Nordson FP-200 Product Manual
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Nordson FP-200 Product Manual

Nordson FP-200 Product Manual

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FP‐200 Guns
Customer Product Manual
Part 237478_03
Issued 10/12
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.
NORDSON CORPORATION  DULUTH, GEORGIA  USA
www.nordson.com

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Summary of Contents for Nordson FP-200

  • Page 1 FP‐200 Guns Customer Product Manual Part 237478_03 Issued 10/12 This document contains important safety information Be sure to read and follow all safety information in this document and any other related documentation. NORDSON CORPORATION  DULUTH, GEORGIA  USA www.nordson.com...
  • Page 2 ContourCoat, CPX, cSelect, Cyclo‐Kinetic, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+, E‐Nordson, Equalizer, EquiBead, FillEasy, Fill Sentry, Flow Coat, Fluxplus, Get Green With Blue, G‐Net, G‐Site, IntelliJet, iON, Iso‐Flex, iTrend, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifill, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix,...

  • Page 3: Table Of Contents

    Selecting Swirl Spray Nozzles ......2‐7 Part 237478_03 E 2012 Nordson Corporation...
  • Page 4 ........6‐11 E 2012 Nordson Corporation Part 237478_03...
  • Page 5 ..........Glossary 10‐1 Part 237478_03 E 2012 Nordson Corporation...
  • Page 6 Table of Contents E 2012 Nordson Corporation Part 237478_03...

  • Page 7: Safety

    CAUTION! Indicates a potentially hazardous situation that, if not avoided, can result in minor or moderate personal injury. CAUTION! (Used without the safety alert symbol) Indicates a potentially hazardous situation that, if not avoided, can result in damage to equipment or property. Part 237478_03 E 2012 Nordson Corporation...

  • Page 8: Responsibilities Of The Equipment Owner

    Provide appropriate emergency and first aid equipment. Conduct safety inspections to ensure required practices are being followed. Re‐evaluate safety practices and procedures whenever changes are made to the process or equipment. Part 237478_03 E 2012 Nordson Corporation...

  • Page 9: User Qualifications

    Do not modify the equipment. Do not use incompatible materials or unapproved auxiliary devices. Contact your Nordson representative if you have any questions on material compatibility or the use of non‐standard auxiliary devices. Part 237478_03 E 2012 Nordson Corporation...

  • Page 10: Instructions And Safety Messages

    Familiarize yourself with the location and meaning of the safety warning labels and tags affixed to the equipment. Refer to Safety Labels and Tags at the end of this section. If you are unsure of how to use the equipment, contact your Nordson representative for assistance. Installation Practices Install the equipment in accordance with the instructions provided in this document and in the documentation provided with auxiliary devices.

  • Page 11: Maintenance And Repair Practices

    Read and comply with the manufacturer's instructions and the MSDS supplied with equipment cleaning compounds. NOTE: MSDSs for cleaning compounds that are sold by Nordson are available at www.nordson.com or by calling your Nordson representative. Confirm the correct operation of all safety devices before placing the equipment back into operation.

  • Page 12: Equipment Shutdown

    2. Disconnect the input signal wiring to the applicator solenoid valve(s). 3. Reduce the air pressure to the applicator solenoid valve(s) to zero; then relieve the residual air pressure between the regulator and the applicator. Part 237478_03 E 2012 Nordson Corporation...

  • Page 13: General Safety Warnings And Cautions

    General Safety Warnings and Cautions Table 1‐1 contains the general safety warnings and cautions that apply to Nordson hot melt and cold adhesive equipment. Review the table and carefully read all of the warnings or cautions that apply to the type of equipment described in this manual.
  • Page 14 WARNING! Risk of fire or explosion! Nordson adhesive equipment is not rated for use in explosive environments and has not been cerfified for the ATEX directive or as nonincendive. In addition, this equipment HM, CA, PC should not be used with solvent‐based adhesives that can create an...
  • Page 15 CAUTION! Nordson hot melt equipment is factory tested with Nordson Type R fluid that contains polyester adipate plasticizer. Certain hot melt materials can react with Type R fluid and form a solid gum that can clog the equipment.

  • Page 16: Other Safety Precautions

    3. Do NOT attempt to remove the solidified hot melt from your skin. 4. In case of severe burns, treat for shock. 5. Seek expert medical attention immediately. Give the MSDS for the hot melt to the medical personnel providing treatment. Part 237478_03 E 2012 Nordson Corporation...

