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Prodigyr Robot Gun
Customer Product Manual
Part 1105518−02
Issued 3/14
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
This document is subject to change without notice.
Check http://emanuals.nordson.com/finishing for the latest version.
FM
C
US
APPROVED
NORDSON CORPORATION AMHERST, OHIO USA
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Summary of Contents for Nordson Prodigy Robot Gun
- Page 1 Part 1105518−02 Issued 3/14 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com/finishing for the latest version. APPROVED NORDSON CORPORATION AMHERST, OHIO USA...
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Page 2: Table Of Contents
....Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2011. No part of this document may be inquiries about its products. - Page 3 Change Record Change Record Revision Date Change 03/2014 Corrected Figure 15 to show a female connector on part being tested. Minor edits. Part 1105518−02 2014 Nordson Corporation...
- Page 4 Change Record Part 1105518−02 2014 Nordson Corporation...
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Page 5: Safety
Make sure all equipment is rated and approved for operating or servicing equipment. the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service Qualified Personnel are not followed. -
Page 6: Fire Safety
Use only replacement parts that are designed cables, and wires after servicing equipment. for use with original equipment. Contact your Nordson representative for parts information Action in the Event of a Malfunction and advice. If a system or any equipment in a system... -
Page 7: Description
Supplied by a Nordson 8-mm flexible tubing for powder delivery HDLVr (high-density powder, low-velocity air) pump, the Prodigy Robot Gun produces a very Separate high voltage and powder paths consistent output and soft, highly dense with Uses same nozzles as Prodigy manual and powder, spray pattern. -
Page 8: Spray Gun Components
* Voltage Multiplier Heat Sink Bracket Multiplier Harness Gasket Air Tubing Connectors Cable Lock Nut Receptacle Lock Knob (Powder Tubing) Flexible Powder Tubing Figure 2 Section View − Prodigy Robot Gun (Shown with 30 Degree Nozzle Adapter) Part 1105518−02 2014 Nordson Corporation... -
Page 9: Specifications
Equipment Rating tubing, or spray gun. This applicator is rated for use in a potentially explosive environment (Class II, Division I Group F & G or Zone 21). Part 1105518−02 2014 Nordson Corporation... -
Page 10: Installation
Do Remove the barbed tube fitting from the nozzle. not use cable ties to bundle the powder tubing. Part 1105518−02 2014 Nordson Corporation... - Page 11 Robot Gun Lock Knob Powder Gun Controller Tubing Pump Cabinet 6-mm Pattern Air Tubing Lock Nut Lock Knob Control Cable 8-mm Powder Tubing Barbed Tube Fitting Nozzle Retaining Ring Figure 4 Tubing and Cable Connections Part 1105518−02 2014 Nordson Corporation...
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Page 12: Operation
All automatic gun functions are set and controlled by the Prodigy Gun Controller. Refer to the appropriate controller manual for instructions on making spray settings. WARNING: This equipment can be dangerous unless it is used in accordance with the rules laid down in this manual. Part 1105518−02 2014 Nordson Corporation... -
Page 13: Maintenance
Figure 7 Nozzle Disassembly Step 2B (New Style Assembly Shown) 3. Unscrew the tool from the electrode ring/insert assembly and blow off the assembly with compressed air. Part 1105518−02 2014 Nordson Corporation... - Page 14 6. Insert Note: All internal components, except the electrodes, are the same for all nozzles. For flat-spray, cross, and pinpoint nozzles, the electrode is glued into the nozzle shell with epoxy and cannot be replaced separately. Part 1105518−02 2014 Nordson Corporation...
