Genie TMZ-50/30 Service Manual
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Genie TMZ-50/30 Service Manual

Genie TMZ-50/30 Service Manual

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See also: Operator's Manual
800-610-4101
ActionRental.com
Service Manual
Second Edition
Part No. 65162
Seventh Printing
Rev B
Part No. 43645
June 2005

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Do you have a question about the TMZ-50/30 and is the answer not in the manual?

Questions and answers

steve nordmark
April 5, 2025

whats ansi and ce stand for

0
1 comments:
Mr. Anderson
April 5, 2025

ANSI refers to the American National Standards Institute, and CE indicates compliance with European Conformity standards. In relation to the Genie TMZ-50/30, ANSI models meet U.S. safety and design standards, while CE models meet European regulations.

This answer is automatically generated

0
Tom Smith
June 9, 2025

Why does my TMZ 50/30 turn on and operate sometimes, and sometimes it has no lights on the panel. I work on it and sooner or later it will turn on. Once on it works great, but if I shut down, no guarantees it will turn on again.

0
Jerry Curtis
April 20, 2025

How do you test a motor controller on a GenieTMZ 50/30

0

Related Manuals for Genie TMZ-50/30

Summary of Contents for Genie TMZ-50/30

  • Page 1 800-610-4101 ActionRental.com Service Manual Second Edition Part No. 65162 Seventh Printing Rev B Part No. 43645 June 2005...

  • Page 2: Introduction

    Technical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Genie of errors and send in suggestions for improvement.

  • Page 3: Safety Rules

    You read, understand and obey: - manufacturer’s instructions and safety rules - employer’s safety rules and worksite regulations - applicable governmental regulations You have the appropriate tools, lifting equipment and a suitable workshop. Part No. 65162 TMZ-50/30...

  • Page 4: June 2005

    These components or maintenance information. may fail if they are used a second time. Be sure to properly dispose of old oil or other fluids. Use an approved container. Please be environmentally safe . TMZ-50/30 Part No. 65162...

  • Page 5: Table Of Contents

    Perform Function Tests ..............3 - 6 Perform Engine Maintenance (if equipped) .......... 3 - 7 Perform Hitch Maintenance - ANSI Models ......... 3 - 7 Perform Axle Maintenance - ANSI Models .......... 3 - 8 Part No. 65162 TMZ-50/30...
  • Page 6 B-12 Inspect the Hydraulic Tank Cap Venting System ......3 - 21 B-13 Perform Axle Maintenance - ANSI Models ........3 - 22 B-14 Perform Hydraulic Oil Analysis ............3 - 22 B-15 Check and Adjust the Engine RPM ........... 3 - 23 TMZ-50/30 Part No. 65162...
  • Page 7 Membrane Overlay ................4 - 3 Platform Components Platform ....................4 - 5 Platform Rotator (if equipped) ............. 4 - 5 Jib Boom Components Jib Boom .................... 4 - 8 Jib Boom Lift Cylinder ..............4 - 10 Part No. 65162 TMZ-50/30...
  • Page 8 Hydraulic Power Unit - DC Models ............ 4 - 41 Manifolds Pump Manifold Components - Models with Drive (option) (before serial number T5000-91) ............4 - 42 Pump Manifold Components - Models with Drive (option) (after serial number T5000-90) ............4 - 44 viii TMZ-50/30 Part No. 65162...
  • Page 9 13-1 Outrigger Components ..............4 - 71 13-2 Outrigger Cylinder ................4 - 72 Drive Components (option) 14-1 Drive Motor ..................4 - 73 14-2 Drive Control Box Circuit Board ............4 - 75 14-3 Membrane Overlay ................4 - 75 Part No. 65162 TMZ-50/30...
  • Page 10 Gasoline Models (after serial number TMZ5003-228) ........6 - 20 Electrical Schematic - Gasoline Bi-Fuel Models (before serial number T5000-91) ......6 - 22 Electrical Schematic - Gasoline Bi-Fuel Models (from serial number T5000-91 to T5002-24) ..6 - 24 TMZ-50/30 Part No. 65162...
  • Page 11 DC Models with Drive Option (before serial number T5000-91) ....6 - 48 Hydraulic Schematic - DC Models with Drive Option (after serial number T5000-90) ...... 6 - 50 Hydraulic Schematic - DC Models without Drive (before serial number T5000-91) ......6 - 52 Part No. 65162 TMZ-50/30...
  • Page 12 Bi-Fuel Models with Drive Option (after serial number T5000-90) ....6 - 66 Hydraulic Schematic - Bi-Fuel Models without Drive (before serial number T5000-91) ....6 - 68 Hydraulic Schematic - Bi-Fuel Models without Drive (after serial number T5000-90) ...... 6 - 70 TMZ-50/30 Part No. 65162...