  • Page 17: Description

    See Figure 2‐1 for the FP‐200 swirl gun components and Figure 2‐2 for the FP‐200 extrusion gun components. Part 237478_03 E 2012 Nordson Corporation...
  • Page 18 3. Gun mounting plate 12. Swirl air line 4. Air regulator 13. Service block (gun body) 5. Urethane air line tube 14. Cordset connection 6. Trigger safety 15. Mounting bracket 7. Trigger 8. Trigger handle E 2012 Nordson Corporation Part 237478_03...
  • Page 19 9. Extrusion air line 3. Gun mounting plate 10. Module (H‐200 Adjustable) 4. Mounting bracket 11. Service block (gun body) 5. Urethane air line tube 12. Cordset connection 6. Trigger safety 13. Bulkhead fitting Part 237478_03 E 2012 Nordson Corporation...
  • Page 20 Figure 2‐3 System Components 1. Plastic squeeze clamps 5. S‐hook 2. Plastic tie strap 6. Nylon hose hangers 3. Tool balancer 7. Pivot arm 4. Slide track 8. Stationary hose mount 9. Vertical mast E 2012 Nordson Corporation Part 237478_03...

  • Page 21: Performance

    The ball and seat design assures clean cut‐off at the nozzle. The gun is equipped with resistance temperature detectors (RTDs). When used with RTD‐controlled Nordson systems, FP‐200 guns permit gun temperature control within one 1_F (0.5_C). Reduced Maintenance Costs The guns are equipped with quick disconnecting electrical plugs.

  • Page 22: Specifications

    Volumetric air requirements will vary with gun configuration and application. Nozzles must be specified and purchased separately. For reduced cavity modules, nozzle diameter must be specified with gun purchase; nozzles are an integral component of RC modules. E 2012 Nordson Corporation Part 237478_03...

  • Page 23: Selecting Swirl Spray Nozzles

    0.030 in., and 0.046 in. The pattern capabilities meet most product assembly applications for density, coverage, and edge control. These are recommended for all but the most precise (<1.0 in. width) applications. Special application nozzles are available. Contact your Nordson representative for additional information. Part 237478_03...
  • Page 24 Description E 2012 Nordson Corporation Part 237478_03...

  • Page 25: Installation

    After unpacking the gun, make the following inspections: 1. Check for gun surface dents, scratches, corrosion, or other physical damage. Contact your Nordson representative if there is any physical damage. 2. Remove foreign material in the service block air and fluid ports.

  • Page 26: Items Needed

    Applicator and associated equipment technical manuals Safety goggles Safety gloves Long‐sleeve protective clothing Nordson high flex automatic gun hose (one per gun) Suspension package Air regulator with gauge Thread lubricant (anti‐seize compound) Drain pan Flat blade screwdriver Wrenches;...

  • Page 27: Suspension Package

    Installation Suspension Package The FP‐200 gun is most effectively used in conjunction with Nordson's suspension package. This suspension package, which includes a pivoting arm and overhead tool balancer, carries the hose and gun weight and provides the operator with a wide range of gun movement.

  • Page 28: Installing The Mast And Pivoting Arm

    Figure 3‐2 Suspension System Swing Arm,Floor Mount Mast with Dimensions 1. Pivoting arm 3. Top hole in the mast 5. Screws and nuts (provided) 2. Pivoting arm rod 4. Retaining plate (plastic) 6. Mounting base E 2012 Nordson Corporation Part 237478_03...

  • Page 29: Guidelines For Installing The Tool Balancer

    CAUTION! Over‐increasing the tension could cause damage to the balancer spring. Figure 3‐3 Tool Balancer Components 1. Main hanger 3. Ratcheting balance adjust 2. Anchor safety support chain 4. Load hook 5. Ratchet release (pawl) Part 237478_03 E 2012 Nordson Corporation...

  • Page 30: Replacing Air-Control-Kit Fp-200 Guns

    Replacing Air-Control-Kit FP-200 Guns NOTE: This section applies only to customers who are replacing the version of the FP‐200 gun that used an air control kit with a new FP‐200 gun.

  • Page 31: Connecting The Gun And Hose

    Figure 3‐4 Gun‐to‐Hose and Gun‐to‐Air‐Line Assembly 1. Cordset connection 3. High‐temperature air line/polyethylene air line connection 2. Hydraulic hose connection Part 237478_03 E 2012 Nordson Corporation...

