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MOTO GUZZI NEVADA Service Station Manual
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MOTO GUZZI NEVADA Service Station Manual

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SERVICE STATION MANUAL
B043105
NEVADA - NEVADA ANNIVERSARIO

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Summary of Contents for MOTO GUZZI NEVADA

  • Page 1 SERVICE STATION MANUAL B043105 NEVADA - NEVADA ANNIVERSARIO...
  • Page 2 The reliability of the vehicle also depends on its mechanical conditions. Checking the vehicle before riding it, its regular maintenance and the use of original Moto Guzzi spare parts only are essential factors! For information on the nearest Official Dealer and/or Service Centre consult our website: www.motoguzzi.com...
  • Page 3 In order to optimise customer satisfaction when using our vehicles, Moto Guzzi s.p.a. commits itself to continually improve its products and the relative documentation. The main technical modifications and changes in repair procedures are communicated to all Moto Guzzi Sales Outlets and its International Subsidiaries.
  • Page 4 Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee...
  • Page 5 INDEX OF TOPICS CHAR HARACTERISTICS S-TOOLS PECIAL TOOLS MAIN AINTENANCE ELE SYS LECTRICAL SYSTEM ENG VE NGINE FROM VEHICLE NGINE P SUPP OWER SUPPLY SUSP USPENSIONS CHAS HASSIS BODYW ODYWORK PRE DE DELIVERY...
  • Page 6 INDEX OF TOPICS CHAR HARACTERISTICS...
  • Page 7 NEVADA - NEVADA ANNIVERSARIO Characteristics Rules Safety rules Carbon monoxide If you need to keep the engine running while working on the vehicle, please ensure that you do so in an open or very well ventilated area. Never run the engine in an enclosed area. If you do work in an enclosed area, make sure to use a fume extraction system.
  • Page 8 NEVADA - NEVADA ANNIVERSARIO Characteristics Brake and clutch fluid BRAKE AND CLUTCH FLUIDS CAN DAMAGE THE PLASTIC OR RUBBER PAINTED SURFACES. WHEN SERVICING THE BRAKING SYSTEM OR THE CLUTCH SYSTEM, PROTECT THESE COM- PONENTS WITH A CLEAN CLOTH. ALWAYS WEAR PROTECTIVE GOGGLES WHEN SERVICING THESE SYSTEMS.
  • Page 9 REASSEMBLING COMPONENTS CAUTION BEARINGS MUST ROTATE FREELY, WITHOUT JAMMING AND/OR NOISE, OTHERWISE, THEY NEED TO BE REPLACED. • Only use ORIGINAL Moto Guzzi SPARE PARTS. • Comply with lubricant and consumables use guidelines. • Lubricate parts (whenever possible) before reassembling them.
  • Page 10 That is to permit the adequate adjustment of the pad friction material to the brake discs. AFTER THE SPECIFIED MILEAGE, TAKE THE VEHICLE TO AN OFFICIAL Moto Guzzi DEALER FOR THE CHECKS INDICATED IN THE "AFTER RUN-IN" TABLE IN THE SCHEDULED MAINTE- NANCE SECTION TO AVOID INJURING YOURSELF, OTHERS AND /OR DAMAGING THE VEHI- CLE.
  • Page 11 NEVADA - NEVADA ANNIVERSARIO Characteristics This number consists of numbers and letters, as in the example shown below. ZGULWE0012MXXXXXX KEY: ZGU: WMI (World manufacturer identifier) code; LW: model; E00 (V7 Stone), G00 (V7 Special), H00 (V7 Rac- er): versions; 0: free digit 12: variable year of manufacture (12 - for 2012) M: production plant (M= Mandello del Lario);...
  • Page 12 NEVADA - NEVADA ANNIVERSARIO Characteristics Engine ENGINE Specification Desc./Quantity Type traverse-mounted twin-cylinder four-stroke V 90° No. of cylinders Engine capacity 744 cm³ (45.40 cu.in) Bore / stroke 80x74 mm (3.14x2.91 in) Compression ratio 10.4 : 1 Electric Electric starter Engine idle speed...
  • Page 13 NEVADA - NEVADA ANNIVERSARIO Characteristics Specification Desc./Quantity Spark plug electrode gap 0.6 - 0.7 mm (0.024 - 0.027 in) Resistance 5 kOhm BULBS Specification Desc./Quantity Low/high beam light (halogen) 12 V - 55 W / 60 W H4 Front daylight running lights...
  • Page 14 NEVADA - NEVADA ANNIVERSARIO Characteristics Brakes BRAKES Specification Desc./Quantity Front stainless steel floating disc, Ø 320 mm (12.59 in), callipers with 4 different and counteracting plungers Rear 260 mm (10.24 in) stainless steel disc, floating calliper with two 25.4 mm (1.00 in) diam. pistons...
  • Page 15 NEVADA - NEVADA ANNIVERSARIO Characteristics Front side RONT SUSPENSION TEERING pos. Description Type Quantity Torque Notes Stanchion cap 50 Nm (36.88 lbf ft) Screw fixing wheel axle to right fork leg M6x30 10 Nm (7.37 lbf ft) Tighten using a 1-2-1 se-...
  • Page 16 NEVADA - NEVADA ANNIVERSARIO Characteristics NSTRUMENT PANEL pos. Description Type Quantity Torque Notes Screw fixing instrument panel to headlamp sup- M6x10 10 Nm (7.37 lbf ft) port ANDLEBAR AND ONTROLS Pos. Description Type Quantity Torque Notes Switch fastener screw SWP 5 1.5 Nm (1.11 lb ft)
  • Page 17 NEVADA - NEVADA ANNIVERSARIO Characteristics RONT BRAKE SYSTEM pos. Description Type Quantity Torque Notes Screw fastening the brake pump U-bolt to the M6x25 10 Nm (7.37 lb ft) semi-handlebar Front brake calliper fixing screw M10x30 50 Nm (36.88 lb ft) Drilled screw for brake fluid pipe on pump and 25 Nm (18.44 lb ft)
  • Page 18 NEVADA - NEVADA ANNIVERSARIO Characteristics RONT LIGHTS pos. Description Type Quantity Torque Notes Headlamp fixing screw M8x30 15 Nm (11.06 lb ft) Front turn indicator fixing screw 5 Nm (3.69 lb ft) Horn fixing screw M6x16 10 Nm (7.37 lb ft)
  • Page 19 NEVADA - NEVADA ANNIVERSARIO Characteristics RONT WHEEL pos. Description Type Quantity Torque Notes Front wheel axle M18x1.5 80 Nm (59.00 lbf ft) Front brake disc fixing screw M8x20 25 Nm (18.44 lbf ft) Loctite 243 Central part CHAR - 19...
  • Page 20 NEVADA - NEVADA ANNIVERSARIO Characteristics RAME pos. Description Type Quantity Torque Notes Screw fixing tank mounting rubber M8x14 25 Nm (18.44 lbf ft) blocks to frame Cradle front fixing screw M10x30 50 Nm (36.88 lbf ft) Screw fastening gearbox to frame M10x55 50 Nm (36.88 lbf ft)
  • Page 21 NEVADA - NEVADA ANNIVERSARIO Characteristics RIVER FOOTRESTS pos. Description Type Quantity Torque Notes Pedal rubber fastening screw M6x12 10 Nm (7.38 lb ft) Screw fastening rider footrest mounting to 25 Nm (18.44 lb ft) Loct. 243 frame IDE STAND pos.
