Vega VEGAPULS 63 Operating Instructions Manual
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Vega VEGAPULS 63 Operating Instructions Manual

Radar sensor for continuous level measurement of liquids
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Operating Instructions
Radar sensor for continuous level
measurement of liquids
VEGAPULS 63
HART and accumulator pack
Document ID: 40794

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Summary of Contents for Vega VEGAPULS 63

  • Page 1 Operating Instructions Radar sensor for continuous level measurement of liquids VEGAPULS 63 HART and accumulator pack Document ID: 40794...

  • Page 2: Table Of Contents

    Set up with other systems ....................54 DD adjustment programs ....................54 Field Communicator 375, 475 ..................54 Diagnosis, asset management and service ................ 55 Maintenance ........................55 Measured value and event memory ................55 VEGAPULS 63 • HART and accumulator pack...
  • Page 3 11.3 Industrial property rights ....................79 11.4 Trademark ........................79 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. Editing status: 2020-04-21 VEGAPULS 63 • HART and accumulator pack...

  • Page 4: About This Document

    Symbols used Document ID This symbol on the front page of this instruction refers to the Docu- ment ID. By entering the Document ID on www.vega.com you will reach the document download. Information, note, tip: This symbol indicates helpful additional infor- mation and tips for successful work.

  • Page 5: For Your Safety

    During work on and with the device, the required personal protective equipment must always be worn. Appropriate use The VEGAPULS 63 is a sensor for continuous level measurement. Due to the integrated accumulator the instrument is particularly suitable as a portable measuring system or test sensor for special applications.

  • Page 6: Eu Conformity

    This device must accept any interference, including interference that may cause undesired operation of the device This device is approved for unrestricted use only inside closed, sta- tionary vessels made of metal, concrete and reinforced fiberglass. For operation outside of closed vessels, the following conditions must be fulfilled: VEGAPULS 63 • HART and accumulator pack...

  • Page 7: Radio License For Canada

    Hand-held applications are prohibited. Marketing to residential consumers is prohibited. The use of this device is on a "no-interference, no-protection" basis. That ist, the user shall accept operatings of high-powered radaar in VEGAPULS 63 • HART and accumulator pack...
  • Page 8 La vente à des particuliers est interdite Ce dispositif ne peut être exploité qu'en régime de non-brouillage et de non-protection, c'est-à-dire que l'utilisateur doit accepter que des radars de haute puissance de la même bande de fréquences VEGAPULS 63 • HART and accumulator pack...

  • Page 9: Installation And Operation In The Usa And Canada

    That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGAPULS 63 • HART and accumulator pack...

  • Page 10: Product Description

    This operating instructions manual applies to the following instrument instructions versions: • Hardware version from 2.1.0 • Software version from 4.5.3 Type label The type label contains the most important data for identification and use of the instrument: Use see chapter "Mounting instructions, sealing to the process" VEGAPULS 63 • HART and accumulator pack...

  • Page 11: Principle Of Operation

    Alternatively, you can access the data via your smartphone: • Download the VEGA Tools app from the "Apple App Store" or the "Google Play Store" • Scan the DataMatrix code on the type label of the instrument or •...

  • Page 12: Packaging, Transport And Storage

    Not exposed to corrosive media • Protected against solar radiation • Avoiding mechanical shock and vibration • Storage and transport Storage and transport temperature see chapter "Supplement - temperature Technical data - Ambient conditions" VEGAPULS 63 • HART and accumulator pack...

  • Page 13: Accessories

    The interface adapter VEGACONNECT enables the connection of communication-capable instruments to the USB interface of a PC. Protective cover The protective cover protects the sensor housing against soiling and intense heat from solar radiation. VEGAPULS 63 • HART and accumulator pack...

  • Page 14: Mounting

    These are mainly: • Active measuring component • Process fitting • Process seal Process conditions in particular are: • Process pressure • Process temperature • Chemical properties of the medium • Abrasion and mechanical influences VEGAPULS 63 • HART and accumulator pack...

