Related Manuals for Genie DPL Super Series
Summary of Contents for Genie DPL Super Series
- Page 1 Operator’s Manual First Edition Fifth Printing with Maintenance Information Part No. 38132...
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Page 2: Table Of Contents
First Edition: Fifth Printing, April 2002 Internet: http://www.genieindustries.com "Genie" and "DPL" are registered trademarks e-mail: techpub@genieind.com of Genie Industries in the USA and many other countries. "Super Series" is a trademark of Genie Industries. This machine complies with ANSI/SIA 92.3-1990. -
Page 3: Safety Rules
- employer’s safety rules and worksite regulations - applicable governmental regulations The first time this machine is set up for use, a breather cap is installed. See Pre-operation Inspection section for breather cap instructions. Part No. 38132 Genie DPL Super Series... - Page 4 The machine is intended to lift 600 lbs 272 kg personnel and tools to an aerial work site. Maximum occupants - ANSI and CSA 750 lbs 340 kg Maximum occupants - CE Outdoor use Indoor use only Genie DPL Super Series Part No. 38132...
- Page 5 Keep the platform floor clear of debris. Do not replace items critical to stability with items of different weight or specification. Use only Genie authorized replacement parts. When moving the machine with a forklift or other...
- Page 6 Do not use the machine as an electrical ground for 200KV to 350KV 6.10 welding. 350KV to 500KV 7.62 DC models: Do not operate the machine with a 500KV to 750KV 10.67 weak or overly discharged battery. 750KV to 1000KV 13.72 Genie DPL Super Series Part No. 38132...
- Page 7 Red—used to indicate the presence of an imminently Be sure all maintenance has been performed hazardous situation which, if not as specified in this manual and the Genie DPL avoided, will result in death or Service Manual . serious injury.
- Page 8 Do not disconnect the charger DC output wires from the battery when the charger is on. The sliding door on the base cover must remain open during the entire charging cycle. Genie DPL Super Series Part No. 38132...
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Page 9: Controls
4 Low battery indicator light for auxiliary lowering 5 DC models: Low battery indicator light 6 Power light 7 Auxiliary platform lowering button 8 Air pressure gauge 9 Control activate button 10 Up/Down switch Part No. 38132 Genie DPL Super Series... -
Page 10: Legend
9 Interlock display 18 Transport tie-down knob 10 AC models: Circuit breaker 19 Manual lowering lever 29 Air supply for machine 11 Platform entry ladder 20 Battery charger plug-in 30 Air line lubricator Genie DPL Super Series Part No. 38132... -
Page 11: Pre-Operation Inspection
A breather cap is supplied and can be found in an envelope taped to the mast. Part No. 38132 Genie DPL Super Series... - Page 12 Air models: Air power unit, air lines, hoses, fittings and cylinders o Manual lowering lever o Platform end guard rail, platform side guard rails and platform entry gate Genie DPL Super Series Part No. 38132...
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Page 13: Maintenance
4 Install the vent caps. below. Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Part No. 38132 Genie DPL Super Series... - Page 14 3 To add oil, remove the oil lubricator canister from the lubricator base and fill with oil. Install Hydraulic oil specifications the canister back onto the lubricator base. Hydraulic oil type Dexron equivalent Oil Specifications Oil Type 10W automotive engine oil Genie DPL Super Series Part No. 38132...
- Page 15 1 Check the air filter/regulator canister for any water accumulation. 2 If water is visible, loosen the drain plug at the bottom of the canister and allow the water to drain out. 3 Tighten the drain plug. Part No. 38132 Genie DPL Super Series...
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Page 16: Function Tests
4 Pull out the red Emergency Stop button at the ground controls. Result: AC & DC Models: The power light should come on. Air models: The pressure gauge should read 80-110 psi / 5.5-7.8 bar. Genie DPL Super Series Part No. 38132... - Page 17 16 Push in the control activate button and rotate latch the platform entry gate and the platform the up/down switch in the direction of intended end guard rail. travel. Result: The up/down function should not operate. Part No. 38132 Genie DPL Super Series...
- Page 18 28 Disconnect the power source from the machine. 29 Push in the control activate button and rotate the up/down switch in the down direction. Result: The platform should lower. 30 Connect the power source to the machine. Genie DPL Super Series Part No. 38132...
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Page 19: Workplace Inspection
It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 38132 Genie DPL Super Series... -
Page 20: Operating Instructions
Be sure the ladder locks in place. 9 Climb the ladder to enter the platform. Close and latch the platform entry gate and the platform end guard rail. Genie DPL Super Series Part No. 38132... - Page 21 After Each Use 1 Select a safe storage location—firm, level surface, weather protected, clear of obstruction and traffic. 2 Remove the key to secure from unauthorized use. 3 DC models: Recharge the battery. Part No. 38132 Genie DPL Super Series...
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Page 22: Battery And Charger Instructions
Use the proper AC input voltage for charging as indicated on the charger. Dry Battery Filling And Use only Genie authorized battery and charger. Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings. -
Page 23: Transport Instructions
6 Carefully winch the machine onto the truck. 7 Secure the machine base and masts to the transport tie-down points transport vehicle. Use chains or straps of ample load capacity. Part No. 38132 Genie DPL Super Series... -
Page 24: Decals
Interlock Display - AC and DC Models 62939 Cosmetic - Genie Logo 40465 Notice - Manual Lowering Lever 62940 Cosmetic - DPL Super Series Logo 40466 Danger - General Safety 65292 Notice - Max Capacity 500 lbs / 227 kg, CE 1 40467... - Page 25 First Edition • Fifth Printing Operator’s Manual DECALS Part No. 38132 Genie DPL Super Series...
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Page 26: Specifications
600 lbs / 272 kg 500 lbs / 227 kg Continuous improvement of our products is a Ambient operating -20°F to 135°F Genie policy. Product specifications are subject temperature -29°C to 57°C to change without notice or obligation. Airborne noise emissions... - Page 27 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China Genie Scandinavia Phone +86 21 53852570 Phone +46 31 3409612 Fax +86 21 53852569...