  • Page 13: Specifications

    ANSI and CSA models 200 lbs 91 kg CE models 227 kg Continuous improvement of our products is a Genie policy. Product specifications are For operational specifications, refer to the subject to change without notice. Operators Manual. Part No. 65162 TMZ-50/30...

  • Page 14: Performance Specifications

    15 to 20 seconds mixable with Shell Donax TG (Dexron III) oils. Primary boom extend 15 to 20 seconds Genie specifications require hydraulic oils which are designed to give maximum protection to hydraulic Primary boom retract 15 to 20 seconds...
  • Page 15 Flow rate @ 2500 psi / 172 bar 0.6 gpm 2.27 L/min Relief valve pressure 3700 psi 255 bar Auxiliary pump (DC-powered models) Type: single section hand pump Displacement per stroke 0.6 cu in 9.8 cc Part No. 65162 TMZ-50/30 2 - 3...

  • Page 16: Manifold Component Specifications

    10V DC with manual over ride (schematic items GF, GG, GH and GO) Solenoid valve, 3 position 4 way 26 to 28Ω 20V DC with manual over ride (schematic items HG, HH, HI and HP) 2 - 4 TMZ-50/30 Part No. 65162...

  • Page 17: Machine Torque Specifications

    Section 2 • Specifications 800-610-4101 ActionRental.com REV B SPECIFICATIONS Machine Torque Specifications Turntable rotate motor M12 bolts, dry 60 ft-lbs 81 Nm Turntable rotate bearing all bolts, lubricated (refer to Maintenance Procedure D-2) Part No. 65162 TMZ-50/30 2 - 5...

  • Page 18: Honda Gx340K1 Engine

    Temperature below 30°F / 0°C 5W-30 -5°F to 85°F / -20°C to 29°C 10W-30 Temperature above 50°F / 10°C Use oils meeting API classification SG, SF as they offer improved wear protection. Units ship with 10W-40 SG. 2 - 6 TMZ-50/30 Part No. 65162...

  • Page 19: Hatz 1B30 Engine

    -10°F to 90°F / -23°C to 32°C 10W-40 Temperature above -4°F / -34°C 15W-40 Engine oil should have properties of API classification CD, CE, CF or CG grades. Units ship with 10W-40 SG/CC. Part No. 65162 TMZ-50/30 2 - 7...

  • Page 20: Hydraulic Hose And Fitting Torque Specifications

    Your machine is equipped with Parker Seal-Lok ® 1 Replace the O-ring. The O-ring must be fittings and hose ends. Genie specifications require replaced anytime the seal has been broken. that fittings and hose ends be torqued to The O-ring cannot be re-used if the fitting or...
  • Page 21 37.8 37.2 50.5 39.9 54.1 53.2 72.2 46.7 63.3 62.3 84.4 18.9 25.6 25.1 34.1 48.6 64.9 69.7 94.5 92.2 30.1 40.8 54.3 77.4 46.9 63.6 62.5 84.8 64.5 87.5 86.2 1055 1233 Part No. 65162 TMZ-50/30 2 - 9...

  • Page 22: Tmz-50/30 Part

    Section 2 • Specifications May 2005 800-610-4101 ActionRental.com This page intentionally left blank. 2 - 10 TMZ-50/30 Part No. 65162...
  • Page 23 Indicates that an incorrect result has occurred position at both ground and platform controls after performing a series of steps. · Wheels chocked and parking brake applied · All external AC power supply disconnected from the machine Part No. 65162 TMZ-50/30 3 - 1...

