Genie Z-45/22 Service Manual
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Genie Z-45/22 Service Manual

Genie Z-45/22 Service Manual

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800-610-4101
ActionRental.com
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Z - 45 2 2
®
Service
Manual
Second Edition, First Printing
Part No. 32960

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Summary of Contents for Genie Z-45/22

  • Page 1 800-610-4101 ActionRental.com Technical Publications Z - 45 2 2 ® Service Manual Second Edition, First Printing Part No. 32960...

  • Page 2: Introduction

    Operator's Manual before attempting any Toll Free in U.S.A. 800 536-1800 maintenance or repair procedure. Toll Free in Canada 800 426-8089 This service manual covers the Genie Z-45/22 Fax (206) 883-3475 2WD and 4WD models introduced in 1994. This manual provides detailed scheduled...
  • Page 3 It is secured to the bulkhead near the hydraulic pump. Use the Genie Z-45/22 Service Manual , First Edition, part number 29487, to service machines not covered in this second edition. Do not use this...
  • Page 4 Service Manual - Second Edition 800-610-4101 ActionRental.com This page intentionally left blank. Genie Z-45/22 Part No. 32960...
  • Page 5 ActionRental.com Safety Rules Danger Failure to obey the instructions and safety rules in this manual, and the Genie Z-45/22 Operating Instruction Manual will result in death or serious injury. Many of the hazards identified in the operating instruction manual are also safety hazards when maintenance and repair procedures are performed.
  • Page 6 Be sure to properly dispose of old oil or such as moving parts, free swinging or other fluids. Use an approved container. unsecured components, and lifting or Please be environmentally safe. placing loads. Always wear approved steel-toed shoes. Genie Z-45/22 Part No. 32960...

  • Page 7: Table Of Contents

    Check the Engine Coolant Level - Gasoline/LPG Models ....... 4 - 3 Check for Fuel Leaks ..................4 - 3 Check the Hydraulic Oil Level ................. 4 - 4 Check for Hydraulic Leaks ................4 - 4 Check Tire Pressure ..................4 - 5 Part No. 32960 Genie Z-45/22...
  • Page 8 B-19 Test the Foot Switch ..................4 - 20 B-20 Test the Engine Idle Select ................4 - 20 B-21 Test Fuel Select Operation - Gasoline/LPG Models ........4 - 21 B-22 Test the Turntable Rotation Stop ..............4 - 21 Genie Z-45/22 Part No. 32960...
  • Page 9 Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models ..4 - 41 Check the Toothed Belt - Deutz Diesel Models ..........4 - 41 Replace The Timing Belt - Gasoline/LPG Models ......... 4 - 41 Part No. 32960 Genie Z-45/22...
  • Page 10 Turntable Rotate Right Function Inoperative ..........5 - 44 All Platform Leveling Functions Inoperative ..........5 - 45 Platform Level Up Function Inoperative ............5 - 46 Platform Level Down Function Inoperative ........... 5 - 47 Genie Z-45/22 Part No. 32960...
  • Page 11 Ground Control Box Legend - Diesel Models ............6 - 10 Platform Control Box Legend - Diesel Models ............6 - 11 Hydraulic Symbols Legend ..................6 - 12 2WD Hydraulic Schematic ..................6 - 13 4WD Hydraulic Schematic ..................6 - 14 Part No. 32960 Genie Z-45/22...
  • Page 12 Secondary Boom Lift Cylinders ..............7 - 26 Turntable Covers Turntable Covers ..................7 - 27 Deutz Engine F3L 1011 RPM Adjustment ................... 7 - 28 Flex Plate ...................... 7 - 28 Ford LSG 423 Engine Governor Actuator ..................7 - 29 Genie Z-45/22 Part No. 32960...
  • Page 13 12-1 Rotation Hydraulic Motor ................7 - 46 12-2 Rotation Bearing and Worm Drive ..............7 - 46 2WD Steering Axle Components 13-1 Yoke and Hub ....................7 - 51 13-2 Steering Cylinders ..................7 - 52 Part No. 32960 Genie Z-45/22 iivx...
  • Page 14 18-1 2WD Drive Manifold Components ..............7 - 60 18-2 Valve Adjustments ..................7 - 62 4WD Drive Manifold 19-1 4WD Drive Manifold Components ..............7 - 64 19-2 Valve Adjustments ..................7 - 66 Genie Z-45/22 Part No. 32960...

  • Page 15: Specifications

    Minimum turning circle, 14 ft 4 in 14 ft 9 in outside 4.37m 4.49m Continuous improvement of our products is a Genie policy. Product specifications are subject to change Minimum turning circle, 7 ft 6 ft 8 in without notice.

  • Page 16: Performance Specifications

    7.0 gpm flow regulators 26.5 liters/minute Platform level up 25 seconds Platform level down 15 seconds Multiple function 60 seconds stowed to full raised Multiple function 60 seconds full raised to stowed 2 - 2 Genie Z-45/22 Part No. 32960...
  • Page 17 Secondary down relief 1200 psi valve pressure 83 bar Primary down relief 1200 psi valve pressure 83 bar Primary extend relief 1200 psi valve pressure 83 bar Steer/oscillate 1.5 gpm flow regulator 5.7 liters/minute Part No. 32960 Genie Z-45/22 2 - 3...
  • Page 18 Torque specification for lubricated bolts is 25% less than dry torque specification for bolt size. These bolt torque specifications are for general use only. Specification may vary depending on application of bolt. 2 - 4 Genie Z-45/22 Part No. 32960...

  • Page 19: Ford Lsg 423 Engine Specifications

    10W - 40 or 10W - 50 above 25°F / -4°C 20W - 40 or 20W - 50 Use oils meeting API classification SF (labeled SF/CC or SF/CD) as they offer improved wear protection. Part No. 32960 Genie Z-45/22 2 - 5...
  • Page 20 Water outlet connection 14-21 19-28 bolt / M-8 Cylinder front cover bolt / M-6 8-12 Inner timing belt cover stud / M-8 14-21 19-28 Outer timing belt cover bolt / M-6 8-12 2 - 6 Genie Z-45/22 Part No. 32960...
  • Page 21 Engine oil should have properties of API classification CC/SE, CD/SE, CC/SF or CD/SF grades. V-belt pulley bolts 28 to 34 38 to 46 (M-10 x 16, 8.8) Injection system Injection pump make OMAP Part No. 32960 Genie Z-45/22 2 - 7...
  • Page 22 68 to 82 Crankshaft/central bolt 210° (M-12 x 28, 8.8) Oil pan bolts 15 to 18 20 to 24 (M-8 x 16 Torx, 8.8) Oil drain bolts 37 to 44 50 to 60 2 - 8 Genie Z-45/22 Part No. 32960...

  • Page 23: Scheduled Maintenance Inspections

    Maintenance Inspection Report The maintenance inspection report contains checklists for each type of scheduled inspection. Make copies of the Maintenance Inspection Report to use for each inspection. Store completed forms for three years. Part No. 32960 Genie Z-45/22 3 - 1...
  • Page 24 Test the Tilt Level Sensor A-13 Test the Limit Switches Every 100 hours, perform the following two engine maintenance procedures. A-14 Replace the Engine Oil and Filter - Gasoline/LPG Models A-15 Change the Engine Air Filter 3 - 2 Genie Z-45/22 Part No. 32960...
  • Page 25 Check and Adjust the Engine Idle Mixture - Gasoline/LPG Models B-12 Check and Adjust the Engine RPM B-13 Test the Key Switch B-14 Test the Emergency Stop Buttons B-15 Test the Ground Control Override Part No. 32960 Genie Z-45/22 3 - 3...
  • Page 26 Perform Hydraulic Oil Analysis See D-1, Test or Replace the Hydraulic Oil Every 500 hours, perform the following engine maintenance procedure. B-28 Replace the Engine Oil and filter - Deutz Diesel Models 3 - 4 Genie Z-45/22 Part No. 32960...
  • Page 27 - Gasoline/LPG Models C-13 Check and Adjust the Air/Propane Mixture - Gasoline/LPG Models C-14 Check and Adjust the Ignition Timing - Gasoling/LPG Models C-15 Check the Engine Valve Clearances - Deutz Diesel Models Part No. 32960 Genie Z-45/22 3 - 5...
  • Page 28 Gasoline/LPG Models Clean PCV Hoses and Fittings - Gasoline/LPG Models Check the Fuel Injection Pumps and Injectors - Diesel Models Check the Toothed Belt - Diesel Models Replace the Timing Belt - Ford 3 - 6 Genie Z-45/22 Part No. 32960...

  • Page 29: Maintenance Inspection Report

    D-6 PCV hoses and B-15 Ground control override fittings-gasoline B-16 Oscillate lock-out D-7 Fuel injection - Deutz B-17 Platform leveling D-8 Toothed belt - Deutz B-18 Service horn D-9 Timing belt-Ford B-19 Foot switch Part No. 32960 Genie Z-45/22 3 - 7...