  • Page 32: Connecting The Gun To The Hose And Air Line

    4. Uncoil the polyethylene air line tubing and lay it beside the hydraulic hose. 5. Insert the high‐temperature air line tubing (the end without a fitting) into the red collar attached to the air line elbow. E 2012 Nordson Corporation Part 237478_03...
  • Page 33 7. Place hose clamps (included in the installation kit) every 60 cm (2 ft) around the hydraulic hose and air line, working from thegun end of the hydraulic hose to the applicator end. Figure 3‐7 Installing a Hose Clamp Part 237478_03 E 2012 Nordson Corporation...
  • Page 34 Tighten the tie strap to a 3‐inch diameter loop. Trim excess tie strap. d. Hang the wrapped hose by the plastic tie strap to the tool balancer. Figure 3‐8 Hose Straps 1. Plastic tie strap 2. Nylon straps with grommets E 2012 Nordson Corporation Part 237478_03...

  • Page 35: Connecting The Gun And Hose To The Pivoting Arm And Mast

    Figure 3‐9 Gun/hose Installation 1. Plastic squeeze clamps 5. S‐hook 2. Plastic tie strap 6. Nylon hose hangers 3. Tool balancer 7. Pivoting arm 4. Slide track 8. Stationary hose mount 9. Vertical mast Part 237478_03 E 2012 Nordson Corporation...
  • Page 36 4. Route all the remaining hose, the black poly pneumatic line(s) and the trigger control cable to the applicator and air controller location. Do not connect the hose hydraulically or electrically at this time. E 2012 Nordson Corporation Part 237478_03...

  • Page 37: Installing The Auxiliary Guide Handle And Rotating The Trigger Handle

    2. Rotate the trigger handle to the desired position. 3. Reinstall the split‐lock washers and socket‐head screws. Figure 3‐11 Rotating the Trigger Handle 1. Gun mounting plate 3. Vertical position 5. 90 position left 2. Socket‐head screws 4. 90 position right Part 237478_03 E 2012 Nordson Corporation...

  • Page 38: Installing The Heat Shield

    2. Install an air pressure regulator and gauge at the beginning of the air supply line. Connecting the Hose to the Applicator Connect the hose hydraulically and electrically to the applicator in accordance with the applicator product manual. E 2012 Nordson Corporation Part 237478_03...

  • Page 39: Relieving Hydraulic Pressure

    OmniScan control panel Push the pump touchpad until the LCD shows PMP OFF. Series 6000 Stop the motors by placing the MOTOR ON/OFF switches in the OFF position. All other units Consult the applicator product manual. Part 237478_03 E 2012 Nordson Corporation...
  • Page 40 Figure 3‐14 Drain Valve Location CAUTION: Equipment damage can occur if the applicator drain valve is turned with anything other than a screwdriver. Use only a screwdriver to turn the drain valve. E 2012 Nordson Corporation Part 237478_03...
  • Page 41 11. Use a screwdriver to open the drain valve. Figure 3‐15 Opening Drain Valve 12. Allow adhesive to drain from the manifold. 13. Use a screwdriver to close the drain valve. 14. Properly dispose of the drained adhesive. Figure 3‐16 Draining Adhesive Part 237478_03 E 2012 Nordson Corporation...

  • Page 42: Flushing The Gun

    Flushing all Modules Except Reduced Cavity 1. Relieve hydraulic pressure (refer to the Relieving Hydraulic Pressure procedure earlier in this section). 2. Ensure that the trigger safety is in the LOCKED position. 3. Wear safety gloves. E 2012 Nordson Corporation Part 237478_03...
  • Page 43 6. Reinstall the nozzle and retaining nut. Ensure that swirl nozzles are correctly placed with the pointed side down. Torque the retaining nut to 20‐25 in‐lb. Part 237478_03 E 2012 Nordson Corporation...

  • Page 44: Flushing Reduced Cavity Modules

    5. Ensuring that the gun is triggered on, flush the system by following the equipment preparation instructions in the applicator product manual. 6. Reassemble the module onto the service block. Figure 3‐18 Removing a Module E 2012 Nordson Corporation Part 237478_03...

  • Page 45: Operation

    The following factors can cause adhesive to project beyond the maximum recommended projection limit: increasing pump pressure increasing applicator temperature changing the adhesive's consistency changing to a smaller size nozzle orifice changing the hose length Part 237478_03 E 2012 Nordson Corporation...
  • Page 46 4. Position the gun at the desired location above the substrate. 5. Dispense adhesive by triggering the gun. 6. Stop dispensing adhesive by releasing the trigger. 7. When not using the FP‐200 gun, place the trigger safety in the LOCKED position. E 2012 Nordson Corporation Part 237478_03...

