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DPL-25S
Service manual
Genie DPL-25S Service Manual
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Also See for DPL-25S
:
Operator's manual
(31 pages)
,
Operator's manual
(27 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Introduction
From
Table of Contents
Specifications
Dpl-25S
Dpl-30S
Dpl-35S
Bolt Torque Specification
Scheduled Maintenance Inspections
Maintenance Inspection Report
Scheduled Maintenance Procedures
Inspect the Operator's and Responsibility Manuals
Inspect the Decals and Placards
Inspect for Damage, Loose or Missing Parts
Check for Hydraulic Leaks
Check the Auxiliary Platform Lowering Operation
Check the Platform Manual Lowering Operation
Inspect the Battery and Battery Charger - DC Models
Inspect the Columns for Damage
Check the Sequencing Cables
Check the Interlock System for Proper Operation
Test the Power and Function Controls
Inspect the Lifting Chains and Idler Wheels
Inspect the Breather Cap
Inspect the Electrical Wiring
Inspect All Welds
Check the Lifting Chain Adjustments
Check the Battery - DC Models
Clean and Lubricate the Columns
Test the Lifting Capacity
Test the Power-To-Platform Operation
Adjust the Sequencing Cables
Inspect for Proper Outrigger Length
Inspect and Lubricate the Casters
Inspect the Mast Assemblies for Wear
Lubricate the Lifting Chains
Replace the Hydraulic Oil
Replacing the Auxiliary Platform Lowering Batteries
Troubleshooting Flow Charts
Power Light will Not Turn on - AC Models
Power Light will Not Turn on - DC Models
Interlock Lights will Not Turn on
Machine will Not Lift - AC Models
Machine will Not Lift, but Power Unit will Operate - AC Models
Machine will Not Lift - DC Models
Machine will Not Lift, but Power Unit will Operate - DC Models
Machine will Not Lower - up Function Operates
Platform will Not Hold in up Position
Power Unit will Not Lift Rated Load
Auxiliary Platform Lowering will Not Operate
Electrical Legend
Hydraulic Legend
Electrical Schematic - DPL Super Series DC - All Models
(Before Serial Number DPL07-1499)
(After Serial Number DPL07-1498)
Electrical Schematic - DPL Super Series DC - CE Models
(After Serial Number DPL07-1498)
Electrical Schematic - DPL Super Series AC - All Models
(Before Serial Number DPL07-1499)
(From Serial Number DPL07-1499 to DPL07-1562)
(After Serial Number DPL07-1562)
Electrical Schematic - DPL Super Series AC - CE Models
Electrical Schematic - DPL Super Series AC - CE Models
(After Serial Number DPL07-1562)
Base Assembly
Interlocks
Platform Manual Lowering Cable
How to Check the Resistance of a Valve Coil
Ground Control Box
How to Test the Transformer - AC Models
How to Test the AC Contactor - AC Models
Hydraulic Power Units
Hydraulic Power Unit Components - AC Models
Hydraulic Power Unit Components - DC Models
How to Remove the Hydraulic Power Unit - AC Models
How to Remove the Hydraulic Power Unit - DC Models
How to Remove the Hydraulic Pump
How to Adjust the Pressure Relief Valve
How to Check the Resistance of a Valve Coil
How to Test the Motor Start Solenoid
Mast Assembly
How to Remove a Lift Cylinder
How to Remove a Mast Assembly
How to Adjust the Lifting Chains
How to Adjust the Glide Pads
How to Inspect the Lifting Chains
Platform
How to Remove the Platform
How to Test the Contactors
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See also:
Operator's Manual
Service Manual
DPL-25S
DPL-30S
DPL-35S
Super Series
Serial Number Range
from 1596-101
to 1501-915
from DPL02-916
to DPL16-2311
from DPL16G-2312
to DPL16G-2599
from DPLG-2600
Part No. 40462
Rev A6
September 2016
Table of
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This manual is also suitable for:
Dpl-35s
Dpl-30s
Super series
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