Nordson Prodigy Customer Product Manual
Automatic system hdlv pump panel
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- Customer product manual (37 pages)
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Customer Product Manual
Prodigyr Automatic System
HDLVr Pump Panel
Customer Product Manual
Part 1081748A04
Issued 01/10
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
This document is subject to change without notice.
Check http://emanuals.nordson.com/finishing for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA
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Summary of Contents for Nordson Prodigy
- Page 1 Customer Product Manual Part 1081748A04 Issued 01/10 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com/finishing for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
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Page 2: Table Of Contents
Notice Nordson Corporation welcomes requests for information, comments, and This is a Nordson Corporation publication which is protected by copyright. inquiries about its products. General information about Nordson can be Original copyright date 2007. No part of this document may be... - Page 3 Change Record Change Record Revision Date Change 12/09 Removed manifold assembly part number and added reference to the pump, manifold, and circuit board manual 1081195. 01/10 Replaced solenoid valve 1027412 with 1099534. Part 1081748A04 E 2010 Nordson Corporation...
- Page 4 Change Record Part 1081748A04 E 2010 Nordson Corporation...
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Page 5: Safety
Make sure all equipment is rated and approved for operating or servicing equipment. the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service Qualified Personnel are not followed. -
Page 6: Fire Safety
Use only replacement parts that are designed cables, and wires after servicing equipment. for use with original equipment. Contact your Nordson representative for parts information and advice. Action in the Event of a Malfunction If a system or any equipment in a system... -
Page 7: Description
The pump panel is the central electrical and pneumatic enclosure for Prodigy HDLV pumps used with Prodigy Automatic Spray Guns. The panels are installed on the sides of the Prodigy Powder Feed Center. The pump panels are available in four, six, and eight pump configurations. -
Page 8: Panel Components
Prodigyr Automatic System HDLVr Pump Panel Panel Components External Components Figure 2 External Pump Panel Components (Eight-Pump Panel Shown) 1. Prodigy HDLV Pumps 4. Pattern air out 8. Purge pilot−bottom bank of pumps 2. IN Filtered air supply 5. INPUT power (pump assist/pattern air flow) 9. -
Page 9: Internal Components
10. Pump assist/pattern air flow 3. Power and network terminal strip 7. Vacuum air regulator regulator (50 psi/3.4 bar) 4. Filter 11. Pinch select manifold 8. Pinch high air regulator (70 psi/4.8 bar) 12. Purge pilot manifold Part 1081748A04 E 2010 Nordson Corporation... -
Page 10: Pump Panel Configuration And Layout
5, 6 21, 22 OPEN = Guns 17−32 7, 8 23 ,24 = Manual 9, 10 25, 26 Figure 4 SW2 Settings 11, 12 27, 28 13, 14 29, 30 15, 16 31, 32 Part 1081748A04 E 2010 Nordson Corporation... -
Page 11: Typical Pump Panel Layout
Left Side of Feed Center Right Side of Feed Center Legend Pump Manifold (A=Automatic, M=Manual) Network Termination: Jumper across pins 1 and 2 CAN BUS TERM on last board in feed center Figure 5 Typical Pump Panel Layout Part 1081748A04 E 2010 Nordson Corporation... -
Page 12: Pneumatic Diagrams
Pump Panel Pneumatic Diagram − Pump Panel to Pump Manifolds (Eight-Pump Panel Shown) Air Pressure Settings Function Setting Vacuum 3.4 bar (50 psi) Pinch High 4.8 bar (70 psi) Pinch Low 2.4 bar (35 psi) Part 1081748A04 E 2010 Nordson Corporation... -
Page 13: Pump Manifolds To Circuit Board
Prodigyr Automatic System HDLVr Pump Panel Pump Manifolds to Circuit Board PUMP/MANIFOLD PUMP/MANIFOLD (BOTTOM VIEW) (BOTTOM VIEW) INSTALL TUBING BEFORE MOUNTING BOARDS Figure 7 Pump Panel Pneumatic Diagram − Pump Manifolds to Circuit Board Part 1081748A04 E 2010 Nordson Corporation... -
Page 14: Wiring Diagrams
PUMP A BLACK BLACK PATT A BLACK PUMP B SOL PUMP PUMP PRODIGY DUAL PUMP CONTROLLER CAN BUS 4 3 2 1 CAN IN TERM POWER Figure 8 Circuit Board to Pump Manifolds Wiring Diagram Part 1081748A04 E 2010 Nordson Corporation... -
Page 15: Network And Power Wiring Diagram
Prodigyr Automatic System HDLVr Pump Panel Network and Power Wiring Diagram BLACK PINCH 1 PINCH 2 BLACK BLACK PURGE 1 PURGE 2 BLACK TERMINAL BLOCK Figure 9 Network and Power Wiring Diagram Part 1081748A04 E 2010 Nordson Corporation... -
Page 16: Parts
Prodigyr Automatic System HDLVr Pump Panel Parts To order parts, call the Nordson Finishing Customer Support Center at (800) 433-9319 or contact your local Nordson representative. Internal Pump Panel Replacement Parts See Figure 10. Item Part Description Quantity Note - - - - - -... - Page 17 Prodigyr Automatic System HDLVr Pump Panel 4, 5 Figure 10 Internal Pump Panel Replacement Parts (Eight-Pump Panel Shown) Part 1081748A04 E 2010 Nordson Corporation...
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Page 18: External Pump Panel Replacement Parts
See Figure 11. Item Part Description Quantity Note 1040664 MUFFLER, male, -in. BPST 1081194 PUMP ASSEMBLY, HDLV 1087160 TANK, accumulator, pump controller AR: As Required Figure 11 External Pump Panel Replacement Parts (Eight-Pump Panel Shown) Part 1081748A04 E 2010 Nordson Corporation... - Page 19 Coating and Finishing Systems Group Nordson Corporation Amherst, Ohio, USA DECLARATION of CONFORMITY PRODUCT: Prodigy HDLV Automatic Pump System, 4-8 Applicators Automatic Pump System for use with Automatic Applicators and Prodigy iControl APPLICABLE DIRECTIVES: 98/37/EEC (Machinery) 2006/95/EC (Low-V oltage Directive)
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