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Honeywell dcp100t Operator's Manual

Digital controller programmer
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  • Page 1 EN1I-6240...
  • Page 3 PREFACE This manual is intended for use in support of day-to-day operation of the Honeywell DCP 100T Digital Controller Programmer. For information on installation, commissioning, configuration etc., refer to the associated Installation Manual (see below). Associated Documents Title Document No.
  • Page 4: Table Of Contents

    Con tents IN TRO DUC ING THE DCP 100T FRONT PANEL CON TROLS, IN DI CA TORS AND DIS PLAYS Con trols In di ca tors Dis plays Alarm Status In di ca tion View ing Pro gram and Con trol ler Pa rame ters PRO GRAMS Se lect ing and Run ning a Pro gram Chang ing the Pro gram Ti me base...
  • Page 5 En try into Pro gram De fine Mode Pa rame ters Com mon to All Pro grams (Global) Pa rame ters which Ap ply to a Spe cific Pro gram as a Whole Pa rame ters in Any/Each Seg ment In a Spe cific Pro gram Us ing Join, Re peat and End Mark ers and Cy cling Pro grams...
  • Page 6: Introducing The Dcp 100T

    INTRODUCING THE DCP 100T The DCP 100T Digital Controller Programmer is a powerful, easy-to-use -DIN setpoint programmer with full PID control capability (complete with Self-Tune and Pre-Tune facilities). Its standard features are: • Up to eight programs of up to 16 free-format (e.g. dwell, ramp, join or end) segments each.
  • Page 7 • Support software (Off-Line Configurator, On-Line Graphic Program Editor) - operates via RS485 communications link. The Digital Controller Programmer has four operating modes: Base Mode: Day-to-day PID control operations with no program running. In this mode, a program may be selected to run. Program Run Mode: A selected program is running, held or waiting for a pre-defined delay before starting.
  • Page 8: Front Panel Controls, Indicators And Displays

    FRONT PANEL CONTROLS, INDICATORS AND DISPLAYS CONTROLS MODE key Program key Changes mode of instrument. Cycles through Program Numbers. SET UP key Run/Hold key: Displays the next parameter in Runs, holds or aborts current sequence (indicated by Message program. display - see Subsection 2.3). Down key Up key Decrements displayed parameter...
  • Page 9: Indicators

    INDICATORS 2.2.1 Control Status Indicators ON - Self-Tune active; flashing - Pre-Tune active ALM Flashes when any alarm active OUT1 ON when primary control outputis active OUT2 ON when secondary control output (if fitted) is active. MAN ON when Manual Control is selected. 2.2.2 Run Status Indicators RUN ON - Program running or (if HLD ON also) program held...
  • Page 10: Displays

    DISPLAYS Figure 2-2 Front Panel Displays...
  • Page 11: Alarm Status Indication

    ALARM STATUS INDICATION When any alarm is active, the ALM indicator will flash. To view the alarm status in the Message Display, press the SET UP key until a display appears of the form: Appears only if Alarm 1 is active Appears only if Alarm 2 is active Appears only if the Loop Alarm is active Figure 2-3...
  • Page 12: Programs

    PROGRAMS SELECTING AND RUNNING A PROGRAM With no program running, the Digital Controller Programmer is in Base Mode and the RUN and HLD indicators are OFF. In this mode, select a program as follows: 1. Hold down the PROG key un til the re quired pro gram number is dis played.
  • Page 13: Jumping To The Next Segment

    JUMPING TO THE NEXT SEGMENT At any time during a program’s execution, the operator may jump forward to the next segment by simultaneously pressing the PROG and Up keys. Note that, since pro grams may be joined or set to cy cle, jump ing past the last seg ment in a pro gram may re sult in changes in the Pro gram Num ber and Cy cle Count.
  • Page 14: Aborting A Program

    ABORTING A PROGRAM The operator may abort (i.e. terminate) the current program by holding down the Run/Hold key for more than five seconds. When the program is aborted, a return is made to the Base Mode and the Message Display will show: This message will be removed by the next keypress.
  • Page 15: Adjusting The Setpoint

    ADJUSTING THE SETPOINT With the Digital Controller Programmer in Base Mode (i.e. with the RUN, HLD, SET and PRG indicators OFF), the two main displays will show the process variable value (upper display) and the setpoint value (lower display - Read Only). To change the setpoint value: 1.
  • Page 16: Using The Self-Tune Facility