  • Page 15: Mounting Instructions

    The position of the polarisation is marked on the process fitting of the instrument. Fig. 2: Position of the polarisation Marking hole Reference plane The measuring range of VEGAPULS 63 begins physically at the end of the antenna; the adjustment, however, begins at the reference plane. The reference plane is different depending on the sensor ver- sion. • Flange with encapsulated antenna system: The reference plane is the lower edge of the flange plating •...
  • Page 16 In vessels with conical bottom it can be advantageous to mount the sensor in the centre of the vessel, as measurement is then possible down to the bottom. Fig. 5: Mounting of the radar sensor on vessels with conical bottom Inflowing medium Do not mount the instruments in or above the filling stream. Make sure that you detect the medium surface, not the inflowing product. VEGAPULS 63 • HART and accumulator pack...
  • Page 17 Fig. 7: Deviating socket dimensions The below charts specify the max. socket length h depending on the diameter d. Socket diameter d Socket length h 50 mm ≤ 100 mm 80 mm ≤ 300 mm 100 mm ≤ 400 mm VEGAPULS 63 • HART and accumulator pack...
  • Page 18 They are included in the scope of delivery of the instrument and are intended for the flange screws. To seal effectively, the following requirements must be fulfilled: 1. Make sure the number of flange screws corresponds to the num- ber of flange holes 2. Use of disc springs as previously described Fig. 9: Use of disc springs Disc spring Sealing surface VEGAPULS 63 • HART and accumulator pack...
  • Page 19 2. Unscrew and remove the PTFE disc by hand, protecting the thread against dirt. Fig. 10: VEGAPULS 63 - Loosening the PTFE washer 3. Remove the sealing and clean the sealing groove 4. Insert the supplied new sealing, place the PTFE washer onto the thread and tighten it manually 5. Mount the sensor, tighten the flange screws (torque see chapter...
  • Page 20 If foams are causing measurement errors, the biggest possible radar antennas, the electronics with increased sensitivity or low frequency radar sensors (C band) should be used. VEGAPULS 63 • HART and accumulator pack...

  • Page 21: Measurement Setup - Pipes

    Under these prerequisites, the measurement of products with low dielectric values (ε value ≤ 1.6) is possible. Note the following illustrations and instructions for measurement in a surge pipe. Information: Measurement in a surge pipe is not recommended for extremely adhesive products. VEGAPULS 63 • HART and accumulator pack...
  • Page 22 4 Mounting Configuration surge pipe 100% Fig. 14: Configuration surge pipe VEGAPULS 63 Radar sensor Polarisation marking 3 Thread or flange on the instrument Vent hole Holes 6 Welding connection through U-profile Ball valve with complete opening Surge pipe end 9 Reflector sheet 10 Fastening of the surge pipe VEGAPULS 63 • HART and accumulator pack...
  • Page 23 • A false signal suppression with the installed sensor is recom- mended but not mandatory • The measurement through a ball valve with unrestricted channel is possible VEGAPULS 63 • HART and accumulator pack...
  • Page 24 • An extension via welding neck flanges or pipe collars is not recom- mended. Measurement in the An alternative to measurement in a surge pipe is measurement in a bypass tube bypass tube outside of the vessel. VEGAPULS 63 • HART and accumulator pack...
  • Page 25 • A false signal suppression with the installed sensor is recom- mended but not mandatory • The measurement through a ball valve with unrestricted channel is possible VEGAPULS 63 • HART and accumulator pack...
  • Page 26 Flanges are welded to the tube according to the orientation of the polarisation • Gap size with junctions ≤ 0.1 mm, for example, when using a ball valve or intermediate flanges with single pipe sections • The antenna diameter of the sensor should correspond to the inner diameter of the tube • Diameter should be constant over the complete length VEGAPULS 63 • HART and accumulator pack...