  • Page 22 NEVADA - NEVADA ANNIVERSARIO Characteristics pos. Description Type Quantity Torque Notes Switch fixing screw M5x16 6 Nm (4.42 lb ft) UEL TANK pos. Description Type Quantity Torque Notes Rear tank fixing screw M8x45 25 Nm (18.44 lb ft) Screw fastening cap flange to tank M5x12 4 Nm (2.95 lb ft)
  • Page 23 NEVADA - NEVADA ANNIVERSARIO Characteristics UEL SUPPLY SYSTEM pos. Description Type Quantity Torque Notes Screw fixing fuel pump mounting to M5x16 6 Nm (4.43 lbf ft) tank IGHTENING TORQUE ENTRAL PART ILTER BOX pos. Description Type Quantity Torque Notes Air filter box cover fastening screw SWP 5x14 3 Nm (2.21 lb ft)
  • Page 24 NEVADA - NEVADA ANNIVERSARIO Characteristics ODYWORK CENTRAL SECTION ADDLE pos. Description Type Quantity Torque Notes Side fairing fixing screw M5x9 4 Nm (2.95 lb ft) OCK KIT pos. Description Type Quantity Torque Notes (Shear head) screw fixing ignition M8x15 At the point of failure...
  • Page 25 NEVADA - NEVADA ANNIVERSARIO Characteristics pos. Description Type Quantity Torque Notes Ignition lock fixing screw M8x16 25 Nm (18.44 lb ft) XHAUST SYSTEM Pos. Description Type Quantity Torque Notes Exhaust pipe fixing nut to the engine 10 Nm (7.37 lb ft) Exhaust pipe fixing clamp screw to 10 Nm (7.37 lb ft)
  • Page 26 NEVADA - NEVADA ANNIVERSARIO Characteristics Back side EAR TRANSMISSION SWINGARM pos. Description Type Quantity Torque Notes Swingarm clamp retaining screw M10x45 30 Nm (22.13 lbf ft) Pin fixing the rear calliper holding M16x1 25 Nm (18.44 lbf ft) plate to swingarm Nut fixing gearcase to swingarm 25 Nm (18.44 lbf ft)
  • Page 27 NEVADA - NEVADA ANNIVERSARIO Characteristics EAR SUSPENSION pos. Description Type Quantity Torque Notes Upper screw fastening shock absorber to M6x35 10 Nm (7.37 lbf ft) Loctite 243 frame Lower pin fastening left shock absorber to M10x1.5 35 Nm (25.81 lbf ft)
  • Page 28 NEVADA - NEVADA ANNIVERSARIO Characteristics ASSENGER FOOTRESTS pos. Description Type Quantity Torque Notes Pedal rubber fastening screw M6x12 10 Nm (7.38 lb ft) Screw fastening passenger footrest mounting 25 Nm (18.44 lb ft) Loct. 243 to frame CHAR - 28...
  • Page 29 NEVADA - NEVADA ANNIVERSARIO Characteristics EAR WHEEL pos. Description Type Quantity Torque Notes Rear wheel axle nut M16x1.5 120 Nm (88.51 lb ft) Rear brake disc fixing screw M8x25 25 Nm (18.44 lb ft) Loctite 243 EAR BRAKE SYSTEM pos.
  • Page 30 NEVADA - NEVADA ANNIVERSARIO Characteristics (ANNIVERSARIO) EAR LIGHTS pos. Description Type Quantity Torque Notes Screw fastening taillight support to M5x14 4 Nm (2.95 lb ft) mudguard Rear turn indicator fixing screw 5 Nm (3.69 lb ft) CHAR - 30...
  • Page 31 NEVADA - NEVADA ANNIVERSARIO Characteristics (ANNIVERSARIO) EAR MUDGUARD pos. Description Type Quantity Torque Notes Rear mudguard front and central fixing screw 10 Nm (7.37 lb ft) Rear mudguard side fixing screw M8x30 25 Nm (18.44 lb ft) Screw fixing license plate holder to mudguard 3 Nm (2.21 lb ft)
  • Page 32 NEVADA - NEVADA ANNIVERSARIO Characteristics LECTRICAL SYSTEM pos. Description Type Quantity Torque Notes Speed sensor fastening screw 10 Nm (7.37 lb ft) Fuse box bracket fixing screw M5x12 4 Nm (2.95 lb ft) Battery holder bracket fastening screw Manual CHAR - 32...
  • Page 33 NEVADA - NEVADA ANNIVERSARIO Characteristics LECTRICAL SYSTEM pos. Description Type Quantity Torque Notes 1 - Coil fixing nut 10 Nm (7.37 lb ft) 2 - Timing sensor fastener screw .. Nm (... lb ft) Recommended products chart RECOMMENDED PRODUCTS TABLE...
  • Page 34 INDEX OF TOPICS S-TOOLS PECIAL TOOLS...
  • Page 35 NEVADA - NEVADA ANNIVERSARIO Special tools SPECIAL TOOLS Stores code Description 19.92.61.00 Punch for seal ring of bevel gear set pin- 19.92.88.00 Bevel gear set alignment pre-fitting tool 19.92.60.00 Punch for gearcase sealing ring 19.90.70.00 Extractor for internal ring on drilled bolt 19.92.75.00...
  • Page 36 NEVADA - NEVADA ANNIVERSARIO Special tools Stores code Description 19.92.64.00 Punch for external ring of tapered bearing on bevel gear set pinion holding body 19.92.65.00 Punch for external ring of gearcase bear- 19.92.76.00 Extractor for swinging arm holder bearing on gearbox cover...
  • Page 37 INDEX OF TOPICS MAIN AINTENANCE...
  • Page 38 NEVADA - NEVADA ANNIVERSARIO Maintenance Maintenance chart NOTE CARRY OUT MAINTENANCE OPERATIONS AT HALF THE INTERVALS SPECIFIED IF THE VE- HICLE IS USED IN PARTICULAR RAINY OR DUSTY CONDITIONS, OFF ROAD OR FOR TRACK USE. NOTE THE TIMES LISTED ON THE SCHEDULED MAINTENANCE TABLE INCLUDE TIME DEDICATED TO MANAGEMENT ACTIVITIES.
  • Page 39 NEVADA - NEVADA ANNIVERSARIO Maintenance Transmission fluid Check • Keep the vehicle upright with both wheels on the ground. • Unscrew and remove the cap/dipstick (1). • The level is correct if the oil is close to the hole of the cap/dipstick (1).
  • Page 40 NEVADA - NEVADA ANNIVERSARIO Maintenance • Screw and tighten the caps (1 - 2). Engine oil Check CAUTION ENGINE MUST BE WARM TO CHECK ENGINE OIL LEVEL. NOTE DO NOT LET THE ENGINE IDLE WITH THE VEHICLE AT STANDSTILL TO WARM UP THE ENGINE OIL AND REACH THE OPERATING TEMPERATURE OF ENGINE OIL.
  • Page 41 NEVADA - NEVADA ANNIVERSARIO Maintenance CAUTION DO NOT ADD ADDITIVES OR ANY OTHER SUBSTANCE TO THE FLUID. WHEN USING A FUNNEL OR ANY OTHER EL- EMENT, MAKE SURE IT IS PERFECTLY CLEAN. Replacement • Place a container with + 2000 cm³ (122 cu.in) capacity under the drainage...
  • Page 42 NEVADA - NEVADA ANNIVERSARIO Maintenance Engine oil filter • Loosen the screw (3) and remove the cover (4). • Remove the engine oil filter (5). NOTE NEVER REUSE AN OLD FILTER. • Spread a thin layer of oil on the sealing ring (6) of the new engine oil filter.