  • Page 47: Adjusting The Fp-200 Swirl Gun Adhesive Pattern

    Operation Adjusting the FP‐200 Swirl Gun Adhesive Pattern Adjust the adhesive pattern of Nordson FP‐200 swirl guns using either of the following methods: 1. Adjust the applicator pump pressure by following the instructions in the applicator product manual. 2. Turn the adjustment knob on the air regulator.
  • Page 48 Operation E 2012 Nordson Corporation Part 237478_03...

  • Page 49: Maintenance

    Hot melt material may be released forcefully. WARNING! Even when switched off, Nordson applicators, hoses, and guns contain electrical potentials that can cause death. Disconnect and lock out line voltage to the applicator when instructed to do so.

  • Page 50: Introduction

    2. Clean any dust and debris from the work area. Weekly Maintenance Clean all nozzles weekly unless operational history indicates more or less frequent cleaning is required. Nordson offers a nozzle cleaning kit. Refer to Parts for the nozzle cleaning kit part number. Semiannual Maintenance Inspect the gun wiring semiannually.

  • Page 51: Maintenance Procedures

    2. Ensure that the gun trigger safety is in the LOCKED position. 3. Move the applicator circuit breaker to the OFF position, then disconnect and lock out input electrical power to the applicator. Figure 5‐1 Typical Applicator Circuit Breaker Figure 5‐2 Typical Facility Circuit Breaker Part 237478_03 E 2012 Nordson Corporation...
  • Page 52 Review the instruction sheet received with zero cavity and reduced cavity modules for specific nozzle cleaning procedures. Call your Nordson representative if you have any questions regarding the correct cleaning procedure for your modules and nozzles. Figure 5‐4 Cleaning Fluid...
  • Page 53 Maintenance 6. Remove the nozzle from the cleaning fluid and clean it using a pin‐type probe (extrusion nozzles only). The Nordson nozzle cleaning kit includes the holder and a variety of probes. Figure 5‐5 Cleaning an Extrusion Nozzle 7. Reinstall the nozzle and retaining nut. Torque the retaining nut to 20‐25 in‐lb.
  • Page 54 If this step is taken, slowly increase air pressure at the regulator to 34 or 69 kPa (5 or 10 psi). Trigger the gun, then turn the air regulator off. E 2012 Nordson Corporation Part 237478_03...
  • Page 55 Torque the retaining nut to 20‐25 in‐lb. Figure 5‐6 Installing a Swirl Nozzle 8. Restore the system to normal operation by following the startup procedures in the applicator product manual. Part 237478_03 E 2012 Nordson Corporation...
  • Page 56 Always check with your material suppliers to obtain the recommended flushing methods for their products. E 2012 Nordson Corporation Part 237478_03...

  • Page 57: Troubleshooting

    Hot melt material may be released forcefully. WARNING! Even when switched off, Nordson applicators, hoses, and guns contain electrical potentials that can cause death. Disconnect and lock out line voltage to the applicator when instructed to do so.

  • Page 58: Overview

    These troubleshooting procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. Obvious causes of malfunction, such as broken or missing electrical pins or wires, damaged hose plugs, etc., should be noted during daily visual...

  • Page 59: Troubleshooting Guide

    Table 6‐1 lists typical gun faults, their probable causes, and corrective actions to take. NOTE: The Nordson Hose/Gun Diagnostic Device enables precise and complete heater and RTD troubleshooting for RTD‐controlled FP‐200 guns. The device enables you to quickly accomplish gun RTD and heater troubleshooting without removing the guns from the hoses.
  • Page 60 3. Adhesive volume Bad cartridge valve Replace cartridge valve (refer to cannot be Section 7, Repair). adjusted Kinked or crushed air line Check hose. Clean or replace if necessary (refer to hose product manual). Continued... E 2012 Nordson Corporation Part 237478_03...
  • Page 61 Controller not functioning Check controller settings (refer to applicator product manual). Shorted RTD (unit should shut down) Test RTD using Nordson Hose/Gun or defective thermostat Diagnostic Device or ohmmeter. Check NOTE: Gun will either have a thermo­ thermostat (refer to Thermostat check in stat or RTDs, not both.
  • Page 62 Troubleshooting Troubleshooting Guide (contd) TEMPERATURE TEMPERATURE Figure 6‐2 Gun RTD Resistance vs. Temperature E 2012 Nordson Corporation Part 237478_03...

  • Page 63: Diagnostic Operational Checks

    5. Slowly increase hydraulic and pneumatic pressure. Adhesive flows: nozzle clogged. Clean or replace. No adhesive flows: module or service block may be clogged. Return to Table 6‐1, Troubleshooting Guide, and review no‐flow fault conditions. Part 237478_03 E 2012 Nordson Corporation...