  • Page 27: Connecting To Power Supply

    Supply room (accumulator) Electronics compartment Electronics compartment 4...20mA 6 7 8 Fig. 18: Electronics compartment - double chamber housing Internal connection to the connection compartment Contact pins for the display and adjustment module VEGAPULS 63 • HART and accumulator pack...

  • Page 28: Switch-On Phase

    After pressing the key or changing the mode the yellow LED shows the accumulator status for approximately 10 s as follows: • LED lights = accumulator is full • LED flashes = accumulator should be charged • LED off = accumulator is empty Switch-on phase The instrument is switched on and off by means of a button outside on the housing. VEGAPULS 63 • HART and accumulator pack...
  • Page 29 Indication of a status message, e.g. "F 105 Determine measured value" on the display Then the actual measured value is output to the signal cable. The value takes into account settings that have already been carried out, e.g. default setting. VEGAPULS 63 • HART and accumulator pack...

  • Page 30: Set Up With The Display And Adjustment Module

    The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. Fig. 21: Installing the display and adjustment module in the electronics compart- ment of the single chamber housing VEGAPULS 63 • HART and accumulator pack...

  • Page 31: Adjustment System

    – Move to the menu overview – Confirm selected menu – Edit parameter – Save value • [->] key: – Change measured value presentation – Select list entry – Select menu items – Select editing position • [+] key: VEGAPULS 63 • HART and accumulator pack...

  • Page 32: Measured Value Indication - Selection Of National Language

    Measured value indication - Selection of national language Measured value indica- With the [->] key you move between three different indication modes. tion In the first view, the selected measured value is displayed in large digits. In the second view, the selected measured value and a correspond- ing bargraph presentation are displayed. VEGAPULS 63 • HART and accumulator pack...