  • Page 43 NEVADA - NEVADA ANNIVERSARIO Maintenance Throttle body removal • Loosen the clamps that secure the sleeve to the intake manifolds • Remove the sleeve • Remove the battery • Remove the MIU G3 control unit con- nector support bracket fixing screw...
  • Page 44 NEVADA - NEVADA ANNIVERSARIO Maintenance • Disconnect the MIU G3 control unit connector • Unscrew the clamp that secures the throttle body to the filter box • Extract the throttle body laterally • Remove the throttle body guard • Loosen the gas cables fixing nuts on...
  • Page 45 NEVADA - NEVADA ANNIVERSARIO Maintenance • Remove the throttle body Throttle body installation • Connect the gas cables on the throttle body • Correctly position the guides and tight- en the nuts, checking correct operation of the throttle grip •...
  • Page 46 NEVADA - NEVADA ANNIVERSARIO Maintenance • Insert the throttle body in the sleeve and tighten the clamp to secure it CAUTION TAKE PARTICULAR CARE THAT THE CLAMP IS POSI- TIONED CORRECTLY. INCORRECT POSITIONING WILL CAUSE VEHICLE MALFUNCTIONS • Connect the MIU G3 control unit con- nector •...
  • Page 47 NEVADA - NEVADA ANNIVERSARIO Maintenance • Tighten the clamps, checking correct positioning Air filter housing RAME pos. Description Type Quantity Torque Notes Screw fixing tank mounting rubber M8x14 25 Nm (18.44 lbf ft) blocks to frame Cradle front fixing screw M10x30 50 Nm (36.88 lbf ft)
  • Page 48 NEVADA - NEVADA ANNIVERSARIO Maintenance pos. Description Type Quantity Torque Notes Screw fastening gearbox to frame M10x55 50 Nm (36.88 lbf ft) Pin fixing engine/gearbox to chassis M10x205 50 Nm (36.88 lbf ft) Screw fixing exhaust silencer mount- M8x16 25 Nm (18.44 lbf ft)
  • Page 49 NEVADA - NEVADA ANNIVERSARIO Maintenance • Remove the brake pump unscrewing the two fixing screws. • Move the filter box to the side enough to allow removal of the fixing screws (2) on the left side of the filter box support.
  • Page 50 NEVADA - NEVADA ANNIVERSARIO Maintenance • Unscrew the clamp that fastens the throttle body to the air filter box • Disconnect the blow-by and breather tubes • Remove the air-box cover • Remove sliding the complete filter box out toward the rear...
  • Page 51 NEVADA - NEVADA ANNIVERSARIO Maintenance Air filter housing installation • Insert the filter box from the rear • Insert the throttle body in the sleeve and tighten the clamp to secure it CAUTION TAKE PARTICULAR CARE THAT THE CLAMP IS POSI- TIONED CORRECTLY.
  • Page 52 NEVADA - NEVADA ANNIVERSARIO Maintenance • Position the air filter box support, tak- ing car to pass the neutral switch ca- bling through the hole • Move the filter box to the side enough to allow tightening of the fixing screws (3) on the right side of the filter box support.
  • Page 53 NEVADA - NEVADA ANNIVERSARIO Maintenance Braking system RONT BRAKE SYSTEM pos. Description Type Quantity Torque Notes Screw fastening the brake pump U-bolt to the 10 Nm (7.37 lbf ft) Tighten using a 1-2-1 se- semi-handlebar quence Front brake calliper fixing screw M10x30 50 Nm (36.88 lb ft)
  • Page 54 NEVADA - NEVADA ANNIVERSARIO Maintenance EAR BRAKE SYSTEM pos. Description Type Quantity Torque Notes Rear brake calliper fixing screw M8x30 25 Nm (18.44 lb ft) Drilled screw for brake pipe on cal- 25 Nm (18.44 lb ft) liper Level check Brake fluid check •...
  • Page 55 CHECK BRAKING EFFICIENCY. IN CASE OF EXCESSIVE TRAVEL OF THE BRAKE LEVER OR POOR PERFORM- ANCE OF THE BRAKING SYSTEM, TAKE YOUR VEHICLE TO AN Official Moto Guzzi Dealer, AS IT MAY BE NECES- SARY TO PURGE THE AIR IN THE SYSTEM. MAIN - 55...
  • Page 56 INDEX OF TOPICS ELE SYS LECTRICAL SYSTEM...
  • Page 57 NEVADA - NEVADA ANNIVERSARIO Electrical system LECTRICAL SYSTEM pos. Description Type Quantity Torque Notes Speed sensor fastening screw 10 Nm (7.37 lb ft) Fuse box bracket fixing screw M5x12 4 Nm (2.95 lb ft) Battery holder bracket fastening screw Manual LECTRICAL SYSTEM pos.
  • Page 58 NEVADA - NEVADA ANNIVERSARIO Electrical system pos. Description Type Quantity Torque Notes 2 - Timing sensor fastener screw .. Nm (... lb ft) Components arrangement key: 1. Instrument panel 2. Coil ELE SYS - 58...
  • Page 59 NEVADA - NEVADA ANNIVERSARIO Electrical system 3. Fuel pump 4. Injector 5. Taillight 6. MIU G3 Control Unit 7. Speed sensor 8. Starter motor 9. Engine speed sensor 10.Fuses 11.Battery 12.Head temperature sensor 13.Instrument panel air sensor 14.Headlamp 15.Voltage regulator 16.Alternator...
  • Page 60 NEVADA - NEVADA ANNIVERSARIO Electrical system • 13 Medium black clamps 190x4.5 • 5 Small black 160x2.5 clamps • 1 Cable guides • 3 Cable grommet (there are various types of cable grommets) • 2 Profile guards (140mm long) •...
  • Page 61 NEVADA - NEVADA ANNIVERSARIO Electrical system 16.Check the presence of the Pull Up module and the presence of the black hose under the trans- parent one. 17.Check the Pick Up connection. 18.Check correct insertion of the starter motor hood 19.Check the presence of the Red protective hood on the battery Positive.
  • Page 62 NEVADA - NEVADA ANNIVERSARIO Electrical system TABLE A1 1. Main cable harness 2. Clamp that secures the main cabling to the headlamp support plate 3. Ambient temperature sensor 4. Clamp that secures the ambient temperature sensor to the front headlamp support plate 5.
  • Page 63 NEVADA - NEVADA ANNIVERSARIO Electrical system TABLE D 1. Main cable harness 2. Gas cables 3. Cable tie that secures the cables of the key and left turn indicator • The gas cables must pass under the main cabling. •...
  • Page 64 NEVADA - NEVADA ANNIVERSARIO Electrical system TABLE E 1. Left light switch connector 2. Right turn indicator connector 3. Clutch switch connector 4. Right light switch connector 5. Cable tie that secures the cabling in correspond- ence to the grey tapings 6.
  • Page 65 NEVADA - NEVADA ANNIVERSARIO Electrical system 1. Front brake switch 2. Clamps 3. Cable guide TABLE G1 Add a cable guide TABLE H 1. Clamp 2. Cable guide ELE SYS - 65...
  • Page 66 NEVADA - NEVADA ANNIVERSARIO Electrical system TABLE H1 Add a cable guide Central part TABLE A 1. Oil pressure bulb 2. Engine head temperature sensor 3. Right injector 4. Rear stop switch 5. Gear in neutral switch 6. Left injector TABLE B 1.
  • Page 67 NEVADA - NEVADA ANNIVERSARIO Electrical system TABLE E 1. Side stand switch connector TABLE F 1. Starter motor actuator connector 2. Side stand cabling ELE SYS - 67...