  • Page 30: Part

    Section 3 - Scheduled Maintenance Inspections Service Manual - Second Edition 800-610-4101 ActionRental.com Warm Cold Dealer Tools are New parts engine engine service required required required required suggested This page intentionally left blank. 3 - 8 Genie Z-45/22 Part No. 32960...

  • Page 31: Scheduled Maintenance Procedures

    · machine parked on a flat, level surface · boom in stowed position · turntable rotated with the boom between the non-steering wheels · key switch in the position with the key removed · wheels chocked Part No. 32960 Genie Z-45/22 4 - 1...

  • Page 32: Inspect The Manuals

    · platform entry mid-rail or gate and could result in unsafe operating conditions. · cracks in welds or structural components 1 Refer to the Decals section in the Genie Z45/22 · compartment covers and latches Operator's Manual and use the decal list and illustrations to determine that all decals and placards are in place.

  • Page 33: Check The Engine Oil Level

    60°F / 15.5°C (synthetic) 5W-30 -10°F to 90°F / -23°C to 32°C 10W-40 above -4°F / -34°C 15W-40 Engine oil should have properties of API classification CC/SE, CD/SE, CC/SF or CD/SF grades. Part No. 32960 Genie Z-45/22 4 - 3...

  • Page 34: Check The Hydraulic Oil Level

    · ground area under the machine reservoir. Result: The hydraulic oil level should be within the top 2 inches (5cm) of the sight gauge. 4 - 4 Genie Z-45/22 Part No. 32960...

  • Page 35: Test The Platform And Ground Controls

    1 Turn the key switch to ground control and pull out the ground control Emergency Stop button Result: All machine functions should activate to the on position. and operate smoothly. Part No. 32960 Genie Z-45/22 4 - 5...

  • Page 36: Test The Tilt Level Sensor

    The tilt sensor sounds an alarm in the platform · missing fasteners when the incline of the chassis exceeds 4.5°. · loose wiring Select a level test area. 1 Start the engine from the ground controls. 4 - 6 Genie Z-45/22 Part No. 32960...
  • Page 37 All models 1 foot/ 0.3 meters per second Result: The platform over steer wheels indicator light should be on. Drive movement should stop until the drive enable override switch is activated. Part No. 32960 Genie Z-45/22 4 - 7...

  • Page 38: Replace The Engine Oil And Filter - Gasoline/Lpg Models

    The boom should stop severe burns. moving until the wedges are fully extended. 1 Remove the oil filler cap located on the valve cover. 4 - 8 Genie Z-45/22 Part No. 32960...
  • Page 39 10 Start the engine from the ground controls. Allow the engine to run for 30 seconds, then turn the engine off. 11 Check the oil filter and the oil drain hose for leaks. Part No. 32960 Genie Z-45/22 4 - 9...
  • Page 40 3 Clean the inside of the canister and the gasket with a dry cloth. 4 Insert the new filter and replace the mounting fastener. 5 Replace the end cap on the canister. Air filters - Genie part numbers Ford LSG-423 Engine 27916 Deutz F3L 1011 29553...

  • Page 41: Check The Engine Belt(S)

    Deutz Diesel engine secure from operation. Beware of hot engine Belt deflection - all models inch to inch components. Contact with hot 9 mm to 12 mm engine components may cause severe burns. Part No. 32960 Genie Z-45/22 4 - 11...

  • Page 42: Check The Exhaust System

    Maintaining the exhaust system is essential to connections are tight. good engine performance and service life. Operating the machine with a damaged or leaking exhaust system can cause component damage and unsafe operating conditions. 4 - 12 Genie Z-45/22 Part No. 32960...

  • Page 43: Check The Hydraulic Tank Filter Condition Indicator

    If the display shows red, this · primary boom to platform cable harness indicates that the hydraulic filter is being bypassed and the filter should be replaced. · inside of the platform control box Part No. 32960 Genie Z-45/22 4 - 13...

  • Page 44: Inspect The Tires And Wheels (Including Lug Nut Torque)

    10.5 inches 7 inches Wheel lugs - 4WD 9 @ 5/8-18 Wheel lugs - 2WD Front 8 @ 5/8 -18 8 @ 5/8 -18 Rear 9 @ 5/8 -18 9 @ 5/8 -18 4 - 14 Genie Z-45/22 Part No. 32960...

  • Page 45: Check The Oil Level In The Torque Hubs

    Ford LSG-423 2.3 Litre Industrial may cause the machine to perform poorly and Engine Service Manual (Ford number: 194-216). continued use may cause severe component Genie part number 29586. damage. B-12 1 Drive the machine to rotate the hub until the...
  • Page 46 Result: Low idle should be 1300 rpm. from the governor. Skip to step 3 if the low idle rpm is correct. 4 - 16 Genie Z-45/22 Part No. 32960...

  • Page 47: Test The Key Switch

    Deutz Diesel models: All functions yoke lock nut and recheck the rpm. should stop immediately. The engine will shut off after 2 to 3 Deutz Diesel models seconds. Low idle 1300 rpm High idle 2300 rpm Part No. 32960 Genie Z-45/22 4 - 17...

  • Page 48: Test The Emergency Stop Buttons

    The ground Emergency Stop button will stop all machine operation, even if the key switch is switched to platform control. 4 - 18 Genie Z-45/22 Part No. 32960...

  • Page 49: Test Platform Self-Leveling

    Result: The service horn should sound. turned off, the oscillate lock-out wedges may partially extend. This should not be mistaken for the full lock-out position. Part No. 32960 Genie Z-45/22 4 - 19...

  • Page 50: Test The Foot Switch

    This setting maintains a Deutz Diesel models consistent high idle and is usually selected only when the generator option is being used. Low idle 1300 rpm High idle 2300 rpm 4 - 20 Genie Z-45/22 Part No. 32960...

  • Page 51: Test Fuel Select Operation - Gasoline/Lpg Models

    Result: Platform over non-steer wheel indicator source is switched while the light should turn on. engine is running. Part No. 32960 Genie Z-45/22 4 - 21...

  • Page 52: Test The Drive Brakes

    The brakes must be able to hold the machine on any slope it is able to climb. Specifications: high range, paved surface Stopping distance, 5.5 to 6 feet 1.67 to 1.82 m 4 - 22 Genie Z-45/22 Part No. 32960...

  • Page 53: Test Drive Speed - Stowed Position

    Specifications: stowed position, high range Emergency Stop button to the on position. Result: The flashing beacon should be on and Distance: 20 feet / 6 meters flashing. 2.85 seconds (±0.25 seconds) 2.75 seconds (±0.25 seconds) Part No. 32960 Genie Z-45/22 4 - 23...

  • Page 54: Perform Hydraulic Oil Analysis

    2 Pull the end of the drain hose out from under the engine. 3 Remove the plug from the end of the drain hose and allow all of the oil from the engine to drain into a suitable container. 4 - 24 Genie Z-45/22 Part No. 32960...
  • Page 55 8 Fill the engine with new oil per specifications and replace the oil filler cap. 9 Start the engine from the ground controls. Allow the engine to run for 30 seconds then turn the engine off. Part No. 32960 Genie Z-45/22 4 - 25...

  • Page 56: Check The Primary Boom Wear Pads

    5 Use a forklift to support the chassis inch (78 cm) block between the chassis counterweight, directly below the turntable counterweight and the upper mid-pivot. Carefully bearing. lower the secondary boom onto the block. 4 - 26 Genie Z-45/22 Part No. 32960...

  • Page 57: Check The Free-Wheel Feature

    (5000 lbs / 2268 kg) under the chassis between the rear drive wheels. drive pump lift pump 3 Lift the wheels off the ground and then place free-wheel valve jack stands under the chassis for support. Part No. 32960 Genie Z-45/22 4 - 27...
  • Page 58 Specification upper mid-pivot Multipurpose grease 4x4x31 inch block counterweight Crushing hazard. Keep hands away from the block and all moving parts when lowering the secondary boom. 4 - 28 Genie Z-45/22 Part No. 32960...

  • Page 59: Replace The Torque Hub Oil

    5 Repeat steps 1 through 4 for all the other drive torque hubs. Specifications Capacity 17 fluid ounces 0.5 liters Type SAE 90 multipurpose hypoid gear oil. API classification GL5 Part No. 32960 Genie Z-45/22 4 - 29...

  • Page 60: Replace The Drive Loop Hydraulic Filter

    6 Inspect the filter assembly to ensure that there are no leaks. fuel filter oil filter 3 Apply a thin layer of oil or diesel fuel to the new fuel filter gasket. 4 - 30 Genie Z-45/22 Part No. 32960...

  • Page 61: Replace The Gasoline Fuel Filter

    If a fuel leak is discovered, keep Perform this procedure with the any additional personnel from engine off. entering the area and do not operate the machine. Repair the leak immediately. Part No. 32960 Genie Z-45/22 4 - 31...

  • Page 62: Replace The Pcv Valve - Gasoline/Lpg Models

    Moisture in the distributor cap will cause the engine to run poorly. 6 Inspect the cap and rotor for corrosion, cracks and abrasion. Replace the cap and rotor if they are damaged. 4 - 32 Genie Z-45/22 Part No. 32960...