    USING THE SELF-TUNE FACILITY The Self-Tune facility is used to optimise tuning whilst the Controller part of the Digital Controller Programmer is operating. Self Tune may be activated as follows: 1. With the Digi tal Con trol ler Pro gram mer in Base Mode (with the RUN and HLD in di ca tors OFF), press the SET UP key un til the Mes sage Dis play shows: and the lower Main Dis play shows:...
  • Page 17: Using The Pre-Tune Facility

    USING THE PRE-TUNE FACILITY The Pre-Tune facility is used to set the Digital Controller Programmer’s PID control parameters to values which are approximately correct in order to provide a base from which the Self-Tune facility may subsequently optimise tuning. Pre-Tune may be activated as follows: 1.
  • Page 18: Manual Control

    MANUAL CONTROL In any mode except Configuration Mode or Calibration Mode, the operator may select manual control of the process by simultaneously pressing the SET UP and MODE keys. The Digital Controller Programmer will then enter Base Mode or (if a program is currently running) Program Run Mode with the program held.
  • Page 19: Defining And Viewing A Program

    DEFINING AND VIEWING A PROGRAM (PROGRAM DEFINE MODE) The Digital Controller Programmer may be put into Program Define Mode from either Base Mode or Program Run Mode (i.e. with a program currently running). ENTRY INTO PROGRAM DEFINE MODE 1. Press the SET UP and Up keys si mul ta ne ously. The lower Main Dis play will show 0 and the Mes sage Dis play will show: 2.
  • Page 20: Parameters Common To All Programs (Global)

    PARAMETERS COMMON TO ALL PROGRAMS (GLOBAL) Program Number = A Segment Number = Blank Message Parameter Function Available Settings (Lower Main Display) Display Start On Defines setpoint value at the Current setpoint value start of each program. Current process variable value End On Defines setpoint value at the Final SP value...
  • Page 21: Pa Rame Ters Which Ap Ply To A Spe Cific Pro Gram As A Whole

    PARAMETERS WHICH APPLY TO A SPECIFIC PROGRAM AS A WHOLE Program Number = 1 to 8 Segment Number = Blank Message Parameter Function Available Settings (Lower Main Display) Display Cycle Count Defines the number of 0 - 9999 Program will repeat times a program will be the set number of repeated.
  • Page 22: Figure 8-1 Guaranteed Soak Operation

    Figure 8-1 Guaranteed Soak Operation...
  • Page 23: Pa Rame Ters In Any/Each Seg Ment In A Spe Cific Pro Gram

    PARAMETERS IN ANY/EACH SEGMENT IN A SPECIFIC PROGRAM Program Number = 1 to 8 Segment Number = 1 to 16 Message Parameter Function Available Settings (Lower Main Display) Display Final Setpoint Defines the final setpoint Numeric value (limited by SPHi and Value value for this segment, SPLo) or (by pressing the Up and...
  • Page 24: Using Join, Repeat And End Markers And Cycling Programs

    CANCELLING JOIN, REPEAT OR END MARKERS To cancel a Join, Repeat or End Marker: (a) at the Fi nal Set point Value pa rame ter, press the Up and Down keys si mul ta ne ously to pro duce a Soak seg ment, or (b) at the Seg ment Time/Ramp Rate pa rame ter, in cre ment the value to 0 or a posi tive value.
  • Page 25 There are no restrictions on joining programs; several programs can be joined to one program (e.g. to provide user-selectable warm-up programs, depending upon which program is run first). The Cycle feature can be used to make more complex program sequences. Consider the two simple example programs previously described: PROGRAM 1 PROGRAM 2...
  • Page 26: Basic Rules To Remember

    PROGRAM 1 PROGRAM 1 PROGRAM 2 10 cycles At the end of the tenth cycle of Program 2, the program sequence would end. BASIC RULES TO REMEMBER In any program sequence: • A pro gram end ing in a Join Marker will per form the re quired number of cy cles of it self be fore join ing the new pro gram.
  • Page 27: De Fin Ing The Con Trol Ler Pa Rame Ters (Con Trol Ler De Fine Mode)