  • Page 68 NEVADA - NEVADA ANNIVERSARIO Electrical system TABLE G • Check that the hood which covers the starter motor positive is inserted well and that the nut is secured correctly to the prescribed torque. TABLE H 1. Gear in neutral switch 2.
  • Page 69 NEVADA - NEVADA ANNIVERSARIO Electrical system TABLE L 1. Main cable harness 2. Cable tie that secures the main cabling to the frame TABLE M 1. Left lambda probe 2. Right Lambda probe • Pay close attention that the right lamb-...
  • Page 70 NEVADA - NEVADA ANNIVERSARIO Electrical system • Check the cable which goes from the battery positive to the fuse box to be sure it is covered by the sheath and that the terminal is covered by the heat-shrink. 2. Battery negative •...
  • Page 71 NEVADA - NEVADA ANNIVERSARIO Electrical system TABLE Q 1. Taillight connector 2. Speed sensor connector • Hide the taillight and speed sensor connectors between the filter box and mudguard ELE SYS - 71...
  • Page 72 NEVADA - NEVADA ANNIVERSARIO Electrical system TABLE R 1. Engine oil bulb 2. Clamp TABLE S 1. Control unit connector 2. Control unit fastening bracket TABLE T 1. Module with resistance (Pull UP) TABLE U 1. Left cylinder coil •...
  • Page 73 NEVADA - NEVADA ANNIVERSARIO Electrical system TABLE V 1. Voltage cable 2. Coil • Indication of correct connection of the high voltage cable on the coils TABLE W 1. High voltage cable covered by black sheath for right cylinder 2. High voltage cable covered by grey sheath for left cylinder...
  • Page 74 NEVADA - NEVADA ANNIVERSARIO Electrical system TABLE X 1. Pick Up connector TABLE Y 1. Left horn 2. Right horn Back side TABLE A 1. Rear speed sensor cabling 2. Medium clamps ELE SYS - 74...
  • Page 75 NEVADA - NEVADA ANNIVERSARIO Electrical system General wiring diagram key: 1. Multiple connectors 2. Air temperature sensor 3. Speed sensor 4. Instrument panel ELE SYS - 75...
  • Page 76 NEVADA - NEVADA ANNIVERSARIO Electrical system 5. Light relay 6. Starter motor relay 7. Clutch switch 8. Right light switch 9. Horn 10.Left light switch 11.GPS wiring 12.Rear stop switch 13.Front stop switch 14.Ignition switch 15.Rear right turn indicator 16.Stop - position bulb 17.Rear light...
  • Page 77 NEVADA - NEVADA ANNIVERSARIO Electrical system 43.Front position 44.High/low beam bulb 45.Front right turn indicator 46.- 47.- 48.- 49.- 50.- Cable colour: Ar orange Az sky blue B blue Bi white G yellow Gr grey M brown N black R red...
  • Page 78 NEVADA - NEVADA ANNIVERSARIO Electrical system To reset Service proceed as follows: • Hold down the key (A). • Turn the ignition key to "ON". • Wait for the Key OFF. The next time the vehicle is started, the value will be reset and the word "MAInt"...
  • Page 79 NEVADA - NEVADA ANNIVERSARIO Electrical system • Take the measurement; The correct value is determined by subtracting the wire resistance of the tester obtained by touching the two pins. Example: • Resistance of stage 1 read on the display = 0.67 Ohm •...
  • Page 80 NEVADA - NEVADA ANNIVERSARIO Electrical system ENSIONE A VUOTO Giri / min 2000 4000 6000 Vm tensione concatenata Valori di riferimento ( V 40 - 45 82 - 87 132 - 138 rms ) Short circuit current • For a correct detection of the short cir-...
  • Page 81 NEVADA - NEVADA ANNIVERSARIO Electrical system Start-up system check pick-up input about 100 A STARTER COMMAND Function Commands engine starting through the injection control unit. Operation / Operating principle The starter button, the brake switches, the No. 6 starter command relay and the injection control unit between PIN 6 and 10 are involved.
  • Page 82 NEVADA - NEVADA ANNIVERSARIO Electrical system • If the battery voltage does not drop (thanks to the absorption of the No. 6 starter command relay excitation coil) the control unit understands that PIN 10 is shorted to battery. • Restore the cabling (if the short is in the cabling) or the relay (if the short is in the relay).
  • Page 83 NEVADA - NEVADA ANNIVERSARIO Electrical system Fuses FUSE DISTRIBUTION A) Stop, daylight running lights, horn (10 A). B) GPS installation, low / high-beam lights, pass- ing (15 A). C) Control unit, engine kill, starter relay, instrument panel, injection load relay (15 A).
  • Page 84 NEVADA - NEVADA ANNIVERSARIO Electrical system Battery Characteristic Battery 12V - 12 Ah Speed sensor Function To indicate the vehicle speed by reading the rear wheel turning speed. Operation / Operating principle Hall effect sensor: a square-wave pulse is gener- ated with voltage between 12V and approximately 0.6 V.
  • Page 85 NEVADA - NEVADA ANNIVERSARIO Electrical system Faulty sensor or cabling, interference on the signal Troubleshooting • Disconnect the sensor connector. • Verify, with the key ON, the voltage between sensor PIN 1-3. • If no voltage is detected, check the continuity of the cabling between sensor PIN 1 and instrument panel connector PIN 13.
  • Page 86 NEVADA - NEVADA ANNIVERSARIO Electrical system 3. Engine speed sensor anti-jamming cable (blue/green cable) PARAMETERS Target engine revs Example value:1100 +/- 100 rpm Parameter valid at idle, setting depends especially on engine temperature: the ECU unit will try to keep the engine running at this revs, acting on the ignition advance.
  • Page 87 NEVADA - NEVADA ANNIVERSARIO Electrical system Place the sensor plus the corresponding spacers; the air gap should be between 0.7 and 0.9 mm. Engine temperature sensor Function indicates the engine temperature to the control unit so as to optimise carburetion and idle control...
  • Page 88 NEVADA - NEVADA ANNIVERSARIO Electrical system • Measure the resistance value of the sensor at different temperatures between PIN 13 and • Disconnect the sensor connector. • Verify continuity of the cabling between the sensor connector and the control unit connector: Control unit PIN 13 - sensor PIN 2 and control unit PIN 15 - sensor PIN 1.
  • Page 89 NEVADA - NEVADA ANNIVERSARIO Electrical system • connector: near the throttle body right side Electrical characteristics: Heater circuit: 12 -14 Ω at 20 °C (68 °F) Pin-out: 1. Sensor signal + (grey/white wire) 2. Sensor signal - (green/white wire) 3. Heater ground (white/yellow) 4.
  • Page 90 NEVADA - NEVADA ANNIVERSARIO Electrical system • Disconnect the sensor connector and the control unit connector. • Check the sensor connector PIN 1 ground insulation. In the absence of insulation restore the cabling. • Check the sensor connector PIN 2 ground insulation. In the absence of insulation restore the cabling.
  • Page 91 NEVADA - NEVADA ANNIVERSARIO Electrical system LEFT LAMBDA Level in electrical circuit diagram:Left lambda probe Location: • sensor: right exhaust pipe • connector: adjacent to the filter box, left side Electrical characteristics: Heater circuit: 12 -14 Ω at 20 °C (68 °F) Pin-out: 1.
  • Page 92 NEVADA - NEVADA ANNIVERSARIO Electrical system • Verify that there is no short to battery positive on sensor connector PIN 2 (corresponding to control unit connector PIN 12); if there is a short, restore the cabling. The circuit is open: •...