  • Page 64: Service Block Pneumatic Operational Check

    Air flowing from the service block: normal indication. Return to Table 6‐1, Troubleshooting Guide. No air flowing from the service block: service block clogged or air valve defective. Clean or replace service block or air valve (refer to Section 7, Repair). E 2012 Nordson Corporation Part 237478_03...

  • Page 65: Heater Check

    Circuit not open: normal indication (heater probably not defective). Return to the Troubleshooting Table. Circuit open: defective heater. Replace heater (refer to Section 7. Repair). HEATER HEATER 115 volt HEATER HEATER HEATER HEATER Figure 6‐5 Heater and RTD Locations Part 237478_03 E 2012 Nordson Corporation...

  • Page 66: Rtd Check

    The resistance chart in Figure 6‐2 is based on the active temperature of the RTD. The RTD should be at a known temperature to effectively use the chart. The Nordson hose/gun diagnostic device allows you to troubleshoot without removing a gun from the hose. Refer to Section 8, Parts for the correct number.

  • Page 67: Thermostat Check

    1. Relieve hydraulic pressure. Refer to the Relieving Hydraulic Pressure procedure in Section 3, Installation. WARNING! Risk of shock. Even when switched off. Nordson applicators, hoses, and guns contain electrical potentials that can cause death. Disconnect and lock out line voltage to the applicator.
  • Page 68 6-12 Troubleshooting E 2012 Nordson Corporation Part 237478_03...

  • Page 69: Repair

    Hot melt material may be released forcefully. WARNING! Even when switched off, Nordson applicators, hoses, and guns contain electrical potentials that can cause death. Disconnect and lock out line voltage to the applicator when instructed to do so.

  • Page 70: Overview

    2. Move the applicator circuit breaker to the OFF position, then disconnect and lock out input electrical power to the applicator. Figure 7‐1 Typical Applicator Circuit Breaker Figure 7‐2 Typical Facility Circuit Breaker 3. Disconnect the gun‐to‐hose electrical connection. E 2012 Nordson Corporation Part 237478_03...
  • Page 71 7. Disconnect the ground wire from the service block. 8. Unthread the cordset (includes the RTD) from the service block and discard it. Figure 7‐4 Service Block Cover Screws 1. RTD leads 2. RTD 3. RTD mounting block Part 237478_03 E 2012 Nordson Corporation...
  • Page 72 14. Being careful not to pinch the wires, replace the service block cover and secure it with the cover screws. 15. Reconnect the gun‐to‐hose electrical connection. 16. Restore the system to normal operation by following the instructions in the applicator product manual. E 2012 Nordson Corporation Part 237478_03...

  • Page 73: Replacing The Thermostat

    1. Relieve hydraulic pressure. Refer to the Relieving Hydraulic Pressure procedure in Section 3, Installation. WARNING! Risk of shock. Even when switched off. Nordson applicators, hoses, and guns contain electrical potentials that can cause death. Disconnect and lock out line voltage to the applicator.

  • Page 74: Replacing A Heater Cartridge

    Reassemble the pipe plug and module after the heater is removed. 7. Remove all leads from the terminal block by loosening the terminal block screws. E 2012 Nordson Corporation Part 237478_03...
  • Page 75 10. Being careful not to pinch the wires, replace the service block cover and secure it with the cover screws. 11. Reconnect the gun‐to‐hose electrical connection. 12. Restore the system to normal operation by following the instructions in the applicator product manual. Part 237478_03 E 2012 Nordson Corporation...

  • Page 76: Replacing The Module

    Damage from dropping can cause the nozzle to produce an abnormal pattern. 3. Loosen the retaining nut with a wrench, then remove the nozzle and retaining nut with a gloved hand. Figure 7‐8 Removing Nozzle E 2012 Nordson Corporation Part 237478_03...
  • Page 77 Torque the retaining nut to 20‐25 in‐lb. 10. Restore the system to normal operation by following the instructions in the applicator product manual. Figure 7‐10 Installing a Swirl Nozzle Part 237478_03 E 2012 Nordson Corporation...

  • Page 78: Replacing The Service Block

    12. Disconnect the service block from the gun mounting plate by removing the two socket‐head screws that secure the spacers to the gun mounting plate. Set the socket‐head screws, split‐lock washers, spacers, and insulator aside. E 2012 Nordson Corporation Part 237478_03...
  • Page 79 Figure 7‐12 Disassembling the Service Block 1. Multi‐plane swivel fitting 6. Service block pipe plugs 2. Insulator 7. Air manifold (swirl gun only) 3. Spacer 8. Auxiliary guide handle 4. Gun mounting plate 9. Service block 5. Module Part 237478_03 E 2012 Nordson Corporation...