  • Page 33: Parameter Adjustment

    The general parameters in these menu sec- tions are described in the operating instructions manual "Display and adjustment module". In the operating instructions manual "Display and adjustment module" you can also find the description of menu sections "Display" and "Info". VEGAPULS 63 • HART and accumulator pack...
  • Page 34 In addition to the medium, also the application, i.e. the measuring site, can influence the measurement. With this menu item, the sensor can be adapted to the applications. The adjustment possibilities depend on the selection "Liquid" or "Bulk solid" under "Medium". VEGAPULS 63 • HART and accumulator pack...
  • Page 35 • Setup: large-volumed, upright cylindrical, spherical • Medium speed: slow filling and emptying • Installations: small, laterally mounted or large, top mounted stirrer • Process/measurement conditions: – Relatively smooth medium surface – High requirements on measurement accuracy – Condensation VEGAPULS 63 • HART and accumulator pack...
  • Page 36 Vessel: tight installation situation • Process/measurement conditions: – Condensation, buildup on the antenna – Foam generation • Properties, sensor: – Measurement speed optimized by virtually no averaging – Sporadic false echoes are suppressed – False signal suppression recommended Standpipe: • Medium speed: very fast filling and emptying VEGAPULS 63 • HART and accumulator pack...
  • Page 37 – Material and thickness different – Measured value jump with vessel change – Measurement through the vessel top, if appropriate to the application • Properties, sensor: – Quick adaptation to changing reflection conditions due to ves- sel change required – False signal suppression required VEGAPULS 63 • HART and accumulator pack...
  • Page 38 – High sensitivity to interference, because virtually no averaging Caution: If liquids with different dielectric constants separate in the vessel, for example through condensation, the radar sensor can detect under certain circumstances only the medium with the higher dielectric constant. Keep in mind that layer interfaces can cause faulty meas- urements. VEGAPULS 63 • HART and accumulator pack...
  • Page 39 To perform the adjustment, enter the distance with full and empty ves- sel, see the following example: VEGAPULS 63 • HART and accumulator pack...
  • Page 40 2. Edit the percentage value with [OK] and set the cursor to the requested position with [->]. 3. Set the requested percentage value with [+] and save with [OK]. The cursor jumps now to the distance value. VEGAPULS 63 • HART and accumulator pack...
  • Page 41 Depending on the sensor type, the factory setting is 0 s or 1 s. Setup - Current output, In the menu item "Current output mode" you determine the output mode characteristics and reaction of the current output in case of fault. VEGAPULS 63 • HART and accumulator pack...
  • Page 42 Read data from the sensor into the display and adjustment module Caution: When the PIN is active, adjustment via PACTware/DTM as well as other systems is also blocked. In delivery status, the PIN is "0000". Display - Language This menu item enables the setting of the requested national lan- guage. VEGAPULS 63 • HART and accumulator pack...
  • Page 43 The respective min. and max. measured values of the electronics tem- Diagnosis - Electronics temperature perature are saved in the sensor. These values as well as the current temperature value are displayed in the menu item "Peak values". VEGAPULS 63 • HART and accumulator pack...
  • Page 44 During simulation, the simulated value is output as 4 … 20 mA current value and digital HART signal. How to interrupt the simulation: → Push [ESC] Information: The simulation is automatically terminated 10 minutes after the last pressing of a key. VEGAPULS 63 • HART and accumulator pack...
  • Page 45 In this menu item you select the measured variable of the system and Instrument units the temperature unit. Additional settings - False The following circumstances cause interfering reflections and can signal suppression influence the measurement: • High mounting sockets • Vessel internals such as struts VEGAPULS 63 • HART and accumulator pack...
  • Page 46 "Extend", the distance to the product surface of the created false signal suppression is displayed. This value can now be changed and the false signal suppression can be extended to this range. VEGAPULS 63 • HART and accumulator pack...
  • Page 47 Additional settings - Date/ In this menu item, the internal clock of the sensor is set. Time Additional settings - After a reset, certain parameter adjustments made by the user are Reset reset. VEGAPULS 63 • HART and accumulator pack...
  • Page 48 Recommended measuring range, see "Technical data" in the supplement. Max. adjustment 0,000 m(d) Damping 0.0 s Current output mode 4 … 20 mA, < 3.6 mA Current output, min./max. Min. current 3.8 mA, max. current 20.5 mA Lock adjustment Released VEGAPULS 63 • HART and accumulator pack...
  • Page 49 In the menu "Additional settings" the items "Distance unit, tem- perature unit and linearization" • The values of the user-programmable linearisation curve The 4 … 20 mA signal of the sensor is switched off. The sensor uses a constant current of 4 mA. The measuring signal is transmitted exclusively as a digital HART signal. VEGAPULS 63 • HART and accumulator pack...
  • Page 50 PC. Instrument features In this menu item, the features of the sensor such as approval, pro- cess fitting, seal, measuring range, electronics, housing and others are displayed. VEGAPULS 63 • HART and accumulator pack...

  • Page 51: Saving The Parameterisation Data

    In the display and adjust- If the instrument is equipped with a display and adjustment module, ment module the parameter adjustment data can be saved therein. The procedure is described in menu item "Copy device settings". VEGAPULS 63 • HART and accumulator pack...

  • Page 52: Setup With Pactware

    Further setup steps are described in the operating instructions manu- al "DTM Collection/PACTware" attached to each DTM Collection and which can also be downloaded from the Internet. Detailed descrip- tions are available in the online help of PACTware and the DTMs. VEGAPULS 63 • HART and accumulator pack...

  • Page 53: Saving The Parameterisation Data

    The standard version is available as a download under www.vega.com/downloads and "Software". The full version is avail- able on CD from the agency serving you. Saving the parameterisation data We recommend documenting or saving the parameterisation data via PACTware.

  • Page 54: Set Up With Other Systems

    This software is updated via the Internet and new EDDs are automatically accepted into the device catalogue of this software after they are released by the manufacturer. They can then be transferred to a Field Communicator. VEGAPULS 63 • HART and accumulator pack...