  • Page 93 NEVADA - NEVADA ANNIVERSARIO Electrical system • Check the sensor connector PIN 3 ground insulation. In the absence of insulation restore the cabling. • If PIN 3 is insulated from ground and in the absence of other errors (fuel pump, injector, coil), this means that the control unit is most likely faulty.
  • Page 94 NEVADA - NEVADA ANNIVERSARIO Electrical system • Disconnect the injector connector, turn the key to ON and activate the component through the diagnostics instrument. • Verify the absence of voltage at the injector connector PIN 2; if present, restore the cabling, otherwise proceed with the following checks.
  • Page 95 NEVADA - NEVADA ANNIVERSARIO Electrical system • Disconnect the injector connector, turn the key to ON and activate the component through the diagnostics instrument. • Verify the absence of voltage at the injector connector PIN 2; if present, restore the cabling, otherwise proceed with the following checks.
  • Page 96 NEVADA - NEVADA ANNIVERSARIO Electrical system 4. Ground (blue cable) CAUTION BEFORE CARRYING OUT ANY TROUBLESHOOTING, CAREFULLY READ THE GENERAL TROUBLESHOOTING CONCEPTS FOR ELECTRICAL DEVICES AT THE BEGIN- NING OF THE CHECK AND CONTROL SECTION IN THE ELECTRICAL SYSTEM CHAPTER.
  • Page 97 NEVADA - NEVADA ANNIVERSARIO Electrical system • centred under the fuel tank. • connector: on the coils. Electrical characteristics: • Primary winding resistance: 550 kΩ ± • Secondary winding resistance: 3 kΩ ± • Tube resistance 5 kΏ Pin-out: 1. Circuit ground (orange/white cable) 2.
  • Page 98 NEVADA - NEVADA ANNIVERSARIO Electrical system • Disconnect the control unit connector and the coil connector. • Verify the coil connector PIN 1 ground insulation (or control unit connector PIN 1). Restore the cabling if necessary. RIGHT COIL Level in electrical circuit diagram:Right coil and...
  • Page 99 NEVADA - NEVADA ANNIVERSARIO Electrical system • Verify, with the key turned ON, the presence of voltage on the coil connector PIN 1. If no voltage is read, verify the continuity of the cabling between coil and injection relay (No. 33 on the electrical circuit diagram): Coil PIN 1 - relay PIN 3.
  • Page 100 NEVADA - NEVADA ANNIVERSARIO Electrical system • Detach the sensor connector and check the purple cable is ground insulated: if there is continuity to ground, restore the cable harness; if it is ground insulated, replace the switch. It this error persists, use a pressure gauge to check the pressure of the oil in the engine...
  • Page 101 NEVADA - NEVADA ANNIVERSARIO Electrical system • Restore if damaged. • If OK, check continuity. • If there is no continuity, restore the cabling. • If OK, replace the instrument panel if the vehicle performs properly. NEUTRAL Warning light always on Troubleshooting •...
  • Page 102 NEVADA - NEVADA ANNIVERSARIO Electrical system Troubleshooting • Verify that, if a gear is engaged, the stand is up. • If it is up, check continuity of the brown/white cable and control unit PIN 14. • If there is no continuity, restore the cabling.
  • Page 103 NEVADA - NEVADA ANNIVERSARIO Electrical system • Side Stand Down: open circuit (infinite resistance) Pin-out: • Blue green (cable harness side): ground connection • Grey yellow (cable harness side): Volt- age 12V Troubleshooting • The vehicle with clutch pulled, gear engaged and side stand retracted does not start (side stand switch always open): verify continuity of the grey/yellow cable between the sensor and PIN 19 of the control unit.
  • Page 104 NEVADA - NEVADA ANNIVERSARIO Electrical system Pin-out: 1. Voltage 5V (pink cable) 2. Ground (blue cable) Air temperature sensor fault Error cause • An instrument panel temperature sensor failure is signalled when it is detected that the sensor circuit is open or shorted to positive/negative Troubleshooting •...
  • Page 105 NEVADA - NEVADA ANNIVERSARIO Electrical system • In case there is a short circuit to ground connection of PIN 12 of the instrument panel con- nector: • Check the ground insulation of the sensor connector pink cable: • If connected to ground, restore the cabling. If insulated from ground, check correct resistance of the sensor: •...
  • Page 106 NEVADA - NEVADA ANNIVERSARIO Electrical system from ground of the red/yellow cable (cable harness side). If there is continuity with ground connection, restore the cable harness; if it is OK, set the key to KEY OFF and check the control unit connector; if it is OK, replace the Marelli control unit •...
  • Page 107 NEVADA - NEVADA ANNIVERSARIO Electrical system 20.Left coil control - Power output 21.- 22.Sensors supply (ground) - Power output 23.Control unit supply (ground) - Power input 24.Control unit supply (ground) - Power input 25.- 26.Control unit supply (+15) - Power input...
  • Page 108 INDEX OF TOPICS ENG VE NGINE FROM VEHICLE...
  • Page 109 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle RAME pos. Description Type Quantity Torque Notes Screw fixing tank mounting rubber M8x14 25 Nm (18.44 lbf ft) blocks to frame Cradle front fixing screw M10x30 50 Nm (36.88 lbf ft) Screw fastening gearbox to frame M10x55 50 Nm (36.88 lbf ft)
  • Page 110 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle Removing the engine from the vehicle • Remove the spark plug covers • Disconnect the caps from the spark plugs • Remove the timing sensor fixing screws. • Remove the sensor, being careful to recover the gasket.
  • Page 111 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle • Remove the fixing screws of the injec- tors and disconnect them • Disconnect the engine temperature sensor connector • Loosen the clamps securing the sleeve and remove it • Disconnect the oil pressure bulb con-...
  • Page 112 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle • Remove the fixing screw of the engine ground wires • Disconnect the clutch cable from the lever • Disconnect the clutch cable from the disengagement lever • Remove the screws which fix the air fil-...
  • Page 113 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle • Secure the filter box to the frame • Disconnect the neutral sensor connec- tor. • Lift the filter box and slide the cabling out through the support plate • After removing the clamp, disconnect the speed sensor and rear stop •...
  • Page 114 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle • Remove the cradle fixing screws guards • Remove the screws fixing the cradle, making sure to recover the nuts and washers • Remove the central pin by pulling it from the right side of the motorcycle •...
  • Page 115 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle • Remove the screw fixing the right-hand rear right shock absorber and pull it from the pin on the drive shaft • Remove the side pins, taking care to recover the nuts •...
  • Page 116 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle • Insert the central pin from the right side of the motorcycle, place the washer and the nut from the opposite side • Insert the side pins and their retainer nuts • Insert the screws with the relative re-...
  • Page 117 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle • Insert the right rear shock absorber on the pin and secure it • Attach the rear left shock absorber via the appropriate pin with corresponding • Connect the side stand switch connec- •...
  • Page 118 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle • Connect the clutch cable to the trip lev- • Connect the clutch cable to the lever • Install the sleeve, paying attention to the correct positioning of the clamps before tightening them...
  • Page 119 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle • Connect the oil pressure bulb connec- • Attach the engine ground leads • Connect the engine temperature sen- sor connector • Connect and secure the injectors ENG VE - 119...
  • Page 120 NEVADA - NEVADA ANNIVERSARIO Engine from vehicle • Install the timing sensor with its seal • Connect the alternator connector • Connect the spark plug tubes • Install the covers of the spark plugs ENG VE - 120...
  • Page 121 INDEX OF TOPICS NGINE...