  • Page 63: Replace The Spark Plugs - Gasoline/Lpg Models

    AWSF-42 0.032 - 0.036 inches 0.81 - 0.91mm Torque specs 5 - 10 foot-pounds 6.8 - 13.6 Nm low idle mixture adjustment screw high idle mixture adjustment screw propane regulator pressure adjustment Part No. 32960 Genie Z-45/22 4 - 33...

  • Page 64: Check And Adjust The Ignition Timing - Gasoline/Lpg Models

    (turtle symbol) and adjust the low idle screw to obtain an air-to-fuel mixture ratio of 13.0:1 to Complete information to perform this procedure 13.2:1. is available in the Deutz FL 1011 Workshop Manual (Deutz Number 02611642). Genie part number 29789. 4 - 34 Genie Z-45/22 Part No. 32960...

  • Page 65: Test Or Replace The Hydraulic Oil

    CLOSED damage will occur. If the tank valves are closed, remove the key from the key switch and tag the machine to inform personnel of the condition. Part No. 32960 Genie Z-45/22 4 - 35...

  • Page 66: Change Or Recondition The Engine Coolant

    Check the hydraulic tank for leaks. Hydraulic system Hydraulic tank capacity 25 gallons 95 liters Hydraulic system 30 gallons capacity (including tank) 114 liters Hydraulic fluid Dexron ll equivalent 4 - 36 Genie Z-45/22 Part No. 32960...
  • Page 67 16 Allow engine to cool and check the fluid level in water) for your climate into the radiator until it is the coolant recovery tank. Add water if needed. full. Ford Engine LSG-423 11.5 quarts Coolant capacity 10.9 liters Part No. 32960 Genie Z-45/22 4 - 37...

  • Page 68: Change The Fuel Lines

    4 - 38 Genie Z-45/22 Part No. 32960...

  • Page 69: Check Engine Valve Clearance - Gasoline/Lpg Models

    Clearance - Gasoline/LPG Models Complete information to perform this procedure is available in the Ford LSG-423 2.3 Liter Industrial Engine Service Manual (Ford number: 194-216). Genie part number 29586. Check the Engine Cylinder Compression - Gasoline/LPG Models Complete information to perform this procedure is available in the Ford LSG-423 2.3 Liter Industrial...
  • Page 70 3 Clean the hoses with a mild cleaning solvent. 4 Dry both hoses and inspect them for cracks and damage. Replace the hoses if they are damaged. pivot plate retaining bolts engine pivot plate 4 - 40 Genie Z-45/22 Part No. 32960...

  • Page 71: Check The Fuel Injection Pumps And Injectors - Deutz Diesel Models

    Injectors - Deutz Diesel Models Complete information to perform this procedure is available in the Deutz FL 1011 Workshop Manual (Deutz number: 0291 1942). Genie part number 29789. Check the Toothed Belt - Deutz Diesel Models Complete information to perform this procedure is available in the Deutz FL 1011 Operation Manual (Deutz number: 0297 4706 EN).
  • Page 72 Section 4 - Scheduled Maintenance Procedures Service Manual - Second Edition 800-610-4101 ActionRental.com This page intentionally left blank. 4 - 42 Genie Z-45/22 Part No. 32960...
  • Page 73 Troubleshooting Flow Charts Before Troubleshooting: Read, understand and obey the safety rules and operating instructions printed in the Genie Z-45/22 Operator’s Manual. Be sure that all necessary tools and test equipment are available and ready for use. Observe and Obey: Read each appropiate flow chart thoroughly.
  • Page 74 When a function will not operate with the same speed or power as a machine in good working condition, refer to the flow chart which most closely describes the problem. 5 - 2 Genie Z-45/22 Part No. 32960...
  • Page 75 8KVGOX UVKT OT MXU[TJ < INKIQ \URZGMK GZ ZKXSOTGR  UT YZGXZ ]OXK ZKXSOTGR  UT YZGXZ RUIQU[Z SUJ[RK RUIQU[Z SUJ[RK MUUJ )UTY[RZ -KTOK < /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ )UTZOT[KJ UT ZNK TK^Z VGMK Part No. 32960 Genie Z-45/22 5 - 3...
  • Page 76 < 8KVRGIK )8 XKRG_ )NKIQ \URZGMK GZ 8KVGOX UVKT OT HRQ ]OXK < OTOZOGZK ZKXSOTGR YZGXZKX IOXI[OZ LXUS )8 ZU YURKTUOJ YZGXZKX YURKTUOJ < )NKIQ XKVGOX UX XKVRGIK YZGXZKX UX YZGXZKX YURKTUOJ 5 - 4 Genie Z-45/22 Part No. 32960...

  • Page 77: Gasoline/Lpg Models

    XKSU\OTM HRQ ]OXK GZ ZNK SGT[GR LUX YZGXZKX YURKTUOJ NURJ ZXU[HRKYNUUZOTM OMTOZOUT YZGXZ Y]OZIN GTJ INKIQ Y_YZKS \URZGMK GZ VUYOZO\K ZKXSOTGR UT OMTOZOUT IUOR RKYY ZNGT < )UTZOT[KJ UT ZNK TK^Z VGMK Part No. 32960 Genie Z-45/22 5 - 5...
  • Page 78 8KVRGIK ZNK YZGXZ RUIQU[Z SUJ[RK 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ )NKIQ MXU[TJ ZU TU MUUJ 8KVGOX UVKT OT MXU[TJ ZKXSOTGR  UT )8 ]OXK ZU )8 MUUJ )UTZOT[KJ UT ZNK TK^Z VGMK 5 - 6 Genie Z-45/22 Part No. 32960...
  • Page 79 )8 ZU  UT )8 < TU MUUJ 8KVGOX UVKT OT MXU[TJ )NKIQ MXU[TJ ZU ZKXSOTGR  UT )8 ]OXK ZU )8 MUUJ /L ]KGQ YVGXQ YZORR K^OYZY IUTZGIZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 7...
  • Page 80 8KVGOX UVKT OT XKJHRQ < \GI[[S Y]OZIN GTJ ]OXK IOXI[OZ LXUS \GI[[S IUTTKIZ ZNK ]OXKY Y]OZIN ZU )8 ZUMKZNKX )NKIQ ZNK \URZGMK GZ ZKXSOTGR  UT )8 < )UTZOT[KJ UT ZNK TK^Z VGMK 5 - 8 Genie Z-45/22 Part No. 32960...
  • Page 81 TU MUUJ 8KVGOX UVKT OT MXU[TJ HUZN S[YNXUUS ZKXSOTGR  UL )8 ]OXK Y]OZINKY V[RRKJ U[Z )XGTQ KTMOTK GTJ INKIQ MUUJ \URZGMK GZ ZKXSOTGR  UT )8 8KVRGIK )8 < )UTZOT[KJ UT ZNK TK^Z VGMK Part No. 32960 Genie Z-45/22 5 - 9...
  • Page 82 GTJ INKIQ LUX L[KR ROTK HRUIQGMK 58 XKVRGIK GTZOJOKYKR \GR\K 58 YKK ,UXJ YKX\OIK SGT[GR LUX -U ZU INGXZ ( ZXU[HRKYNUUZOTM L[KR VGMK    V[SV GTJUX IGXH[XKZUX 58 )UTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 10 Genie Z-45/22 Part No. 32960...
  • Page 83 RUIQU[Z SUJ[RK GTJ -KTOK /TJ[YZXOKY INKIQ \URZGMK GZ 9KX\OIK *KVGXZSKTZ ZKXSOTGR  < < 8KVGOX YNUXZ ZU VU]KX OT XKJ ]OXK IOXI[OZ LXUS :( 8KVRGIK YZGXZ RUIQU[Z SUJ[RK 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 11...

  • Page 84: Engine Cranks Over But Will Not Start - Deutz Diesel Models

    )NKIQ ZNK XKYOYZGTIK UL YZGXZ Y]OZIN GTJ INKIQ ZNK YURKTUOJ \URZGMK GZ VUYOZO\K ZKXSOTGR UT L[KR  UNSY YURKTUOJ 9KK *K[Z` YKX\OIK < SGT[GR LUX ZXU[HRKYNUUZOTM L[KR Y_YZKS )UTZOT[KJ UT ZNK TK^Z VGMK 5 - 12 Genie Z-45/22 Part No. 32960...
  • Page 85 8KVRGIK ZNK YZGXZ RUIQU[Z SUJ[RK 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ )NKIQ MXU[TJ ZU TU MUUJ 8KVGOX UVKT OT MXU[TJ ZKXSOTGR  UT )8 ]OXK ZU )8 MUUJ )UTZOT[KJ UT ZNK TK^Z VGMK Part No. 32960 Genie Z-45/22 5 - 13...
  • Page 86 RUIQU[Z SUJ[RK GTJ -KTOK /TJ[YZXOKY INKIQ \URZGMK GZ 9KX\OIK *KVGXZSKTZ ZKXSOTGR  < < 8KVGOX VUYOZO\K YNUXZ OT XKJ ]OXK IOXI[OZ LXUS :( 8KVRGIK YZGXZ RUIQU[Z SUJ[RK 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 14 Genie Z-45/22 Part No. 32960...