  • Page 24: Pre-Delivery Preparation Report

    Maintenance Inspection Report The maintenance inspection report contains checklists for each type of scheduled inspection. Make copies of the Maintenance Inspection Report to use for each inspection. Store completed forms for three years. 3 - 2 TMZ-50/30 Part No. 65162...
  • Page 25 The Maltings, Wharf Road PO Box 97030 Grantham, Lincolnshire Redmond, WA 98073-9730 NG31- 6BH England (425) 881-1800 (44) 1476-584333 Part No. 65162 TMZ-50/30 3 - 3 Copyright © 2002 by Genie Industries. Genie® is a registered trademark of Genie Industries. Rev B...
  • Page 26 Section 3 • Scheduled Maintenance Procedures June 2005 800-610-4101 ActionRental.com This page intentionally left blank. 3 - 4 TMZ-50/30 Part No. 65162...

  • Page 27: Maintenance Inspection Report

    After repair, E-2 Engine maintenance - place a check in the “R” box. Honda models Legend (if equipped) Y = yes, acceptable N = no, remove from service R = repaired Comments Part No. 65162 TMZ-50/30 3 - 5...

  • Page 28: Checklist A Procedures

    Complete information to perform this procedure is Refer to the Operator's Manual on your machine. available in the appropriate operator's manual. Refer to the Operator's Manual on your machine. 3 - 6 TMZ-50/30 Part No. 65162...

  • Page 29: Perform Engine Maintenance (If Equipped)

    Hatz 1B30 Engine Instruction Book Demco Model 91 Owner/Operator Manual (Hatz part number 433 0802 01) OR the Genie part number 84592 Honda GX340 Engine Owner Manual (Honda part number 31ZH9603). Hatz 1B30 Instruction Book...

  • Page 30: Perform Axle Maintenance - Ansi Models

    Knott Axle Operation Maintenance Service Manual Service Manual (Knott part number P005). (Dexter part number LIT-001-00). Knott Axle Service Manual Genie part number 84443 Dexter Axle Operation Maintenance Service Manual Genie part number 84376...

  • Page 31: Perform Axle Maintenance - Ce Models

    Service Manual (Knott part number P005). Required maintenance procedures and additional engine information is available in the Honda GX340 Engine Owner Manual Knott Axle Service Manual (Honda part number 31ZH9603). Genie part number 84443 Honda GX340 Owner's Manual Genie part number 97361 Part No. 65162...

  • Page 32: Perform Axle Maintenance - Ce Models

    Knott Axle (Dexter part number LIT-001-00). Service Manual (Knott part number P005). Dexter Axle Operation Maintenance Service Manual Knott Axle Service Manual Genie part number 84376 Genie part number 84443 3 - 10 TMZ-50/30...

  • Page 33: Perform 30 Day Service

    Required maintenance procedures and additional · D-4 Replace the Hydraulic Tank engine information is available in the Honda Return Filter GX340 Engine Owner Manual (Honda part number 31ZH9603). Honda GX340 Owner's Manual Genie part number 97361 Part No. 65162 TMZ-50/30 3 - 11...

  • Page 34: Grease The Turntable Rotation Bearing And Rotate Gear

    A-14 Grease the Turntable Rotation Perform Engine Maintenance - Bearing and Rotate Gear Honda Models (if equipped) Genie specifications require that Engine specifications require this procedure be performed every that this procedure be performed 100 hours of operation. every 100 hours or semi-annually, whichever comes first.

  • Page 35: Checklist B Procedures

    24 hours before performing this procedure to allow the battery cells to equalize. 1 Put on protective clothing and eye wear. 2 Be sure that the battery cable connections are free of corrosion. Part No. 65162 TMZ-50/30 3 - 13...

  • Page 36: Inspect The Electrical Wiring

    2 Inspect for a liberal coating of dielectric grease in the following locations: · Between the ground and platform controls · Between the ground and drive controls (if equipped) · All harness connectors · Level sensor 3 - 14 TMZ-50/30 Part No. 65162...

  • Page 37: Test The Emergency Stop

    Result: The engine (if equipped) should turn off. No machine functions should operate. Result: The drive functions should not operate. 8 Turn the key switch to the off position. Result: No function should operate. Part No. 65162 TMZ-50/30 3 - 15...