  • Page 122 NEVADA - NEVADA ANNIVERSARIO Engine TO CONSULT THE CHAPTER ABOUT THE ENGINE AND ITS COMPONENTS PLEASE REFER TO THE APPROPRIATE MANUAL: "MSS Engine V750 IE My2012" ENG - 122...
  • Page 123 INDEX OF TOPICS P SUPP OWER SUPPLY...
  • Page 124 NEVADA - NEVADA ANNIVERSARIO Power supply Circuit diagram key: 1. Fuel tank 2. Throttle body 3. Fuel filter 4. Fuel delivery pipe 5. Fuel pump unit Injection P SUPP - 124...
  • Page 125 NEVADA - NEVADA ANNIVERSARIO Power supply Diagram key: 1. Control unit position 2. Ignition switch 3. Battery 4. Fuel pump 5. Coils 6. Instrument panel 7. Air temperature sensor 8. Throttle valve position sensor 9. Injectors 10.Crankshaft position sensor 11.Engine temperature sensor 12.Lambda probe...
  • Page 126 NEVADA - NEVADA ANNIVERSARIO Power supply 13.Side stand ECU INFO screen page This screen page shows general data regarding the control unit, for example software type, map- ping, control unit programming date INFO ECU SCREEN PAGE Specification Desc./Quantity Mapping PARAMETERS screen page...
  • Page 127 NEVADA - NEVADA ANNIVERSARIO Power supply Navigator characteristic P.A.D.S. characteristic Description / Value Left lambda probe voltage Lambda probe voltage 1 100 - 900 mV (indicative values) Signal when energized that the control unit receives from the lambda probe: inversely pro-...
  • Page 128 NEVADA - NEVADA ANNIVERSARIO Power supply Navigator characteristic P.A.D.S. characteristic Description / Value Idle motor Stepper Left lambda probe heater Lambda probe heater 1 Right lambda probe heater Lambda probe heater 2 Headlamp relay Headlamp relay Fuel pump relay Fuel pump relay...
  • Page 129 NEVADA - NEVADA ANNIVERSARIO Power supply Navigator P.A.D.S. Navigator Description / Value P.A.D.S Description / Value characteristic characteristic Power-Latch in course / Power-Latch finished / Engine in stop phase Engine control Synchronized on the 4 stroke cycle / Not synchronized on the 4 stroke cy-...
  • Page 130 NEVADA - NEVADA ANNIVERSARIO Power supply ERRORS screen page This screen page shows potential errors detected in the vehicle (ATT) or stored in the control unit (MEM) and it allows to check error clearing (STO). ERRORS DISPLAY Navigator P.A.D.S. Navigator Description / Value P.A.D.S Description / Value...
  • Page 131 NEVADA - NEVADA ANNIVERSARIO Power supply Navigator P.A.D.S. Navigator Description / Value P.A.D.S Description / Value characteristic characteristic Left cylinder in- Injector circuit short circuit to positive/ short circuit to Short circuit to positive / Short circuit to jector cylinder 1...
  • Page 132 NEVADA - NEVADA ANNIVERSARIO Power supply ADJUSTABLE PARAMETERS Navigator characteristic P.A.D.S. characteristic Description / Value Throttle position self-acquisi- TPS reset tion Saved data file download Mem. data download (Down- load + Clearing) Clearing memorized data Mem. data download (Down- load + Clearing)
  • Page 133 INDEX OF TOPICS SUSP USPENSIONS...
  • Page 134 NEVADA - NEVADA ANNIVERSARIO Suspensions Front RONT WHEEL pos. Description Type Quantity Torque Notes Front wheel axle M18x1.5 80 Nm (59.00 lbf ft) Front brake disc fixing screw M8x20 25 Nm (18.44 lbf ft) Loctite 243 Removing the front wheel •...
  • Page 135 NEVADA - NEVADA ANNIVERSARIO Suspensions ANDLEBAR AND ONTROLS Pos. Description Type Quantity Torque Notes Switch fastener screw SWP 5 1.5 Nm (1.11 lb ft) Counterweight fixing screw 10 Nm (7.37 lb ft) Loctite 243 Screw fastening the clutch control U-bolt to M6x25 10 Nm (7.37 lb ft)
  • Page 136 NEVADA - NEVADA ANNIVERSARIO Suspensions pos. Description Type Quantity Torque Notes Screw fixing wheel axle to right fork leg M6x30 10 Nm (7.37 lbf ft) Tighten using a 1-2-1 se- quence Screw fixing stanchions to upper and lower M10x40 50 Nm (36.88 lbf ft)
  • Page 137 NEVADA - NEVADA ANNIVERSARIO Suspensions 15.Spring 16.Pipe 17.Complete cap 18.Screw 19.Base with headstock 20.Ring nut 21.Fork upper plate 22.Washer 23.Nut 24.Rubber ring 25.Spacer 26.Cap 27.Nut 28.Ring 29.Complete right sleeve 30.Lower U-bolt 31.Upper U-bolt 32.Screw 33.Screw 34.O-ring 35.Stem protection 36.Chrome-plated cap 37.Gasket kit...
  • Page 138 NEVADA - NEVADA ANNIVERSARIO Suspensions DURING THE OPERATIONS DESCRIBED BELOW, THE STANCHIONS AND THEIR INTERNAL COMPONENTS SHOULD BE TIGHTENED ON A VICE. MAKE SURE NOT TO DAMAGE THEM BY OVERTIGHTENING; ALWAYS USE ALUMINIUM JAW CAPS. • Remove the front wheel.
  • Page 139 NEVADA - NEVADA ANNIVERSARIO Suspensions • Undo the upper sealing screw. • Undo the lower sealing screw. • Slide off the stem downwards by turning it slightly first in one direction then to the opposite direction. Draining oil To drain out the oil follow these steps.
  • Page 140 NEVADA - NEVADA ANNIVERSARIO Suspensions • Unscrew the upper closing cap. Pay attention to the possible thrust that the spring can cause to the loosened cap. KAIFA FORK PROCEDURE • Be careful not to damage the O-Ring during extraction. •...
  • Page 141 NEVADA - NEVADA ANNIVERSARIO Suspensions • Drain out all the oil inside the stan- chion. NOTE FOR EASY DRAINAGE OF THE OIL INSIDE THE PISTON ROD, PRESS THE STANCHION IN THE WHEEL HOLDER SLEEVE TO PUMP OIL OUT. • Carefully check each part of the stan- chion and make sure that there are no damaged elements.
  • Page 142 NEVADA - NEVADA ANNIVERSARIO Suspensions • Remove the dust scraper using a screwdriver as a lever. CAUTION BE CAREFUL NOT TO DAMAGE THE FORK LEG RIM AND THE DUST SCRAPER. • Slide the dust scraper off and upwards. • Remove the locking ring inside the fork leg using a thin screwdriver.
  • Page 143 NEVADA - NEVADA ANNIVERSARIO Suspensions Checking the components • Check every component removed from the fork leg, specially: the sealing ring and the dust guard as they are ele- ments that guarantee sealing; replace them if some of them are damaged.
  • Page 144 NEVADA - NEVADA ANNIVERSARIO Suspensions • Insert the lower sliding bushing in its seat on the bearing tube. • Reassemble the bearing tube in the wheel holder fork leg. • Insert the bearing tube in the wheel holder and push it until it stops.
  • Page 145 NEVADA - NEVADA ANNIVERSARIO Suspensions • Insert the cap and the well-lubricated sealing ring on the bearing tube. • Use a suitable inserting tool to push the sealing ring in the fork leg until it stops. • Fit the locking ring.