  • Page 87: Engine Will Not Start On Lpg, But Will Start On Gasoline Gasoline/Lpg Models

    \URZGMK GZ ZKXSOTGR  Y]OZIN ZU )8 ZU )8 UT )8 < )NKIQ MXU[TJ ]OXK ZU 8KVGOX UVKT OT MXU[TJ ZKXSOTGR  UT )8 ZU ZKXSOTGR  UT )8 MUUJ )UTZOT[KJ UT ZNK TK^Z VGMK Part No. 32960 Genie Z-45/22 5 - 15...
  • Page 88 OTLOTOZK )NKIQ XKYOYZGTIK UL UNSY 26- YURKTUOJ 8KVRGIK 26- YURKTUOJ  ZU  UNSY 8KIUTTKIZ 26- ZGTQ GTJ YZGXZKX ZNKT YKK 3GOTZKTGTIK YKIZOUT LUX 26- GJP[YZSKTZY 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 16 Genie Z-45/22 Part No. 32960...

  • Page 89: Engine Will Not Start On Gasoline, But Will Start On Lpg Gasoline/Lpg Models

    8KVGOX UVKT OT HR[]NZ INKIQ \URZGMK GZ HR[]NZ < ]OXK IOXI[OZ LXUS )8 ]OXK UT GTZOJOKYKR \GR\K ZKXSOTGR  UT IGXH[XKZUX ZU GTZOJOKYKR \GR\K 58 XKVRGIK )8 < )UTZOT[KJ UT ZNK TK^Z VGMK Part No. 32960 Genie Z-45/22 5 - 17...
  • Page 90  UX OTLOTOZK UNSY )NKIQ XKYOYZGTIK UL 8KVRGIK GTZOJOKYKR GTZOJOKYKR \GR\K \GR\K  ZU  UNSY 8KIUTTKIZ YZGXZKX INKIQ GTZOJOKYKR GTJ L[KR \GR\K LUX JKLKIZY 58 YKK ,UXJ YKX\OIK SGT[GR LUX IGXH[XKZUX ZXU[HRKYNUUZOTM 5 - 18 Genie Z-45/22 Part No. 32960...

  • Page 91: Engine High Idle Inoperative - Gasoline/Lpg Models

    ]OXK IOXI[OZ LXUS )8 )8 ZU )8 < )NKIQ MXU[TJ ]OXK ZU 8KVGOX UVKT OT MXU[TJ ZKXSOTGR  UT )8 ]OXK ZU ZKXSOTGR  UT )8 MUUJ )UTZOT[KJ UT ZNK TK^Z VGMK Part No. 32960 Genie Z-45/22 5 - 19...
  • Page 92 ]OXK IOXI[OZ LXUS < TUZ YZGXZ KTMOTK )NKIQ MU\KXTUX GIZ[GZUX ZU \URZGMK GZ ZKXSOTGR  KRKIZXUTOI MU\KXTUX 58 UT KRKIZXUTOI MU\KXTUX INKIQ GTJUX XKVRGIK MU\KXTUX GIZ[GZUX < )UTZOT[KJ UT ZNK TK^Z VGMK 5 - 20 Genie Z-45/22 Part No. 32960...
  • Page 93 ]OXKY GTJ XKYZGXZ KTMOTK ]OXK IOXI[OZ LXUS OMTOZOUT GTJ INKIQ \URZGMK GZ IUOR ZU KRKIZXUTOI KRKIZXUTOI MU\KXTUX MU\KXTUX ZKXSOTGR  _KRRU] ]OXK  ZU < 9KK 3GOTZKTGTIK YKIZOUT LUX MU\KXTUX GJP[YZSKTZY 58 XKVRGIK KRKIZXUTOI MU\KXTUX Part No. 32960 Genie Z-45/22 5 - 21...

  • Page 94: Engine Low Idle Inoperative - Gasoline/Lpg Models

    LXUS ZKXSOTGR  UT INKIQ GTJUX XKVRGIK KRKIZXUTOI MU\KXTUX GTJ MU\KXTUX GIZ[GZUX 58 XKYZGXZ KTMOTK YKK ,UXJ YKX\OIK SGT[GR LUX IGXH[XKZUX ZXU[HRKYNUUZOTM KTMOTK MUKY ZU RU] OJRK 8KINKIQ KRKIZXUTOI MU\KXTUX GJP[YZSKTZY 58 XKVRGIK KRKIZXUTOI MU\KXTUX 5 - 22 Genie Z-45/22 Part No. 32960...

  • Page 95: Engine High Idle Inoperative - Deutz Diesel Models

    8KVRGIK )8 XKRG_ ZKXSOTGR  UT )8 < )NKIQ \URZGMK GZ OTOZOGZK < 8KVGOX UVKT OT HRQXKJ ZKXSOTGR  UT )8 ]OXK IOXI[OZ LXUS )8 ZU )8 < )UTZOT[KJ UT ZNK TK^Z VGMK Part No. 32960 Genie Z-45/22 5 - 23...
  • Page 96 < YURKTUOJ )NKIQ OL YVKKJ )NKIQ ROTQGMK UX HOTJY YURKTUOJ SU\KY OT GTJ XKVRGIK YURKTUOJ U[Z LXKKR_ SU\KY LXKKR_ 8KVRGIK YVKKJ YURKTUOJ 4UZK XKYOYZGTIK GIXUYY YURKTUOJ ZKXSOTGRY YNU[RJ HK GVVXU^OSGZKR_  UNSY 5 - 24 Genie Z-45/22 Part No. 32960...

  • Page 97: Engine Low Idle Inoperative - Deutz Diesel Models

    U[Z LXKKR_ SU\KY LXKKR_ )NKIQ GJP[YZSKTZ UL ROTQGMK GTJ L[KR OTPKIZOUT Y_YZKS RU] OJRK 9KK 3GOTZKTGTIK YKIZOUT 9KK *K[Z` ]UXQYNUV SGT[GR ZU ZXU[HRKYNUUZ L[KR OTPKIZOUT Y_YZKS 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 25...

  • Page 98: All Functions Inoperative, Engine Starts And Runs

    IUTTKIZKJ .URJ YZGXZ Y]OZIN GTJ IXGTQ KTMOTK U\KX ]NORK UHYKX\OTM YVROTK JXO\K GZ XKGX UL SGOT V[SV YVROTK JUKY TUZ Z[XT +TMOTK ZU V[SV LRK^ VRGZK IU[VROTM OY JKLKIZO\K 9KK 8KVGOX YKIZOUT 5 - 26 Genie Z-45/22 Part No. 32960...

  • Page 99: All Lift And Steer Functions Inoperative, Drive Functions Operational

    )NKIQ ZNK L[TIZOUT 8KVRGIK ZNK XKROKL \GR\K V[SV YKK 8KVGOX 58 SGTOLURJ NGY YKIZOUT OTZKXTGR JKLKIZY IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 8KVRGIK ZNK V[SV Part No. 32960 Genie Z-45/22 5 - 27...

  • Page 100: Ground Controls Inoperative, Platform Controls Operate Normally

    ]OXK GZ MXU[TJ IUTZXURY OTZKXTGR IGS OY IUTZGIZ LUX MXU[TJ IUTZGIZ UT ZNK QK_ GIZO\GZOTM MXU[TJ IUTZXURY Y]OZIN IUTZGIZ < 8KVRGIK QK_ Y]OZIN 8KVGOX UVKT OT XKJ ]OXK IOXI[OZ LXUS QK_ Y]OZIN ZU L[TIZOUT Y]OZINKY 5 - 28 Genie Z-45/22 Part No. 32960...

  • Page 101: Platform Controls Inoperative, Ground Controls Operate Normally

    )NKIQ \URZGMK GZ :6 8KVGOX UVKT OT HRQ ]OXK IOXI[OZ LXUS KSKXMKTI_ YZUV H[ZZUT ZU :6 < 8KVGOX UVKT OT HRQ ]OXK IOXI[OZ LXUS :6 ZU LUUZ Y]OZIN 58 XKVRGIK LUUZ Y]OZIN Part No. 32960 Genie Z-45/22 5 - 29...

  • Page 102: Secondary Boom Up Function Inoperative

    8KVRGIK IUOR ZKXSOTGRY  ZU  UNSY /TZKXINGTMK LRU] XKM[RGZUX \GR\K OZKS ? L[TIZOUT UVKXGZKY 8KVRGIK JKLKIZO\K LRU] ]OZN G ROQK \GR\K XKM[RGZUX \GR\K OZKS > L[TIZOUT OTUVKXGZO\K )UTZOT[KJ UT ZNK TK^Z VGMK 5 - 30 Genie Z-45/22 Part No. 32960...
  • Page 103 58 XKVGOX I_ROTJKX SGTOLURJ GTJ NURJ ZNK 58 I_ROTJKX L[TIZOUT Y]OZIN IU[TZKXHGRGTIK \GR\K RKYY ZNGT  VYO 8KVGOX I_ROTJKX 58 XKVRGIK I_ROTJKX IU[TZKXHGRGTIK \GR\K 58 SGTOLURJ NGY OTZKXTGR JKLKIZ IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 31...