  • Page 80: Installing The Replacement Service Block

    5. Reconnect the ground wire to the service block. 6. Replace the RTD in the RTD mounting block and install the RTD mounting block onto the service block, routing the RTD leads as shown in Figure 7‐4. E 2012 Nordson Corporation Part 237478_03...

  • Page 81: Checking For Leaks

    Re‐tighten fittings as necessary. Restarting the System 1. Follow the start up procedures in the applicator product manual. 2. Trigger the gun until all cleaning solution is flushed out. 3. Resume normal operation. Part 237478_03 E 2012 Nordson Corporation...

  • Page 82: Replacing The Air Valve

    Remove the two socket‐head screws and split‐lock washers that secure the gun mounting plate to the trigger handle. d. Disconnect the outlet air line swivel fitting from the bulkhead fitting (extrusion gun) or the T manifold (swirl gun). E 2012 Nordson Corporation Part 237478_03...
  • Page 83 2. High‐temperature air line tubing 7. T manifold (swirl gun) 3. Socket-head screws 8. Gun mounting plate 9. Trigger handle 4. Inlet air line elbow connector 5. Outlet air line swivel fitting (extrusion gun) Part 237478_03 E 2012 Nordson Corporation...
  • Page 84 8. Remove the guide and the puller from the valve body. 9. Using a dental‐type tool, pry the retaining ring out of the valve body. 10. Using a small drift or rod, push the air valve out of the valve body. E 2012 Nordson Corporation Part 237478_03...
  • Page 85 Connect the valve body to the outlet air line. d. Insert the pivot pin through the hole at the top of the trigger and into the shell. e. Position the left‐side shell and install all remaining shell screws. Part 237478_03 E 2012 Nordson Corporation...

  • Page 86: Replacing The Air Valve Spring

    Disconnect the inlet air line elbow connector. c. Remove the two socket‐head screws and split‐lock washers that secure the gun mounting plate to the trigger handle. E 2012 Nordson Corporation Part 237478_03...
  • Page 87 2. High‐temperature air line tubing 7. T manifold (swirl gun) 3. Socket-head screws 8. Gun mounting plate 4. Inlet air line elbow connector 9. Trigger handle 5. Outlet air line swivel fitting (extrusion gun) Part 237478_03 E 2012 Nordson Corporation...
  • Page 88 7. Rotate the trigger so that the hole in the trigger aligns with one of the cap screws that secure the valve body to the trigger assembly, then remove the screw. Rotate the trigger again to remove the other cap screw. E 2012 Nordson Corporation Part 237478_03...
  • Page 89 Connect the valve body to the outlet air line. d. Insert the pivot pin through the hole at the top of the trigger and into the shell. e. Position the left‐side shell and install all remaining shell screws. Part 237478_03 E 2012 Nordson Corporation...
  • Page 90 18. Reconnect the outlet air line swivel fitting from the bulkhead fitting (extrusion gun) or the T manifold (swirl gun). 19. Restore the system to normal operation by following the instructions in the applicator product manual. E 2012 Nordson Corporation Part 237478_03...

  • Page 91: Parts

    A dash in this column indicates that the item is an assembly. The number in the Part column is the Nordson part number you can use to order the part. A series of dashes indicates that the part is not saleable. In this case, you must order either the assembly in which the part is used or a service kit that includes the part.

  • Page 92: Fp-200 Gun System Major Components

    1051793 Service Kit, Module, ClassicBlue RC, 0.012 in. Order nozzle separately. 1051791 Service Kit, Module, ClassicBlue RC, 0.016 in. Order nozzle separately. 1051790 Service Kit, Module, ClassicBlue RC, 0.020 in. Order nozzle separately. E 2012 Nordson Corporation Part 237478_03...

  • Page 93: Fp-200 Gun Parts Lists

    220 643 S Screw, Socket, 8‐32 x 0.750 in. 981 056 S Washer, Lock, Internal, 8 983 011 S Manifold, Air, FP‐200 234 964 S Tube, Manifold, FP‐200 234 880 Continued on next page Part 237478_03 E 2012 Nordson Corporation...
  • Page 94 972 623 in. x S Screw, Pan, 6‐32 x 0.375 in., Slotted 981 837 S Hose, Valve, FP‐200 220 647 S Fitting, 10‐32, T, Manifold 234 894 S Elbow, Universal (Swirl Air Line) 971 605 E 2012 Nordson Corporation Part 237478_03...
  • Page 95 Parts 43 37 24 23 Figure 8‐1 FP‐200 Swirl Gun Parts (Side and Top Views) Part 237478_03 E 2012 Nordson Corporation...