    DEFINING THE CONTROLLER PARAMETERS (CONTROLLER DEFINE MODE) Entry can be made into this mode from Program Define Mode, Program Run Mode or Base Mode. To enter from Base Mode or Program Run Mode: 1. Press the SET UP and Up keys si mul ta ne ously. The lower Main Dis play will show 0 and the Mes sage Dis play will show: 2.
  • Page 28: Controller Parameters

    Upon en try into Con trol ler De fine Mode, the SET in di ca tor will come ON and the first of the Con trol ler pa rame ters (In put Fil ter Time Con stant) will be pre sented for ed it ing/view ing.
  • Page 29 Message Available Settings/Values Parameter Function Display (Lower Main Display) ON/OFF Switching differential for 0.1% to 10% of input span. Differential one output (Diff 1 or Default = 0.5%. Diff 2) or both outputs (Diff) set to ON/OFF control (PB1, PB2 or both set to 0%) Setpoint High Maximum limit for...
  • Page 30 Message Available Settings/Values Parameter Function Display (Lower Main Display) Process Low If Alarm 1 is a Process Low Input Range Maximum to Input Alarm 1 Value Alarm, the value of the Range Minimum. process variable at or Default = Input Range Minimum. below which Alarm 1 will become active (see Figure 9-2).
  • Page 31 Message Available Settings/Values Parameter Function Display (Lower Main Display) Deviation If Alarm 2 is a Deviation ±(input range) from setpoint. (High/Low) High/Low alarm, gives a Default = 5 input range units. Alarm 2 Value value above (positive value) or below (negative value) the setpoint.
  • Page 32 Message Available Settings/Values Parameter Function Display (Lower Main Display) Lock Value Defines the four-digit 0 to 9999. code required to enter Default = 10. Controller Define Mode (and, if a common lock code is to be used, Program Define Mode). NOTES ON CONTROLLER DEFINE MODE PARAMETERS 1.
  • Page 33: Figure 9-1 Pro Por Tional Band And Dead Band/Over Lap

    Figure 9-1 Pro por tional Band and Dead band/Over lap...
  • Page 34: Figure 9-2 Alarm Operation

    Figure 9-2 Alarm Operation...
  • Page 35: Figure

    Hysteresis Band Process Alarm Alarm Value Op era tion Hysteresis Band Alarm Inactive Alarm Active Process Alarm Inactive Alarm Active Process Variable Alarm Value Process Alarm Inactive Hysteresis Band Alarm Inactive Process Alarm Inactive Alarm Alarm Value Hysteresis Band Alarm Setpoint Inactive Alarm Active...
  • Page 36: Base Mode Displays

    BASE MODE DISPLAYS Once the complete cycle of Controller Define Mode parameters has been displayed, the user may then step through the Base Mode displays (controller setpoint - alarm status - Self Tune - Pre-Tune), making adjustments where required, before re-starting the Controller Define Mode parameter cycle. LOOP ALARM AND LOOP ALARM TIME The Loop Alarm is a special alarm which detects faults in the control feedback loop by continuously monitoring process variable response to the control...
  • Page 37: Exiting Controller Define Mode

    When full ON/OFF con trol is se lected (i.e. Pro por tional Band 1 is set to 0) and Loop Alarm is en abled, the Loop Alarm Time pa rame ter de ter mines the du ra tion of the satu ra tion con di tion af ter which the Loop Alarm will be ac ti vated.
  • Page 38 Alphabetical Index Controller Define Mode Parameters "Read Only" access from Base Aborted Program Mode Indication of "Read Only" access from Program Run Mode Alarm 1 Hysteresis Value Alarm 1 Value Band Alarm Deviation (High/Low) Alarm Deadband Delay State Process High Alarm Indication of Process Low Alarm Delay Time...
  • Page 39 Input Filter Time Constant Next Segment Integral Time Constant Jump to 2-1 - 3-2 Number of Cycles Completed Display of Join Marker Cancellation of ON/OFF Differential Output 1 Cycle Time Output 1 Power Lock Code (Controller Define Mode) Output 2 Cycle Time Setting Output 2 Power Using...
  • Page 40 Program Selection Program Tag Display of Up key Program Timebase Function Changing Proportional Band 1 Proportional Band 2 Rate 9-2 Recorder Output Scale Maximum Recorder Output Scale Minimum Repeat Marker Cancellation of Reset 9-2 RTC Day RTC Time Run/Hold key Function Scale Range Decimal Point Scale Range Maximum...