN 11864-2, DN 50 Slotted nut DIN 11864-2, DN 80 With stainless steel housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less...
  • Page 66 ø 105 mm (4.13") ø 114 mm (4.49") Fig. 45: VEGAPULS 63, hygienic fitting 4 SMS DN 51 SMS DN 76 With stainless steel housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less VEGAPULS 63 • Foundation Fieldbus...

  • Page 67: Industrial Property Rights

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 68 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2017 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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