  • Page 146 NEVADA - NEVADA ANNIVERSARIO Suspensions Filling oil • Place the sleeve upright in a vice fitted with protection jaws. • Compress the sleeve in the stanchion. • Pour part of the fork oil into the sleeve. • Wait some minutes until the oil fills all the ducts.
  • Page 147 NEVADA - NEVADA ANNIVERSARIO Suspensions • Place the cap on the bearing tube, tak- ing care not to damage the O-ring. • Then, tighten the cap to the prescribed torque. Installing the fork legs • Insert the stem on the vehicle going through the lower plate and the upper plate.
  • Page 148 NEVADA - NEVADA ANNIVERSARIO Suspensions Steering bearing RONT SUSPENSION TEERING pos. Description Type Quantity Torque Notes Stanchion cap 50 Nm (36.88 lbf ft) Screw fixing wheel axle to right fork leg M6x30 10 Nm (7.37 lbf ft) Tighten using a 1-2-1 se-...
  • Page 149 NEVADA - NEVADA ANNIVERSARIO Suspensions Adjusting play • Remove the key switch cover. • Undo and remove the screws and col- lect the U-bolt, holding the handlebar. • Move the handlebar forward, be care- ful not to turn over the front brake fluid reservoir.
  • Page 150 NEVADA - NEVADA ANNIVERSARIO Suspensions • Remove the upper plate from the front fork. • Adjust the ring nut. • Fit the upper plate on the front fork. • Tighten the central nut. • Working from both sides, tighten the screw locking the upper plate to the front fork.
  • Page 151 NEVADA - NEVADA ANNIVERSARIO Suspensions Rear Shock absorbers EAR SUSPENSION pos. Description Type Quantity Torque Notes Upper screw fastening shock absorber to M6x35 10 Nm (7.37 lbf ft) Loctite 243 frame Lower pin fastening left shock absorber to M10x1.5 35 Nm (25.81 lbf ft)
  • Page 152 NEVADA - NEVADA ANNIVERSARIO Suspensions • Undo and remove the lower screw. SUSP - 152...
  • Page 153 INDEX OF TOPICS CHAS HASSIS...
  • Page 154 NEVADA - NEVADA ANNIVERSARIO Chassis Swinging arm EAR TRANSMISSION SWINGARM pos. Description Type Quantity Torque Notes Swingarm clamp retaining screw M10x45 30 Nm (22.13 lbf ft) Pin fixing the rear calliper holding M16x1 25 Nm (18.44 lbf ft) plate to swingarm Nut fixing gearcase to swingarm 25 Nm (18.44 lbf ft)
  • Page 155 NEVADA - NEVADA ANNIVERSARIO Chassis EAR WHEEL pos. Description Type Quantity Torque Notes Rear wheel axle nut M16x1.5 120 Nm (88.51 lb ft) Rear brake disc fixing screw M8x25 25 Nm (18.44 lb ft) Loctite 243 Removing • Remove the left silencer.
  • Page 156 NEVADA - NEVADA ANNIVERSARIO Chassis • Remove the rear calliper, releasing the brake pipe from the retainers on the swingarm. • Unscrew and remove the fixing screw of the calliper holder. • Remove both rear suspensions. • Unscrew and remove the nut and col- lect the washer.
  • Page 157 NEVADA - NEVADA ANNIVERSARIO Chassis • Loosen the wheel pin locking screw. • Remove the wheel pin and collect the spacer. • Remove the rear wheel. • Unscrew the seal clamp. • Lift the bellows. CHAS - 157...
  • Page 158 NEVADA - NEVADA ANNIVERSARIO Chassis • Unscrew the nuts. • Loosen the pins so that the oscillating swingarm can be removed from the gearbox. • Remove the shimming washer be- tween the swingarm right arm and the gearbox. Checking •...
  • Page 159 NEVADA - NEVADA ANNIVERSARIO Chassis Installing • Insert the swingarm on the gearbox cover. • Tighten thoroughly the pin on the left side until the shimming washer on the right side rests on the bearing fitted on the gearbox cover.
  • Page 160 NEVADA - NEVADA ANNIVERSARIO Chassis • Fit the rear wheel. Bevel gears Removing • Undo the four nuts and collect the washers. • Slide off the gearcase together with the swingarm. • Slide off the sleeve from the pinion. •...
  • Page 161 NEVADA - NEVADA ANNIVERSARIO Chassis • Slide off the gear. Checking Gruppo pignone • Remove the housing of the swingarm . • Slide the complete case of the gear- case. • Lock on the vice the sealing tool (19907100) of the bevel gear pair.
  • Page 162 NEVADA - NEVADA ANNIVERSARIO Chassis • Slide off the spacer. • Slide off the pinion. • Slide off the shim adjustment washer. • Slide off the O-ring. • Slide off the oil seal. • Slide of the tapered bearing from the case.
  • Page 163 NEVADA - NEVADA ANNIVERSARIO Chassis • Slide off the tapered bearing from the case. Controllo • Check that the pinion toothing is not damaged, worn or deformed; otherwise, replace the pair. • Check that both tapered bearings are not damaged, that the rollers are not damaged or worn;...
  • Page 164 NEVADA - NEVADA ANNIVERSARIO Chassis • Fit the external ring of the tapered bearings on the bevel pinion holder case using the suitable punch (19926400). • Fit the adjustment shim washer. • Fit the internal ring of the bearing on the pinion using the suitable punch (19926200).
  • Page 165 NEVADA - NEVADA ANNIVERSARIO Chassis • Fit the complete pinion on the case us- ing the suitable punch (19926100). • Fit the oil seal. • Fit the O-ring. • Fit the spacer. • Insert the grooved shank of the pinion on the tool (19907100) and tighten the nut.
  • Page 166 NEVADA - NEVADA ANNIVERSARIO Chassis • Undo the screws and collect the wash- ers. • Remove the braking disc from the dril- led bolt. • Undo the screws and collect the plates and the wave washers. • Slide off the complete cover.
  • Page 167 NEVADA - NEVADA ANNIVERSARIO Chassis • Undo the screws and collect the corre- sponding safety plates. • Remove the conical crown. • Slide off the drilled bolt from the bear- ing. • Remove the sealing ring. CHAS - 167...
  • Page 168 NEVADA - NEVADA ANNIVERSARIO Chassis • Slide off the bearing from the cover us- ing the suitable punch. • Remove the external ring of the needle bearing from the housing using the suitable extractor (19927500). • Remove the sealing ring and the wash- Controllo •...
  • Page 169 NEVADA - NEVADA ANNIVERSARIO Chassis For coupling, proceed as follows: • Provisionally lock the complete pinion case on the housing with two nuts and appropriate spacers. • Fit the corresponding tool on the crown (19928800). • Insert the tool on the bearing cage in the housing.
  • Page 170 NEVADA - NEVADA ANNIVERSARIO Chassis • Fit the drilled bolt-crown unit cover and their spacers and gaskets on the hous- ing and provisionally tighten the screws. • On the crown holder drilled bolt, fit a "Universal" extractor that with appro- priate central spacers slightly presses the crown towards the brake disc side.
  • Page 171 NEVADA - NEVADA ANNIVERSARIO Chassis • If the contact is like this, the pinion is too near the rotation axis of the crown: detach the pinion by reducing spacer thickness • If the contact is like this, the pinion is...
  • Page 172 NEVADA - NEVADA ANNIVERSARIO Chassis • Fit the sealing ring on the housing us- ing the suitable punch (19926000). • Fit the external ring of the needle bear- ing on the housing using the suitable punch (19926500). • Fit the bearing on the cover using the suitable punch.