  • Page 55: Diagnosis, Asset Management And Service

    Error messages (according to NE 107) The data are read out via a PC with PACTware/DTM or the control system with EDD. Echo curve memory The echo curves are stored with date and time and the corresponding echo data. The memory is divided into two sections: VEGAPULS 63 • HART and accumulator pack...

  • Page 56: Asset Management Function

    Function check: The instrument is being worked on, the measured value is temporarily invalid (for example during simulation). This status message is inactive by default. Out of specification: The measured value is unreliable because an instrument specification was exceeded (e.g. electronics temperature). This status message is inactive by default. VEGAPULS 63 • HART and accumulator pack...
  • Page 57 Error during setup Repeat setup Byte 4, Bit 1 of Byte 0 … 5 Error in the instru- False signal suppression faulty Carry out a reset ment settings Error when carrying out a reset VEGAPULS 63 • HART and accumulator pack...
  • Page 58 Send instrument for repair active linearisation table M502 Hardware error EEPROM Exchanging the electronics Byte 24, Bit 2 of Byte 14 … 24 Error in the diag- Send instrument for repair nostics memory VEGAPULS 63 • HART and accumulator pack...

  • Page 59: Rectify Faults

    The tables below give typical examples of application-related meas- urement errors. The images in column "Error description" show the actual level as a dashed line and the output level as a solid line. time Real level Level displayed by the sensor VEGAPULS 63 • HART and accumulator pack...
  • Page 60 Max. adjustment not correct Remove contamination on the antenna In case of interferences due to installations in the close range: Change polarisation di- rection time Create a new false signal suppression Adapt max. adjustment VEGAPULS 63 • HART and accumulator pack...
  • Page 61 The sensor goes Remove contamination on the antenna into overfill protection mode. The max. level Use a sensor with a more suitable antenna (0 m distance) as well as the status mes- sage "Overfilling" are output. time VEGAPULS 63 • HART and accumulator pack...

  • Page 62: Exchanging The Electronics Module

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is also available outside normal working hours, seven days a week around the clock.

  • Page 63: Software Update

    By doing this you help us carry out the repair quickly and without having to call back for needed information. In case of repair, proceed as follows: VEGAPULS 63 • HART and accumulator pack...
  • Page 64 • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Ask the agency serving you to get the address for the return ship- ment. You can find the agency on our homepage. VEGAPULS 63 • HART and accumulator pack...

  • Page 65: Dismount

    • Loosen the fixing screws • Pull out the complete insert by means of the plastic strap If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGAPULS 63 • HART and accumulator pack...

  • Page 66: Supplement

    Torques Required torque of the flange screws for 60 Nm (44.25 lbf ft) standard flanges Recommended torque for tightening the 60 … 100 Nm (44.25 … 73.76 lbf ft) flange screws of standard flanges Glass with Aluminium and stainless steel precision casting housing VEGAPULS 63 • HART and accumulator pack...
  • Page 67 Deviation (according to DIN EN 60770-1) Process reference conditions according to DIN EN 61298-1 Ʋ Temperature +18 … +30 °C (+64 … +86 °F) Ʋ Relative humidity 45 … 75 % Ʋ Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig) VEGAPULS 63 • HART and accumulator pack...
  • Page 68 0.61 % 1.2 % 2.5 % 200 °C/392 °F -0.02 % 0.05 % 0.37 % 0.76 % 1.6 % 400 °C/752 °F -0.02 % 0.03 % 0.25 % 0.53 % 1.1 % Already included in the meas. deviation VEGAPULS 63 • HART and accumulator pack...
  • Page 69 Process conditions The following specifications are for information. The specifications on the type plate must be noted. Process temperature Time span after a sudden measuring distance change by max. 0.5 m in liquid applications, max 2 m with bulk solids applications, until the output signal has taken for the first time 90 % of the final value (IEC 61298-2). Outside the specified beam angle, the energy level of the radar signal is 50% (-3 dB) less. EIRP: Equivalent Isotropic Radiated Power. VEGAPULS 63 • HART and accumulator pack...
  • Page 70 Display and adjustment elements, power pack Display elements Ʋ Green LED in the supply room Indication of the charging process Ʋ Yellow LED in the supply room Indication of the charging condition VEGAPULS 63 • HART and accumulator pack...
  • Page 71 Operating time in mode 4 (sensor per- > 60 h manently on) with completely charged accumulator Temperature range Ʋ Charge accumulator 0 … +45° C (+32 … +167 °F) Galvanic separation between electronics and metal housing parts VEGAPULS 63 • HART and accumulator pack...

