Nordson PRODIGY Customer Product Manual
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Nordson PRODIGY Customer Product Manual

Nordson PRODIGY Customer Product Manual

Hdlv standalone pump stand
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Download this manual See also: Customer Product Manual
Prodigyr Automatic System
HDLVr Standalone Pump Stand
Customer Product Manual
Part 1604412-01
Issued 08/2013
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
This document is subject to change without notice.
Check http://emanuals.nordson.com/finishing for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

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Summary of Contents for Nordson PRODIGY

  • Page 1 Customer Product Manual Part 1604412-01 Issued 08/2013 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com/finishing for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...

  • Page 2: Table Of Contents

    Notice Nordson Corporation welcomes requests for information, comments, and This is a Nordson Corporation publication which is protected by copyright. inquiries about its products. General information about Nordson can be Original copyright date 2007. No part of this document may be...

  • Page 3: Safety

    Make sure all equipment is rated and approved for operating or servicing equipment. the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service Qualified Personnel are not followed.

  • Page 4: Fire Safety

    Use only replacement parts that are designed cables, and wires after servicing equipment. for use with original equipment. Contact your Nordson representative for parts information and advice. Action in the Event of a Malfunction If a system or any equipment in a system...

  • Page 5: Description

    Standalone Pump Stand Description The pump stand is the electrical and pneumatic control center for Prodigy HDLV pumps used with Prodigy Automatic Spray Guns and Encore HD Spray Guns. The stands can be used alone or with the Encore HD Powder Feed Center and can hold up to two pump panels each.

  • Page 6: Stand Components

    View Depicts a Fully Populated Stand, Configured for Use Without a Feed Center, With the Air Header Installed on the Latch Side of the Pump Cabinet 1. Pump panel 3. Pump stand frame 5. Gun air, manifold wash 2. Accumulator tank assembly 4. Air header assembly Part 1604412-01 2013 Nordson Corporation...

  • Page 7: Panel Components

    Standalone Pump Stand Panel Components External Components Figure 3 External Pump Panel Components (Eight-Pump Panel Shown) 1. Prodigy HDLV Pumps 5. INPUT power 9. Purge pilot−top bank of pumps 2. IN Filtered air supply 6. NET/PWR to feed center network...

  • Page 8: Internal Components

    10. Pump assist/pattern air flow 3. Power and network terminal strip 7. Vacuum air regulator regulator (50 psi/3.4 bar) 4. Filter 11. Pinch select manifold 8. Pinch high air regulator (70 psi/4.8 bar) 12. Purge pilot manifold Part 1604412-01 2013 Nordson Corporation...

  • Page 9: Pump Panel Configuration And Layout

    = Automatic 5, 6 21, 22 OPEN = Guns 17−32 7, 8 23 ,24 = Manual 9, 10 25, 26 Figure 5 SW2 Settings 11, 12 27, 28 13, 14 29, 30 15, 16 31, 32 Part 1604412-01 2013 Nordson Corporation...

  • Page 10: Typical Pump Panel Layout

    Left Side of Feed Center Right Side of Feed Center Legend Pump Manifold (A=Automatic, M=Manual) Network Termination: Jumper across pins 1 and 2 CAN BUS TERM on last board in feed center Figure 6 Typical Pump Panel Layout Part 1604412-01 2013 Nordson Corporation...

  • Page 11: Pneumatic Diagrams

    Prodigyr Automatic System HDLVr Standalone Pump Stand Pneumatic Diagrams Air Header to Pump Panel 8 9 10 13 14 15 16 Figure 7 Pump Panel External Pneumatic Diagram (Two Eight-Pump Panels Shown) Part 1604412-01 2013 Nordson Corporation...

  • Page 12: Pump Panel To Pump Manifolds

    Pump Panel to Pump Manifolds Figure 8 Pump Panel Internal Pneumatic Diagram (Eight-Pump Panel Shown) Air Pressure Settings Function Setting Vacuum 3.4 bar (50 psi) Pinch High 4.8 bar (70 psi) Pinch Low 2.4 bar (35 psi) Part 1604412-01 2013 Nordson Corporation...

  • Page 13: Pump Manifolds To Circuit Board

    PATT A PUMP B PATT B PUMP B PUMP B PUMP A PUMP A PATT B PATT A POWER TERM PUMP CONTROL BOARD Figure 9 Pump Panel Pneumatic Diagram − Pump Manifolds to Circuit Board Part 1604412-01 2013 Nordson Corporation...

  • Page 14: Wiring Diagrams

    PUMP A BLACK BLACK PATT A BLACK PUMP B SOL PUMP PUMP PRODIGY DUAL PUMP CONTROLLER CAN BUS 4 3 2 1 CAN IN TERM POWER Figure 10 Circuit Board to Pump Manifolds Wiring Diagram Part 1604412-01 2013 Nordson Corporation...

  • Page 15: Network And Power Wiring Diagram

    Prodigyr Automatic System HDLVr Standalone Pump Stand Network and Power Wiring Diagram BLACK PINCH 1 PINCH 2 BLACK BLACK PURGE 1 PURGE 2 BLACK TERMINAL BLOCK Figure 11 Network and Power Wiring Diagram Part 1604412-01 2013 Nordson Corporation...

  • Page 16: Parts

    Prodigyr Automatic System HDLVr Standalone Pump Stand Parts To order parts, call the Nordson Finishing Customer Support Center at (800) 433-9319 or contact your local Nordson representative. Internal Pump Panel Replacement Parts See Figure 12. Item Part Description Quantity Note...
  • Page 17 Prodigyr Automatic System HDLVr Standalone Pump Stand 4, 5 Figure 12 Internal Pump Panel Replacement Parts (Eight-Pump Panel Shown) Part 1604412-01 2013 Nordson Corporation...

  • Page 18: External Pump Panel Replacement Parts

    Note 1040664 MUFFLER, male, -in. BPST 1081194 PUMP ASSEMBLY, HDLV 1087160 TANK, accumulator, pump controller NOTE A: Mounted on inside of door. AR: As Required Figure 13 External Pump Panel Replacement Parts (Eight-Pump Panel Shown) Part 1604412-01 2013 Nordson Corporation...

  • Page 19: Accumulator Tank Assembly

    303132 VALVE, 3/4 I/O, air operated 1035732 ELBOW, double branch, (4)12mm T x ½ RPT, seal 183418 PLUG, 12mm, tube NOTE A: Discard tube plugs in 8, 12, and 16 pump systems. AR: As Required Part 1604412-01 2013 Nordson Corporation...

  • Page 20: Air Header Assembly

    VALVE, ball, female, 1 NPT x 1 NPT, brass 1100310 REGULATOR,1/8,1/4 NPT, 7−125 PSI, PNEU PNL 901254 GAUGE, air, 1/8 NPT, PSI−KPA−KG/CM 1047526 FILTER, gas and compressed air −−−−−− 1047524 ELEMENT, filter NS: Not Shown Part 1604412-01 2013 Nordson Corporation...
  • Page 21 DECLARATION of CONFORMITY PRODUCT: Models: Prodigy HDLV Automatic Pump System, 4−8 Applicators Description: Automatic programmable powder pumping system for automatic applicators and interfaced with the controls. APPLICABLE DIRECTIVES: 2006/42/EC − Machinery Directive 2006/95/EC − Low-Voltage Directive 2004/108/EEC − Electromagnetic Compatibility Directive...

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