  • Page 173 NEVADA - NEVADA ANNIVERSARIO Chassis • Fit the internal ring of the needle bear- ing on the drilled bolt using the suitable punch (19927900). • Insert the sealing ring in the drilled bolt. • Fit the drilled bolt on the cover.
  • Page 174 NEVADA - NEVADA ANNIVERSARIO Chassis • Insert the washer. • Insert the washer. • Fit the O-ring. • Insert the gaskets and the shimming ring on the cover. • Tighten the screws with plates and washers. • Fit the braking disc on the drilled bolt by locking the screws with the washers using a torque wrench.
  • Page 175 NEVADA - NEVADA ANNIVERSARIO Chassis • When refitting the bevel pinion case on the transmission, bear in mind that the oil passage grooves with holes should be fitted vertically (observing the grooves, one should be facing up- wards and the other facing the ground).
  • Page 176 NEVADA - NEVADA ANNIVERSARIO Chassis • Correctly insert the stud bolts of the gearcase in the holes of the swingarm . • Screw the nuts with the washers with- out locking them. Exhaust XHAUST SYSTEM Pos. Description Type Quantity Torque...
  • Page 177 NEVADA - NEVADA ANNIVERSARIO Chassis Pos. Description Type Quantity Torque Notes Exhaust pipe fixing clamp screw to 10 Nm (7.37 lb ft) the compensator Compensator fixing clamp screw to 10 Nm (7.37 lb ft) the silencer Lambda probe on compensator M18x1.5...
  • Page 178 NEVADA - NEVADA ANNIVERSARIO Chassis 15.Right silencer clamp 16.Muffler rubber ring 17.TCEI screw 18.Silencer fixing bushing 19.Nut 20.Elastic plate 21.Lambda probe 22.Spacer 23.Bushing 24.Insulating washer 25.Silencer heat protection 26.U-bolt 27.Flanged TBEI screw Removing the tail pipe The engine and the exhaust system components get very hot and remain in this condition for a certain time interval after the engine has been switched off.
  • Page 179 NEVADA - NEVADA ANNIVERSARIO Chassis Removing the exhaust manifold • Remove the exhaust ring fixing nuts, taking care to recover the washers • Remove the spacers • Remove the ring nuts • Remove the starter motor in order to be able to disconnect the left lambda probe connector...
  • Page 180 NEVADA - NEVADA ANNIVERSARIO Chassis • Disconnect the right Lambda probe connector and slide the cabling from the cable grommet • Loosen the clamps between the joint and the exhaust manifolds • Remove the manifolds Removing the lambda sensor •...
  • Page 181 INDEX OF TOPICS BODYW ODYWORK...
  • Page 182 NEVADA - NEVADA ANNIVERSARIO Bodywork ODYWORK RONT SECTION pos. Description Type Quantity Torque Notes Screw fastening stabiliser plate to fork M8x40 15 Nm (11.06 lbf ft) Loctite 243 Screw fastening mudguard to stabiliser M6x11 10 Nm (7.37 lbf ft) Loctite 243...
  • Page 183 NEVADA - NEVADA ANNIVERSARIO Bodywork • Disconnect the connector. • Operating from both sides, undo the fixing screw, taking care not to drop the headlight assembly. • Working from both sides, disconnect the two connectors. • Remove the horn by undoing the screw.
  • Page 184 NEVADA - NEVADA ANNIVERSARIO Bodywork Taillight assy. • Remove previously the rear mud- guard. • Disconnect the rear headlight assem- bly connector. • Undo and remove the three fixing screws. • Remove the rear headlight. See also Rear mudguard Passenger footrest plate •...
  • Page 185 NEVADA - NEVADA ANNIVERSARIO Bodywork Side body panels • Remove the saddle. • Working on both sides, remove the up- per screw. • Remove the side fairing. Rear mudguard (ANNIVERSARIO) BODYW - 185...
  • Page 186 NEVADA - NEVADA ANNIVERSARIO Bodywork EAR MUDGUARD pos. Description Type Quantity Torque Notes Rear mudguard front and central fixing screw 10 Nm (7.37 lb ft) Rear mudguard side fixing screw M8x30 25 Nm (18.44 lb ft) Screw fixing license plate holder to mudguard 3 Nm (2.21 lb ft)
  • Page 187 NEVADA - NEVADA ANNIVERSARIO Bodywork • Remove the front screws (2) that se- cure the mudguard to the frame, taking care to recover the nuts • Remove the lateral screws (3) that se- cure the mudguard and the passenger handgrips from both sides, taking care to recover the nuts •...
  • Page 188 NEVADA - NEVADA ANNIVERSARIO Bodywork • Undo and remove the two screws placed on the internal side of the mud- guard. • Undo the fixing screw of the rear shock absorber. • Remove the side bar. • Unscrew and remove the two fixing screws of the handgrip.
  • Page 189 NEVADA - NEVADA ANNIVERSARIO Bodywork • Undo the two front fixing screws of the rear mudguard. • Undo and remove the two fixing screws placed under the rear mudguard. • Disconnect the taillight connector. • Remove the rear mudguard. BODYW - 189...
  • Page 190 NEVADA - NEVADA ANNIVERSARIO Bodywork • Disconnect the turn indicators and the license plate light connectors. • Undo and remove the two fixing screws of the wheel housing. • Remove the wheel housing. Splash guard • Remove the lower screws (1) •...
  • Page 191 NEVADA - NEVADA ANNIVERSARIO Bodywork • Remove the splash guard, pulling it to the rear Fuel tank • Unscrew and remove the rear screw. • Partially lift the fuel tank in order to be able to disconnect the fuel hose fitting, avoiding damaging it.
  • Page 192 NEVADA - NEVADA ANNIVERSARIO Bodywork • Disconnect the fuel pipe. • Remove the fuel breather pipe. • Remove the fuel tank by sliding it off and back. BODYW - 192...
  • Page 193 INDEX OF TOPICS PRE DE DELIVERY...
  • Page 194 NEVADA - NEVADA ANNIVERSARIO Pre-delivery Carry out the listed checks before delivering the motorcycle. WARNING HANDLE FUEL WITH CARE. Aesthetic inspection - Paintwork - Fitting of Plastic Parts - Scratches - Dirt Tightening torques inspection - Safety fasteners: front and rear suspension unit...
  • Page 195 NEVADA - NEVADA ANNIVERSARIO Pre-delivery - Through the diagnosis tool, check that the last mapping version is present in the control unit/s and, if required, program the control unit/s again: consult the technical service website to know about available upgrades and details regarding the operation.
  • Page 196 NEVADA - NEVADA ANNIVERSARIO Pre-delivery - Response to throttle control - Stability when accelerating and braking - Front and rear brake efficiency - Front and rear suspension efficiency - Abnormal noise Static test Static check after test drive: - Restarting when warmed up...
  • Page 197 Air filter: 42, 47, 48, 51 Air temperature sensor: 103 Battery: 78, 84 Brake: Bulbs: Clutch: 101 Coil: 96 Connectors: 106 Display: ECU: 106, 126 Electrical system: 12, 57, 59, 194 Engine oil: 40 Engine temperature sensor: 87 Exhaust: 176, 179 Exhaust manifold: 179 Filter box: Fork: 135, 137, 141, 143, 147...
  • Page 198 Oil filter: 42 Oil pressure sensor: 99 Rear wheel: Recommended products: 33 Run/Stop switch: 105 Saddle: Shock absorbers: 151 Side stand: 102 Side stand sensor: 102 Spark plugs: Speed sensor: 84 Stand: 102 Start-up: 81 Tank: 109, 191 Throttle body: 43, 45 Transmission: 12, 39 Tyres: 14 Warning lights:...

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