  • Page 72: Dimensions

    Pollution degree Protection rating (IEC 61010-1) 11.2 Dimensions The following dimensional drawings represent only an extract of all possible versions. Detailed dimensional drawings can be downloaded at www.vega.com/downloads under "Drawings". Housing ~ 87 mm ~ 84 mm (3.43") ø...
  • Page 73 11 Supplement VEGAPULS 63, flange version ø 44 mm (1.73") ø 75 mm (2.95") Fig. 32: VEGAPULS 63, flange version DN 50, 2" DN 80 … DN 150, 3" … 6" Diameter and number of holes in the flange VEGAPULS 63 • HART and accumulator pack...
  • Page 74 11 Supplement VEGAPULS 63, flange version, low temperature ø 44 mm ø 75 mm (1.73") (2.95") Fig. 33: VEGAPULS 63, flange version, low temperature DN 50, 2" DN 80 … DN 150, 3" … 6" Diameter and number of holes in the flange VEGAPULS 63 • HART and accumulator pack...
  • Page 75 11 Supplement VEGAPULS 63, hygienic fitting 1 ø 50 mm (1.97") ø 90 mm ø 66 mm (3.54") (2.60") ø 90 mm ø 78 mm (3.54") (3.07") Fig. 34: VEGAPULS 63, hygienic fitting 1 NeumoBiocontrol Tuchenhagen Varivent DN 25 Hygienic fitting LA Hygienic fitting LB VEGAPULS 63 • HART and accumulator pack...
  • Page 76 ø 119 Fig. 35: VEGAPULS 63, hygienic fitting 2 Clamp 2" (ø 64 mm), 2½" (ø 77.5 mm), 3" (ø 91 mm), (DIN 32676, ISO 2852) Clamp 3½" (ø 106 mm), 4½" (ø 119 mm), (DIN 32676, ISO 2852) VEGAPULS 63 • HART and accumulator pack...
  • Page 77 (3.70") ø 133 mm (5.24") Fig. 36: VEGAPULS 63, hygienic fitting 3 Slotted nut DN 50, 2", 3" (DIN 11851) Slotted nut DN 80, 4" (DIN 11851) Slotted nut DN 50 (DIN 11864-2) Slotted nut DN 80 (DIN 11864-2) VEGAPULS 63 • HART and accumulator pack...
  • Page 78 11 Supplement VEGAPULS 63, hygienic fitting 4 ø 84 mm ø 65 mm (3.31") (2.56") ø 105 mm (4.13") ø 114 mm (4.49") Fig. 37: VEGAPULS 63, hygienic fitting 4 SMS DN 51 SMS DN 76 VEGAPULS 63 • HART and accumulator pack...

  • Page 79: Industrial Property Rights

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 80 Voltage supply 12 Fault – Rectification 59 Fault rectification 59 Foam generation 20 HART mode 49 Instrument units 45 Instrument version 50 Language 42 Linearisation curve 47 Lock adjustment 42 Main menu 33 Measured value memory 55 VEGAPULS 63 • HART and accumulator pack...
  • Page 81 Notes VEGAPULS 63 • HART and accumulator pack...
  • Page 82 Notes VEGAPULS 63 • HART and accumulator pack...
  • Page 83 Notes VEGAPULS 63 • HART and accumulator pack...
  • Page 84 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2020 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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