  • Page 104: Secondary Boom Down Function Inoperative

    ZU XKZXGIZ UX ZNK I_ROTJKX NGY OTZKXTGR JKLKIZY *OYIUTTKIZOTM N_JXG[ROI ROTKY UX GJP[YZOTM ZNK )UTZOT[KJ UT ZNK TK^Z I_ROTJKX IU[TZKXHGRGTIK VGMK \GR\K OT ZNOY YOZ[GZOUT IGT HK \KX_ JGTMKXU[Y 6RKGYK IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 32 Genie Z-45/22 Part No. 32960...
  • Page 105 RKYY ZNGT  VYO /TZKXTGR JKLKIZ OT SGTOLURJ 58 UTK UL ZNK VXK\OU[Y ZKYZY OT\UR\OTM ZNK V[SV UX SGTOLURJ IUSVUTKTZY ]GY VUYYOHR_ U\KXRUUQKJ UX JOGMTUYKJ OTIUXXKIZR_ 8KINKIQ GTJUX IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 33...

  • Page 106: Primary Boom Up Function Inoperative

    8KVRGIK IUOR ZKXSOTGRY  ZU  UNSY /TZKXINGTMK LRU] XKM[RGZUX \GR\K OZKS ? L[TIZOUT UVKXGZKY 8KVRGIK JKLKIZO\K LRU] ]OZN G ROQK \GR\K XKM[RGZUX \GR\K OZKS > L[TIZOUT OTUVKXGZO\K )UTZOT[KJ UT ZNK TK^Z VGMK 5 - 34 Genie Z-45/22 Part No. 32960...
  • Page 107 58 XKVGOX I_ROTJKX SGTOLURJ GTJ NURJ ZNK 58 I_ROTJKX L[TIZOUT Y]OZIN IU[TZKXHGRGTIK \GR\K RKYY ZNGT  VYO 8KVGOX I_ROTJKX 58 XKVRGIK I_ROTJKX IU[TZKXHGRGTIK \GR\K 58 SGTOLURJ NGY OTZKXTGR JKLKIZ IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 35...

  • Page 108: Primary Boom Down Function Inoperative

    ZU XKZXGIZ UX ZNK I_ROTJKX NGY OTZKXTGR JKLKIZY *OYIUTTKIZOTM N_JXG[ROI ROTKY UX GJP[YZOTM ZNK )UTZOT[KJ UT ZNK TK^Z I_ROTJKX IU[TZKXHGRGTIK VGMK \GR\K OT ZNOY YOZ[GZOUT IGT HK \KX_ JGTMKXU[Y 6RKGYK IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 36 Genie Z-45/22 Part No. 32960...
  • Page 109 RKYY ZNGT  VYO /TZKXTGR JKLKIZ OT SGTOLURJ 58 UTK UL ZNK VXK\OU[Y ZKYZY OT\UR\OTM ZNK V[SV UX SGTOLURJ IUSVUTKTZY ]GY VUYYOHR_ U\KXRUUQKJ UX JOGMTUYKJ OTIUXXKIZR_ 8KINKIQ GTJUX IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 37...

  • Page 110: Primary Boom Extend Function Inoperative

    U\KXXOJOTM ZNK \GR\K ]ORR XKW[OXK Z]U VKUVRK /L G NKRVKX OY TUZ G\GORGHRK 8KVRGIK ZNK \GR\K OTZKXINGTMK ZNK \GR\K OZKS 9 ]OZN G ROQK \GR\K OZKS 6 L[TIZOUT OTUVKXGZO\K )UTZOT[KJ UT ZNK TK^Z VGMK 5 - 38 Genie Z-45/22 Part No. 32960...
  • Page 111 RKYY ZNGT  VYO /TZKXTGR JKLKIZ OT SGTOLURJ 58 UTK UL ZNK VXK\OU[Y ZKYZY OT\UR\OTM ZNK V[SV UX SGTOLURJ IUSVUTKTZY ]GY VUYYOHR_ U\KXRUUQKJ UX JOGMTUYKJ OTIUXXKIZR_ 8KINKIQ GTJUX IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 39...

  • Page 112: Primary Boom Retract Function Inoperative

    RKYY ZNGT  VYO controls, troubleshoot the ground control 8KVGOX I_ROTJKX toggle switch. See 58 XKVRGIK I_ROTJKX IU[TZKXHGRGTIK \GR\K Repair section. 58 SGTOLURJ NGY OTZKXTGR JKLKIZ IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 40 Genie Z-45/22 Part No. 32960...

  • Page 113: Turntable Rotate Function Inoperative

    U\KXXOJOTM ZNK \GR\K ]ORR XKW[OXK Z]U VKUVRK /L G 8KVRGIK ZNK \GR\K NKRVKX OY TUZ G\GORGHRK OTZKXINGTMK ZNK \GR\K OZKS 6 ]OZN G ROQK \GR\K OZKS 9 L[TIZOUT OTUVKXGZO\K )UTZOT[KJ UT ZNK TK^Z VGMK Part No. 32960 Genie Z-45/22 5 - 41...
  • Page 114 SGTOLURJ GTJ NURJ ZNK 58 INKIQ XUZGZOUT HXGQK L[TIZOUT Y]OZIN 58 INKIQ XUZGZOUT ZUXW[K N[H RKYY ZNGT  VYO 8KVGOX XUZGZOUT SUZUX 58 SGTOLURJ NGY OTZKXTGR JKLKIZ IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 42 Genie Z-45/22 Part No. 32960...

  • Page 115: Turntable Rotate Left Function Inoperative

    :NKT ]OZN VXKYY[XK  MG[MK YZORR GZZGINKJ UVKXGZK ZNK L[TIZOUT 8KVGOX XUZGZOUT SUZUX RKYY ZNGT  VYO 8KVRGIK ZNK JOXKIZOUTGR \GR\K 58 ZNK SGTOLURJ NGY OTZKXTGR JKLKIZY 58 )UTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 43...

  • Page 116: Turntable Rotate Right Function Inoperative

    IGV ZNK VUXZ 9 :NKT ]OZN VXKYY[XK 8KVGOX XUZGZOUT SUZUX MG[MK YZORR GZZGINKJ UVKXGZK ZNK L[TIZOUT RKYY ZNGT  VYO 8KVRGIK ZNK JOXKIZOUTGR )UTY[RZ -KTOK \GR\K 58 ZNK SGTOLURJ /TJ[YZXOKY 9KX\OIK NGY OTZKXTGR JKLKIZY *KVGXZSKTZ 5 - 44 Genie Z-45/22 Part No. 32960...

  • Page 117: All Platform Leveling Functions Inoperative

    GZ G ZOSK )UTZOT[GRR_ SGYZKX I_ROTJKX SUTOZUX ZNK VXKYY[XK MG[MK J[XOTM HUUS [V *U TUZ GRRU] ZNK VXKYY[XK ZU K^IKKJ  VYO  VYO UX SUXK 8KVGOX UX XKVRGIK ZNK YRG\K I_ROTJKX Part No. 32960 Genie Z-45/22 5 - 45...

  • Page 118: Platform Level Up Function Inoperative

    8KVRGIK JKLKIZO\K IU[TZKXHGRGTIK \GR\K 8KVRGIK ZNK JOXKIZOUTGR \GR\K 58 ZNK SGTOLURJ NGY OTZKXTGR JKLKIZY 58 UTK UL ZNK VXK\OU[Y ZKYZY ]GY VUYYOHR_ U\KXRUUQKJ UX JOGMTUYKJ OTIUXXKIZR_ 8KINKIQ GTJUX IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 46 Genie Z-45/22 Part No. 32960...

  • Page 119: Platform Level Down Function Inoperative

    8KVRGIK JKLKIZO\K IU[TZKXHGRGTIK \GR\K 8KVRGIK ZNK JOXKIZOUTGR \GR\K 58 ZNK SGTOLURJ NGY OTZKXTGR JKLKIZY 58 UTK UL ZNK VXK\OU[Y ZKYZY ]GY VUYYOHR_ U\KXRUUQKJ UX JOGMTUYKJ OTIUXXKIZR_ 8KINKIQ GTJUX IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 47...

  • Page 120: Platform Rotate Left Function Inoperative

     VYO /TZKXINGTMK INKIQ \GR\K 8KVRGIK JKLKIZO\K d]RcX^]^_TaPcTb OZKS . ]OZN ROQK \GR\K INKIQ \GR\K OZKS 2 L[TIZOUT OTUVKXGZO\K 8KVRGIK JOXKIZOUTGR \GR\K 58 SGTOLURJ NGY OTZKXTGR JKLKIZY 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 48 Genie Z-45/22 Part No. 32960...