  • Page 96: Swirl Gun (Front View, Air Valve, Wiring And Rtd)

    S Eyelet, 0.065/0.075 in. x 0.187 in. 972 862 S Washer, Lock, Split, 5 983 505 S Screw, Fillister, 5‐40 x 0.250 in., Slotted 981 000 S Heater, Cartridge, 0.375 in., 1.00 in., 80W, 938 129 240V E 2012 Nordson Corporation Part 237478_03...
  • Page 97 Parts FRONT VIEW AIR VALVE HEATER HEATER WIRING Figure 8‐2 FP‐200 Swirl Gun Parts (Front View, Air Valve, Wiring, and RTD) Part 237478_03 E 2012 Nordson Corporation...

  • Page 98: Fp‐200 Extrusion Gun (Side And Top Views)

    S Cordset Assembly, FP‐200, with Eyelets 174 881 S Adhesive, Threadlocking 174 885 – S Elbow, Universal (Inlet Air Line) 971 605 S Fitting, Barbed, Elbow, 972 623 in. x Continued on next page E 2012 Nordson Corporation Part 237478_03...
  • Page 99 S Hose, Valve, FP‐200 220 647 S Fitting, Bulkhead 234 885 NOTE A: Reduced cavity modules may be ordered separately. Refer to Table 8‐1 Figure 8‐3 FP‐200 Extrusion Gun Parts (Side and Top Views) Part 237478_03 E 2012 Nordson Corporation...

  • Page 100: Extrusion Gun (Front View, Air Valve, Wiring And Rtd)

    S Eyelet, 0.065/0.075 in. x 0.187 in. 972 862 S Washer, Lock, Split, 5 983 505 S Screw, Fillister, 5‐40 x 0.250 in., Slotted 981 000 S Heater, Cartridge, 0.375 in., 1.00 in., 80W, 938 129 240V E 2012 Nordson Corporation Part 237478_03...
  • Page 101 8-11 Parts FRONT VIEW AIR VALVE HEATER HEATER WIRING Figure 8‐4 FP‐200 Extrusion Gun Parts (Front View, Air Valve, Wiring, and RTD) Part 237478_03 E 2012 Nordson Corporation...

  • Page 102: Module Parts Lists

    O‐ring, Viton, 0.364 ID X .070W, BR, 5060 Not Used 986 502 Retaining Ring, Internal, 43, Pushon 983 012 Disc, Seal Support 276 229 Seal, Hat, Unformed Not Used 144 892 Spring, Compression, 0.420 in. x 0.750 in. E 2012 Nordson Corporation Part 237478_03...
  • Page 103 8-13 Parts Figure 8‐5 CF‐200 Wide Pattern Swirl Module Parts Part 237478_03 E 2012 Nordson Corporation...

  • Page 104: H-200 Adjustable Module

    Screw, Oval, 8‐32 x 0.375, SL, ZN 982 871 Screw, Socket, Cap, 10‐32 W/O Ring This Item number is reserved 1120201 Lubricant, O-Ring, NSF-H1, 10 ML Tube 144 892 Spring, Compression, 0.420 in. x 0.500 E 2012 Nordson Corporation Part 237478_03...
  • Page 105 8-15 Parts TORQUE TO 15 IN-LBS MAX. TORQUE TO 5 FT-LBS .948 .928 DETAIL B SCALE 4 : 1 SECTION A-A Figure 8‐6 H‐200 Adjustable Module Parts Part 237478_03 E 2012 Nordson Corporation...

  • Page 106: Reduced Cavity Module

    Spring, Compression, 0.420 in. x 0.750 in. 161 334 Nozzle Assembly w/Needle, 0.008 in. RC 161 336 Nozzle Assembly w/Needle, 0.012 in. RC 161 337 Nozzle Assembly w/Needle, 0.016 in. RC 161 338 Nozzle Assembly w/Needle, 0.020 in. RC E 2012 Nordson Corporation Part 237478_03...
  • Page 107 8-17 Parts Figure 8‐7 Reduced Cavity Module Parts Part 237478_03 E 2012 Nordson Corporation...

  • Page 108: Mast And Jib Assemblies

    NOTE A: Assemble tool support to floor stand with screws and nuts provided. B: Make sure to slide the plastic cover over base flange assembly. Figure 8-8 Suspension System Swing Arm,Floor Mount Mast with Dimensions E 2012 Nordson Corporation Part 237478_03...