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Page 15: Troubleshooting
If you cannot solve the problem with the information given here, Follow the safety instructions in this contact your local Nordson representative or the document and all other related Nordson Finishing Customer Support Center at documentation. -
Page 16: Continuity And Resistance Tests
Figure 11 Multiplier/Resistor Test Resistor Test − All Versions Remove the resistor as described in Resistor Replacement on page 16. Resistor reading should be 153−187 megohms. 153−187 MW Figure 12 Resistor Test Part 1105518−02 2014 Nordson Corporation... -
Page 17: Multiplier And Contact Test
Test from the shorting plug or shorted pins to the 3−5 MW brass contact inside the multiplier well. Resistance should read 140−200 megohms. Figure 15 Electrode Cable Test 140−200 MW Figure 14 Multiplier Test Part 1105518−02 2014 Nordson Corporation... -
Page 18: Control Cable Continuity Test
J1−2 J2−2 +VDC +VDC J1−3 J2−3 FDBK FDBK J1−4 J2−4 EMPTY BLANK (N/C) J2−5 J1−5 CHASSIS GND J2−6 SPIRAL WRAPPED SHIELD J1−6 (GUN ID) J1−7 499W (GUN ID) J1−8 Figure 16 Control Cable Continuity Tests Part 1105518−02 2014 Nordson Corporation... -
Page 19: Repair
1. See Figure 17. Remove the retaining nut (1) and nozzle (2). Figure 18 Nozzle and Retaining Nut 3. Screw a new nozzle into the retaining nut, then screw the retaining nut back onto the adapter. Figure 17 Removing Nozzle Part 1105518−02 2014 Nordson Corporation... -
Page 20: Resistor Replacement
5. Remove the spray gun from the gun mount and move it to a clean work area. 6. See Figure 21. Remove the two screws (22) with a 2.5 mm hex wrench, then unscrew the lock nut (18). Figure 23 Removing the Resistor Part 1105518−02 2014 Nordson Corporation... -
Page 21: Resistor Installation
(1). 6. Install the two socket-head screws (22) in the 13. Reconnect the air tubing and control cable. heat sink and tighten them securely. Part 1105518−02 2014 Nordson Corporation... -
Page 22: Multiplier Replacement
(12B) into the multiplier well dielectric grease into the multiplier well, so that until it bottoms out, then screw the multiplier nut it is about 75% full. (12A) down tight. 6. Perform steps 5−12 of Resistor Installation. Part 1105518−02 2014 Nordson Corporation... -
Page 23: Parts
Prodigy Robot Gun Parts To order parts, call the Nordson Finishing Customer Support Center at (800) 433-9319 or contact your local Nordson representative. Spray Gun Parts List See Figure 27. Item Part Description Quantity Note — 1105561 GUN, robot, 30 degree, Prodigy —... - Page 24 Prodigy Robot Gun 17 18 Figure 27 Spray Gun Parts Part 1105518−02 2014 Nordson Corporation...
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Page 25: Service Kits
TUBING, powder, 8 mm x 6 mm, 100 ft. 1080388 TUBING, powder, 8 mm x 6 mm, 500 ft. 1078006 ADAPTER, tube, barb, powder, Prodigy pump, generation II 900742 TUBING, polyurethane, 6/4 mm, blue (Air) 1062178 TUBING CUTTER, 12 mm or less Part 1105518−02 2014 Nordson Corporation... -
Page 26: Nozzles
NOTE A: One of each supplied with spray gun. B: Optional nozzles, not included with spray gun. C: Nozzle shell only. Does not include internal components. 40 Degree 70 Degree 100 Degree Figure 29 Conical Nozzles Part 1105518−02 2014 Nordson Corporation... -
Page 27: Conical Nozzle Components
CONE, porous, nozzle 1062177 ELECTRODE, spring contact, 0.094 dia, Prodigy NOTE A: Also available in quantities of 10. Order kit 1073707. NOZZLE SHELL Refer to Conical Nozzle List for replacement part number Figure 30 Conical Nozzle Components Part 1105518−02 2014 Nordson Corporation... -
Page 28: Flat Spray And Cross Nozzles
C: Nozzle shell with electrode only. Flat Spray Nozzles Cross Nozzles 4 Slot 4 Slot 6 Slot Single Slot Nozzles Dual Slot Pinpoint Nozzle 60 Degree 90 Degree 60 Degree Figure 31 Flat Spray, Pinpoint, and Cross Nozzles Part 1105518−02 2014 Nordson Corporation... -
Page 29: Flat Spray And Cross Nozzle Components
S NOZZLE shell with electrode NOTE A: Refer to Nozzle parts list on previous page for part numbers. B: Also available in quantities of 10. Order kit 1073707. Figure 32 Flat Spray and Cross Nozzle Components Part 1105518−02 2014 Nordson Corporation... -
Page 30: Nordson Corporation
Prodigy Robot Gun Part 1105518−02 2014 Nordson Corporation... - Page 31 - II 3 D EEx 2mJ (Type AP) Mike Hansinger Date: 18 June 2012 Manager Engineering Development Industrial Coating Systems Nordson Corporation NORDSON AUTHORIZED REPRESENTATIVE IN THE EU: Contact: Operations Manager Industrial Coating Systems Nordson Deutschland GmbH Heinrich−Hertz−StraBe 42−44 D−40699 Erkrath...
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