  • Page 121: Platform Rotate Right Function Inoperative

    Repair section. /TZKXINGTMK INKIQ \GR\K 8KVRGIK JKLKIZO\K d]RcX^]^_TaPcTb OZKS / ]OZN ROQK \GR\K INKIQ \GR\K OZKS 2 L[TIZOUT OTUVKXGZO\K 8KVRGIK JOXKIZOUTGR \GR\K 58 SGTOLURJ NGY OTZKXTGR JKLKIZY 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 49...

  • Page 122: Oscillate Function Inoperative

    8KVRGIK )8 XKRG_ UX 8 UT UYIORRGZK \GR\K XKRG_ YUIQKZ 58 XKVGOX YNUXZ OT ]NZ 8 ]OXK IOXI[OZ LXUS )8 ZU < UYIORRGZK \GR\K 8KSU\K SGINOTK LXUS YKX\OIK GTJ VRKGYK IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 50 Genie Z-45/22 Part No. 32960...

  • Page 123: Steer Left Function Inoperative

    8KSU\K HUZN ]OXKY LXUS UNSY YZKKX RKLZ IUOR GTJ INKIQ 8KVRGIK YZKKX RKLZ XKYOYZGTIK GIXUYY IUOR \GR\K IUOR ZKXSOTGRY  ZU  UNSY 8KVRGIK YZKKX \GR\K 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 51...

  • Page 124: Steer Right Function Inoperative

    8KSU\K HUZN ]OXKY LXUS UNSY YZKKX XOMNZ IUOR GTJ 8KVRGIK YZKKX XOMNZ INKIQ XKYOYZGTIK GIXUYY \GR\K IUOR IUOR ZKXSOTGRY  ZU  UNSY 8KVRGIK YZKKX \GR\K 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 52 Genie Z-45/22 Part No. 32960...

  • Page 125: All Drive Functions Inoperative, All Other Functions Operate Normally

    GTJ INKIQ \URZGMK GZ \URZGMK Y[VVR_ NUXYKVU]KX ROSOZKX GRZKXTGZUX UX HGZZKX_ HUGXJ ZKXSOTGR  58 XKVGOX UVKT OT ]NZ ]OXK IOXI[OZ Y[VVR_OTM < ZU ZKXSOTGR  < UX SUXK )UTZOT[KJ UT ZNK TK^Z VGMK Part No. 32960 Genie Z-45/22 5 - 53...
  • Page 126 8KVGOX UVKT OT XKJ ]OXK < GTJ INKIQ \URZGMK GZ IOXI[OZ LXUS NUXYK VU]KX ZKXSOTGR  UT JXO\K ROSOZKX HUGXJ ZU JXO\K IUTZXURRKX IUTZXUR ZKXSOTGR   ZU < )UTZOT[KJ UT ZNK TK^Z VGMK 5 - 54 Genie Z-45/22 Part No. 32960...
  • Page 127 58 XKVGOX UVKT OT ]NZ ZNK Z]U ]OXKY GZ +*) ]OXK IOXI[OZ LXUS :( ZU W[OIQ JOYIUTTKIZ +*) W[OIQ JOYIUTTKIZ  ZU < 8KVRGIK JXO\K V[SV +*) 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 32960 Genie Z-45/22 5 - 55...

  • Page 128: Drive Forward Or Reverse Function Inoperative

    TU OSVXU\KSKTZ T[RR TK[ZXGR 9KK JXO\K V[SV IUTZGIZ 9[TJYZXGTJ 9KXOKY  9[TJYZXGTJ G[ZNUXO`KJ 9KX\OIK 3GT[GR XKVGOX LGIOROZ_ Y_SVZUSY OSVXU\K )NKIQ GRR JXO\K YVKKJY GTJ SUTOZUX LUX XKI[XXOTM Y_SVZUSY 6UYYOHRK IUTZGSOTGZOUT OT N_JXG[ROI Y_YZKS 5 - 56 Genie Z-45/22 Part No. 32960...

  • Page 129: High Range Drive Function Inoperative

    8KVGOX UVKT OT XKJ ]OXK < ]OXK ZKXSOTGR  UT JXO\K IOXI[OZ LXUS JXO\K YVKKJ IUTZXURRKX YKRKIZ Y]OZIN 58 XKVRGIK JXO\K YVKKJ YKRKIZ Y]OZIN SUXK ZNGT < )UTZOT[KJ UT ZNK TK^Z VGMK Part No. 32960 Genie Z-45/22 5 - 57...
  • Page 130 UL ZOSK JKRG_ XKRG_ UL ZOSK JKRG_ XKRG_ < < )NKIQ MXU[TJ ]OXK ZU 8KVGOX UVKT OT MXU[TJ ZOSK JKRG_ XKRG_ ]OXK )UTZOT[KJ UT ZNK TK^Z VGMK MUUJ 8KVRGIK ZOSK JKRG_ XKRG_ 5 - 58 Genie Z-45/22 Part No. 32960...
  • Page 131 8KVRGIK ZXGIZOUT H_VGYY )UTY[RZ -KTOK JXO\K JXO\K GTJ OTZKXINGTMK TK] YN[ZZRK \GR\K OZKS 7 /TJ[YZXOKY 9KX\OIK \GR\K ]OZN SUZUX YZXUQK GTJ INKIQ NOMN JXO\K *KVGXZSKTZ \GR\K OZKS 7 GTJ INKIQ NOMN JXO\K Part No. 32960 Genie Z-45/22 5 - 59...

  • Page 132: Low Range Drive Function Inoperative

    8KVRGIK ZUMMRK Y]OZIN 8KVGOX YKIZOUT )NKIQ JXO\K XKYOYZKXY OT 6UYYOHRK JKLKIZO\K JXO\K VRGZLUXS IUTZXUR HU^ SGTOLURJ UX JXO\K 9KK XKVGOX YKIZOUT SGTOLURJ IUSVUTKTZ 6RKGYK IUTY[RZ -KTOK /TJ[YZXOKY YKX\OIK JKVGXZSKTZ 8KVRGIK JKLKIZO\K XKYOYZKXY 5 - 60 Genie Z-45/22 Part No. 32960...

  • Page 133: Traction Function Inoperative

    Service Manual - Second Edition Section 5 - Troubleshooting Flow Charts 800-610-4101 ActionRental.com Chart 35 Traction 'T_ Z_VK UL ZXGIZOUT VXUHRKS IUTY[RZ -KTOK Function /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Inoperative Be sure all other functions operate normally. Part No. 32960 Genie Z-45/22 5 - 61...

  • Page 134: Machine Will Not Drive At Full Speed

    LUX IUTZOT[OZ_ ZU MXU[TJ ROSOZKX HUGXJ Be sure the free- wheel valve is TU IUTZOT[OZ_ closed on the drive pump. 8KGJP[YZ UX XKVRGIK NUXYKVU]KX ROSOZKX HUGXJ 9KK 8KVGOX YKIZOUT 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 62 Genie Z-45/22 Part No. 32960...

  • Page 135: Machine Drives At Full Speed With Platform Raised Or Extended

    ]OXOTM 58 XKVRGIK HUUS intact and show no ROLZ JXO\K ROSOZ Y]OZIN 58 sign of tampering. XKVRGIK HUUS K^ZKTJ JXO\K ROSOZ Y]OZIN Be sure orange wire (cable1) is properly attached to horsepower limiter. Part No. 32960 Genie Z-45/22 5 - 63...

  • Page 136: Drive Enable System Is Malfunctioning

    KTGHRK ROSOZ Y]OZIN VUYOZOUT ]OZN HUUS U\KX ZNK YZKKX ]NKKRY% =ORR NURJOTM ZNK JXO\K KTGHRK Y]OZIN GRRU] HUUS ZU JXO\K OT YZU]KJ VUYOZOUT U\KX YZKKX ]NKKRY% 8KVGOX UX XKVRGIK JXO\K KTGHRK ZUMMRK Y]OZIN 5 - 64 Genie Z-45/22 Part No. 32960...