  • Page 109: Nozzle Parts List

    1.07 mm (0.042 in.) orifice diameter nozzles (P/N 276 119) 710 246 1.55 mm (0.061 in.) orifice diameter 724 268 2.29 mm (0.090 in.) orifice diameter 703 223 4.75 mm (0.187 in.) orifice diameter Part 237478_03 E 2012 Nordson Corporation...

  • Page 110: Accessories, Kits, And Recommended Spare Kits

    It is not necessary to order a heat Extrusion Gun P/N 303 029 (swirl to extrusion). shield unless you are ordering a conversion kit. Nordson FP‐200 guns (P/Ns 234 896 and 234 897) 234 965 Heat Shield, FP‐200 Order with conversion kit come with a heat shield.
  • Page 111 Accessories, Kits, and Recommended Spare Kits (contd) NOTE: Replacement modules are available as new or rebuilt parts. Contact the Nordson Customer Service Center for information on rebuilt modules available through the Rebuild/Exchange (RBX) program. Table 8‐5 Module Replacement Kits Part...
  • Page 112 8-22 Parts E 2012 Nordson Corporation Part 237478_03...
  • Page 113 S Washer, lock, e‐ring, 983 161 S Tubing, OD x .1, 1 ft. 815 965 S Screw, pan, 6‐32 x .250, slotted 981 020 S Connector, male, tube x NPT, brass 971 154 Continued on next page Part 237478_03 E 2012 Nordson Corporation...
  • Page 114 NOTE A: Air regulator is not included with the heated air manifold kit. B: Install this cable adapter between the heated air manifold kit and the applicator. Not Shown 2, 3, 4 Figure 9‐1 Gun with Heated Manifold E 2012 Nordson Corporation Part 237478_03...

  • Page 115: Glossary

    A temperature control device that closes, completing an electronic circuit Close‐on‐rise Thermostat upon reaching a specific temperature. The tube that connects the outlet port of a pump to the distribution manifold Crossover Tube of a hot melt applicator. Part 237478_03 E 2012 Nordson Corporation...
  • Page 116 The volume that is heated and thermally controlled by a single control device. Heating Bong A container allowing non‐melted adhesive to be supplied on a continuous Hopper basis to a melt zone. E 2012 Nordson Corporation Part 237478_03...
  • Page 117 The range of temperatures in which the specific material or adhesive in use Operating Temperature functions satisfactorily in a particular application. Range A product feature that shuts down the unit or produces an alarm when Overtemperature Protection temperatures are outside a specified band. Part 237478_03 E 2012 Nordson Corporation...
  • Page 118 Pulses Per Minute device. The amount of material a pump can deliver per unit of time. Pumping Rate A Nordson program which offers factory rebuilt equipment at a reduced cost Rebuild and Exchange in exchange for the customer's old equipment. (RBX) An adjustable device for maintaining pressure at the preset valve.
  • Page 119 The device may contain components that do not depend on electronic conduction in a vacuum or gas. In the Nordson context, a material used to desolve hot melt adhesive to Solvent facilitate system cleaning.
  • Page 120 10-6 Glossary E 2012 Nordson Corporation Part 237478_03...
  • Page 121 Heat Shield, Installing, 3‐14 Heater Cartridge, Replacing, 7‐6 Hose Connecting to applicator, 3‐14 Diagnostics. See Operational Checks Connecting to gun, 3‐7 Connecting to suspension system, 3‐9 Extrusion Gun Components, 2‐2 Converting to swirl, 2‐4 Parts, 8‐8 Part 237478_03 E 2012 Nordson Corporation...
  • Page 122 Relieving Hydraulic Pressure, 3‐15 Cleaning, 5‐2 Operational check, 6‐6 Repair Part numbers, 8‐18 Air valve, 7‐14 Swirl nozzle selection, 2‐6 Heater cartridge, 7‐6 Module, 7‐8 RTD, 7‐2 Service block (gun body), 7‐10 RTD, Replacing, 7‐2 E 2012 Nordson Corporation Part 237478_03...
  • Page 123 Description, 2‐1 Installing, 3‐2 Wide Pattern Swirl Nozzles, 7‐5 Swirl Gun Part numbers, 8‐18 Adhesive pattern adjustment, 3, 4‐3 Selecting, 2‐6 Components, 2‐1 Converting to extrusion, 2‐4 Parts, 8‐4 Swirl Nozzles Part numbers, 8‐18 Part 237478_03 E 2012 Nordson Corporation...
  • Page 124 Index E 2012 Nordson Corporation Part 237478_03...

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