  • Page 137: Auxiliary Functions Inoperative

    .URJ ZNK G[^OROGX_ VU]KX Y]OZIN GTJ INKIQ ZNK < \URZGMK GZ VUYOZO\K 8KVRGIK 68 XKRG_ VU]KX IGHRK UT G[^OROGX_ VU]KX [TOZ < )NKIQ G[^OROGX_ VU]KX [TOZ MXU[TJOTM IGHRK 58 XKVGOX UX XKVRGIK KRKIZXOI SUZUX Part No. 32960 Genie Z-45/22 5 - 65...
  • Page 138 Section 5 - Troubleshooting Flow Charts Service Manual - Second Edition 800-610-4101 ActionRental.com This page intentionally left blank. 5 - 66 Genie Z-45/22 Part No. 32960...
  • Page 139 Z45-22 GP (HP,MP) Index 800-610-4101 ActionRental.com...
  • Page 140 Z45-22 GP (HP,MP) Index 800-610-4101 ActionRental.com...
  • Page 141 Z45-22 GP (HP,MP) Index 800-610-4101 ActionRental.com...
  • Page 142 Z45-22 GP (HP,MP) Index 800-610-4101 ActionRental.com...
  • Page 143 Z45-22 GP (HP,MP) Index 800-610-4101 ActionRental.com...
  • Page 144 Z45-22 Diesel (HP,MP) Index 800-610-4101 ActionRental.com...
  • Page 145 Z45-22 Diesel (HP,MP) Index 800-610-4101 ActionRental.com...
  • Page 146 Z45-22 Diesel (HP,MP) Index 800-610-4101 ActionRental.com...
  • Page 147 Z45-22 Diesel (HP,MP) Index 800-610-4101 ActionRental.com...
  • Page 148 Z45-22 Hyd. Index 800-610-4101 ActionRental.com...
  • Page 149 Z45-22 Hyd. Index 800-610-4101 ActionRental.com...
  • Page 150 Z45-22 Hyd. Index 800-610-4101 ActionRental.com...
  • Page 151 Z45-22 Hyd. Index 800-610-4101 ActionRental.com...
  • Page 152 Z45-22 Hyd. Index 800-610-4101 ActionRental.com...
  • Page 153 Z45-22 Hyd. Index 800-610-4101 ActionRental.com...
  • Page 154 Before Repairs Start problem still exists Read, understand and obey the safety rules and operating instructions in the Genie Z-45/22 Operator's Manual . Perform Inspect Return to repair and test service Be sure that all necessary tools and parts are...

  • Page 155: Platform Controls

    Remove all rings, watches and other jewelry. 7 - 2 Genie Z-45/22 Part No. 32960...
  • Page 156 "R" - activates max-out range terminal unused terminal "X" auxiliary terminal "-" - ground terminal "+" - battery, positive terminal "A" - proportional output threshold adjustable trimpot max-out adjustable trimpot Part No. 32960 Genie Z-45/22 7 - 3...
  • Page 157 11 Start a timer and record how long it takes for the secondary boom to lower into the full down position. Adjust the dual range trimpot to achieve a 23 to 27 second cycle time. 7 - 4 Genie Z-45/22 Part No. 32960...
  • Page 158 Adjust the voltage to 6.26V DC. Turn the max-out trimpot adjustment screw clockwise to increase the voltage or counterclockwise to decrease the voltage. Part No. 32960 Genie Z-45/22 7 - 5...

  • Page 159: Horsepower Limiter Board

    (rabbit and foot Electrocution hazard. Contact with switch symbol). hot or live circuits may result in death or serious injury. Remove all rings, watches and other jewelry. 7 - 6 Genie Z-45/22 Part No. 32960...
  • Page 160 30.5 cm per second adjustment to the "C" potentiometer will cause the engine to stall. The "C" potentiometer adjustment is a compromise between engine stability and engine droop. 12 Disconnect the volt meter. Part No. 32960 Genie Z-45/22 7 - 7...

  • Page 161: Foot Switch

    Desired result Test no continuity (infinite Ω) red to black no continuity red to white continuity (zero Ω) black to white 7 - 8 Genie Z-45/22 Part No. 32960...

  • Page 162: Toggle Switches

    3 to 4, 5 & 6 no continuity terminal 4 to 5 continuity terminal 4 to 6 no continuity terminal 5 to 6 no continuity Single pole, double throw (SPDT) Double pole, double throw (DPDT) Part No. 32960 Genie Z-45/22 7 - 9...

  • Page 163: Platform Components

    Do not allow oil to squirt or spray. 4 Remove the rod ends from both the barrel and rod end pins. 5 Use a soft metal drift and drive the pins out. 7 - 10 Genie Z-45/22 Part No. 32960...

  • Page 164: Platform Rotator

    9 Open the bleed valve and allow the slave cylinder to extend using gravity, until the cylinder is fully extended. Close the bleed valve. Part No. 32960 Genie Z-45/22 7 - 11...
  • Page 165 7 Rotate the platform to the right until it is centered. 8 Connect the clear hose to the bottom bleed valve and open the valve. 7 - 12 Genie Z-45/22 Part No. 32960...

  • Page 166: Primary Boom Components

    Always maintain squareness between the primary boom outer and inner tubes. Part No. 32960 Genie Z-45/22 7 - 13...
  • Page 167 Crushing hazard. If the overhead crane is not properly attached, the primary boom may become unbalanced and fall when it is disconnected from the upper mid-pivot. wood block tie-wrap plastic cable track 7 - 14 Genie Z-45/22 Part No. 32960...
  • Page 168 9 Support and slide the extension boom out of the primary boom weldment. Crushing hazard. The extension tube will fall when it is removed from the primary boom if it is not properly supported. Part No. 32960 Genie Z-45/22 7 - 15...

  • Page 169: Primary Boom Lift Cylinder

    Carefully lower the secondary boom onto the block. upper mid-pivot 4x4x31 inch block counterweight Crushing hazard. Keep hands away from the block and all moving parts when lowering the secondary boom. 7 - 16 Genie Z-45/22 Part No. 32960...
  • Page 170 10 to 12 inch rod Crushing hazard. When the barrel-end pivot pin is removed, the primary lift cylinder will swing down if it is not properly supported. Part No. 32960 Genie Z-45/22 7 - 17...

  • Page 171: Extension Cylinder

    4x4x31 inch block counterweight Crushing hazard. Keep hands away from the block and all moving parts when lowering the secondary boom. 7 - 18 Genie Z-45/22 Part No. 32960...

  • Page 172: Platform Leveling Master Cylinder

    Crushing hazard. Keep hands away from the block and all moving parts when lowering the secondary boom. 3 Extend the primary boom 6 inches (15 cm), then raise the primary boom until it is level. Part No. 32960 Genie Z-45/22 7 - 19...
  • Page 173 10 to 12 inch (30cm) rod 16 Carefully lower the platform leveling master pivot pin cylinder down and out of the upper mid-pivot. 10 to 12 inch (30cm) rod 7 - 20 Genie Z-45/22 Part No. 32960...

  • Page 174: Secondary Boom Components

    Follow the disassembly steps to the point required primary boom rest to complete the repair. Then re-assemble the turntable pivot secondary boom by following the disassembly upper mid-pivot rest steps in reverse order. upper mid-pivot Part No. 32960 Genie Z-45/22 7 - 21...
  • Page 175 9 Remove the pin retainers from the two secondary lift cylinder rod-end pivot pins. 10 Place a rod through each rod-end pivot pin and twist to remove the pins. 7 - 22 Genie Z-45/22 Part No. 32960...
  • Page 176 Crushing hazard. The upper machine. mid-pivot will fall if it is not 19 Number each electrical cable and its entry properly supported when the pivot location at the platform control box. pin is removed. Part No. 32960 Genie Z-45/22 7 - 23...
  • Page 177 42 Position the lifting strap from an overhead crane at the center of the number 3 arm. 7 - 24 Genie Z-45/22 Part No. 32960...
  • Page 178 47 Support the compression link by hand, then carefully lift the lower mid-pivot up and over the compression link and off of the machine. Part No. 32960 Genie Z-45/22 7 - 25...

  • Page 179: Secondary Boom Lift Cylinders

    Prior to removing the secondary lift cylinder, mark the location of the hydraulic fitting with a special internal orifice. Be sure to install the fitting into the same location during re-assembly. 7 - 26 Genie Z-45/22 Part No. 32960...

  • Page 180: Turntable Covers

    If a turntable cover must be replaced, be sure that all appropriate safety and instructional decals are applied to the new cover. Some adjustment may be necessary when a new cover is installed. Part No. 32960 Genie Z-45/22 7 - 27...

  • Page 181: Deutz Engine F3L 1011

    34 ft-lbs (46 Nm). 2 Install the coupler onto the pump shaft with the set screw toward the pump. Leave a inch (4.7 mm) gap between the coupler and pump end plate. 7 - 28 Genie Z-45/22 Part No. 32960...

  • Page 182: Ford Lsg 423 Engine

    Rotate the actuator arm until it is at a 110 Tighten the fastener on the actuator arm degree angle to the linkage rod. without releasing the shaft. Part No. 32960 Genie Z-45/22 7 - 29...

  • Page 183: Choke Adjustments

    Ford LSG-423 2.3 Liter Industrial friction and obstruction. Do not let Engine Service Manual (Ford number: 194-216). it rub against the engine, brackets Genie part number 29586. or hoses. If the throttle linkage is improperly adjusted and allowed to reach full...

  • Page 184: Flex Plate

    7 Carefully pull the pump away from the engine and secure it from moving. 8 Remove the flex plate mounting fasteners, then remove the flex plate from the engine. Part No. 32960 Genie Z-45/22 7 - 31...

  • Page 185: Water Temperature And Oil Pressure Switches

    Temperature switch point 230° F (112° light on. Oil pressure switch Torque 8-18 ft-lbs 11-24 Nm Hex size 1-1/16 inch Oil pressure switch point 3-5 psi 0.21-0.34 bar oil pressure switch water temperature switch 7 - 32 Genie Z-45/22 Part No. 32960...

  • Page 186: Vacuum Switch

    (infinite Ω). 2 Apply mild suction to the vacuum port. Result: The switch should close and show full continuity (zero Ω). Component damage hazard. Do not short vacuum switch terminals to ground. Part No. 32960 Genie Z-45/22 7 - 33...

  • Page 187: Ground Controls

    87 to 30 continuity (zero Ω) represent the coil and should not be tested in any other combination. terminal no. 87A terminal no. 85 terminal no. 30 terminal no. 86 terminal no. 87 7 - 34 Genie Z-45/22 Part No. 32960...

  • Page 188: Wago Components

    2 Locate the removal tab on the bottom or top side of the component. 3 Use the provided screwdriver to gently pry up on the tab of the component and remove it. Part No. 32960 Genie Z-45/22 7 - 35...

  • Page 189: Power Relay

    13 to 17Ω 2 large posts no continuity (infinite Ω) Any small post to no continuity (infinite Ω) any large post high amp power contact terminals (large posts) solenoid activate coil terminals (small posts) 7 - 36 Genie Z-45/22 Part No. 32960...

  • Page 190: Hydraulic Pumps

    Remove all rings, watches and other jewelry. 4 Turn the key switch to ground control and pull out the Emergency Stop button to the position. Part No. 32960 Genie Z-45/22 7 - 37...

  • Page 191: Drive Hydraulic Pump

    CLOSED component damage will occur. If the tank valves are closed, remove the key from the key switch and tag the machine to inform personnel of the condition. 7 - 38 Genie Z-45/22 Part No. 32960...
  • Page 192 3 Crank the engine with the starter motor for 15 seconds, wait 15 seconds, then crank the engine an additional 15 seconds or until the pressure reaches 320 psi (22 bar). Part No. 32960 Genie Z-45/22 7 - 39...

  • Page 193: Function Manifold

    Check valve ........H ... Platform rotate left - differential sensing ......11-13 ft-lbs / 15-18 Nm Check valve ........L ... Platform level - differential sensing .. 11-13 ft-lbs / 15-18 Nm 7 - 40 Genie Z-45/22 Part No. 32960...
  • Page 194 Service Manual - Second Edition Section 7 - Repair Procedures 800-610-4101 ActionRental.com FUNCTION MANIFOLD Part No. 32960 Genie Z-45/22 7 - 41...

  • Page 195: Valve Adjustments

    Tip-over hazard. Do not adjust the relief valves higher than Specifications recommended. They are set to prevent a tip-over or damage to lift Relief valve pressure 1200 psi / 83 bar linkage. 7 - 42 Genie Z-45/22 Part No. 32960...
  • Page 196 Specifications direction of intended travel. Valve Resistance Proportional solenoid valve 5Ω 3 pos 4 way directional valve 4.5Ω 7Ω Normally closed poppet valve directional valves proportional valves function manifold Part No. 32960 Genie Z-45/22 7 - 43...

  • Page 197: Fuel And Hydraulic Tanks

    Burn hazard. Contact with hot oil may cause severe burns. 4 Disconnect the hydraulic hoses from the tank. 5 Remove the tank anchor hook from the back of the tank. 7 - 44 Genie Z-45/22 Part No. 32960...

  • Page 198: Fuel Tank

    5 Remove the mounting fasteners from the bottom of the tank. 6 Use an appropriate lifting device to remove the tank from the machine. Clean the fuel tank and inspect for rust and corrosion before it is installed. Part No. 32960 Genie Z-45/22 7 - 45...

  • Page 199: Turntable Rotation Components

    Do not allow the turntable to Crushing hazard. Do not remove rotate until the hydraulic motor is the 4x4x31 inch (78 cm) support installed. block installed during primary boom removal. upper mid-pivot 4x4x31 inch block counterweight 7 - 46 Genie Z-45/22 Part No. 32960...
  • Page 200 7 Close the two hydraulic tank valves located at the main pump. Oscillating axle limit switch limit switch open closed oscillate lock-out wedge Part No. 32960 Genie Z-45/22 7 - 47...
  • Page 201 30 Loosen the counterweight positioning bolt. 31 Remove the fasteners from the counterweight. 32 Carefully lower the counterweight from the machine. 33 Remove the fasteners from the underside of the rotate bearing, then remove the rotate bearing. 7 - 48 Genie Z-45/22 Part No. 32960...
  • Page 202 2 Locate the “red” mark on the outside bearing race. Align the mark with the rotation stop block on the chassis. Specifications - torque First rotation 95 ft-lbs 129 Nm Second rotation 190 ft-lbs 258 Nm Part No. 32960 Genie Z-45/22 7 - 49...
  • Page 203 If it is, remove the turntable and grind the worm drive gear housing until clearance is established. 7 - 50 Genie Z-45/22 Part No. 32960...

  • Page 204: 2Wd Steering Axle Components

    4 Raise the machine and place blocks under the chassis. 5 Remove the lug nuts, then the tire and wheel assembly. 6 Remove the pin retainer attached to the king pin. Part No. 32960 Genie Z-45/22 7 - 51...

  • Page 205: Steering Cylinders

    3 Remove the steering cylinder. Always use a new cotter pin when 10 Install the dust cap, then the tire and wheel re-installing a clevis pin. assembly. Torque the wheel lug nuts to 125 foot-pounds (169Nm). 7 - 52 Genie Z-45/22 Part No. 32960...

  • Page 206: Tie Rod

    Front to front and back to back. 3 Center a jack under the steering axle, then raise the machine. 4 Loosen the jam nut on the adjustable end of the tie rod. Part No. 32960 Genie Z-45/22 7 - 53...

  • Page 207: 4Wd Steering Axle Components

    7 - 54 Genie Z-45/22 Part No. 32960...
  • Page 208 Perform the Tie Rod Toe-in Adjustment. 14-2 Steering Cylinders How to Remove the Steering Cylinder This procedure is the same as the 2WD procedure. See repair procedure 13-2, How to Remove the Steering Cylinder. Part No. 32960 Genie Z-45/22 7 - 55...

  • Page 209: Oscillating Axle Components

    Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. 7 - 56 Genie Z-45/22 Part No. 32960...

  • Page 210: Steer And Oscillate Manifold

    Normally closed poppet valve ... A ... Steering dump ........25-30 ft-lbs / 34-41 Nm 2 position 4 way valve ....... D ... Oscillate ..........10-12 ft-lbs / 14-16 Nm Check valve ........E ... Oscillate check ........35-40 ft-lbs / 47-54 Nm Part No. 32960 Genie Z-45/22 7 - 57...

  • Page 211: Valve Adjustments

    Do not allow oil to squirt or spray. 1 Start the engine and raise the primary boom above the drive limit switch. Do not lift the primary boom above the secondary boom. drive limit switch 7 - 58 Genie Z-45/22 Part No. 32960...

  • Page 212: Non-Steering Axle Components

    3 Slide the drive motor shaft out of the brake and Specifications then remove. On older machines, the drive Lug nut torque 125 ft-lbs 169 Nm motor and brake must be removed together. Part No. 32960 Genie Z-45/22 7 - 59...

  • Page 213: 2Wd Drive Manifold

    SAE No. 6 18 ft-lbs / 24 Nm SAE No. 8 50 ft-lbs / 68 Nm SAE No. 10 55 ft-lbs / 75 Nm SAE No. 12 75 ft-lbs / 102 Nm 7 - 60 Genie Z-45/22 Part No. 32960...
  • Page 214 Service Manual - Second Edition Section 7 - Repair Procedures 800-610-4101 ActionRental.com 2WD DRIVE MANIFOLD Part No. 32960 Genie Z-45/22 7 - 61...

  • Page 215: Valve Adjustments

    6 Restart the engine. Drive the machine in either direction and recheck the valve pressure. 7 Turn the engine off, then remove the pressure gauge. Specifications Relief valve 320 psi / 22 bar 7 - 62 Genie Z-45/22 Part No. 32960...
  • Page 216 Service Manual - Second Edition Section 7 - Repair Procedures 800-610-4101 ActionRental.com 2WD DRIVE MANIFOLD This page intentionally left blank. Part No. 32960 Genie Z-45/22 7 - 63...

  • Page 217: 4Wd Drive Manifold

    Flow regulator valve ....G ....RF flow control in reverse ..10-12 ft-lbs / 14-16 Nm Flow regulator valve ....E ....RF flow control in forward ..10-12 ft-lbs / 14-16 Nm 7 - 64 Genie Z-45/22 Part No. 32960...
  • Page 218 Service Manual - Second Edition Section 7 - Repair Procedures 800-610-4101 ActionRental.com 4WD DRIVE MANIFOLD Part No. 32960 Genie Z-45/22 7 - 65...

  • Page 219: Valve Adjustments

    6 Restart the engine. Drive the machine in either direction and recheck the valve pressure. 7 Turn the engine off, then remove the pressure gauge. Specifications Relief valve 320 psi / 22 bar 7 - 66 Genie Z-45/22 Part No. 32960...

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