  • Page 38: Test The Auxiliary Lowering

    11 Release the knob. 12 Locate the jib boom valve on the function Extension Boom manifold. Push and rotate to Push and rotate to reset retract primary boom primary boom retract function 3 - 16 TMZ-50/30 Part No. 65162...
  • Page 39 12 inches / 30 cm. Extend the primary boom approximately 12 inches / 30 cm. 3 Turn the engine off. Push in the red Emergency Stop button to the off position at the ground controls. Part No. 65162 TMZ-50/30 3 - 17...

  • Page 40: Inspect The Tires And Wheels (Including Lug Nut Or Lug Bolt Torque)

    2 Check each wheel for damage, bends and cracked welds. 3 Check each lug nut or lug bolt for proper torque. Refer to Section 2, Specifications. 4 Check the air pressure of each tire. Refer to Section 2, Specifications. 3 - 18 TMZ-50/30 Part No. 65162...

  • Page 41: Inspect The Parking Brake

    If there is movement in the brake drive. cables, adjust the parking brake. See Repair procedure 12-2 , How to Adjust the Parking Brake. 3 Visually inspect the parking brake cables and components for damage. Part No. 65162 TMZ-50/30 3 - 19...

  • Page 42: Test The Horn

    5 Push down the horn button at the ground controls. Result: The horn should sound. 6 Push down the horn button at the platform and drive controls. Result: The horn should not sound. 3 - 20 TMZ-50/30 Part No. 65162...

  • Page 43: Test The Platform Rotation (If Equipped)

    Maintaining the platform rotator (if equipped) in good condition is essential for safe machine operation and good machine performance. The Genie requires that this procedure platform rotator is operated by manually turning the be performed quarterly or every hand crank in either a clockwise or 250 hours, whichever comes first.

  • Page 44: Perform Axle Maintenance - Ansi Models

    (Dexter part number LIT-001-00). the oil quarterly. Replace the oil when it fails the test. See E-1, Test or Replace the Hydraulic Oil. Dexter Axle Operation Maintenance Service Manual Genie part number 84376 3 - 22 TMZ-50/30 Part No. 65162...

  • Page 45: Check And Adjust The Engine Rpm

    Refer to Section 2, Specifications. Skip to step 5 if the low idle rpm is correct. Hatz 1B30 engine high rpm solenoid high idle adjustment nut low idle adjustment screw low idle lock nut (not shown) Part No. 65162 TMZ-50/30 3 - 23...
  • Page 46 Hatz models: Loosen the lock nut on the solenoid. Turn the high idle adjustment nut counterclockwise to increase the rpm or clockwise to decrease the rpm. Tighten the lock nut and repeat this procedure beginning with step 5. 3 - 24 TMZ-50/30 Part No. 65162...

  • Page 47: B Checklist C Procedure

    (Dexter part number LIT-001-00). more often. Dexter Axle Operation Maintenance Service Manual 1 Remove and discard the hydraulic tank breather Genie part number 84376 cap. 2 Install a new cap onto the tank. Perform Hitch Maintenance -...

  • Page 48: Checklist D Procedures

    1 Extend the boom until the wear pads are accessible. 2 Measure the thickness of the top, side and bottom wear pads. If the wear pad is within specification, shim as necessary to obtain zero clearance and zero drag. 3 - 26 TMZ-50/30 Part No. 65162...

  • Page 49: Check The Turntable Rotation Bearing Bolts

    All remaining bolts, lubricated 105 ft-lbs 142 Nm Turntable-to-bearing bolt torque specification All bolts, lubricated 135 ft-lbs Tongue 183 Nm Tongue Bearing-to-chassis bolt torque sequence Turntable-to-bearing bolt torque sequence Part No. 65162 TMZ-50/30 3 - 27...

  • Page 50: Inspect For Turntable Bearing Wear

    5 At the dial indicator, adjust it to "zero" the 11 Lower the primary and secondary booms to the indicator. stowed position and turn the machine off. 12 Remove the dial indicator from the machine. 3 - 28 TMZ-50/30 Part No. 65162...

  • Page 51: Replace The Hydraulic Tank Return Filter

    Do not allow oil to squirt or spray. 2 Apply a thin layer of fresh oil onto the gasket of the new oil filter. 3 Install the filter and tighten it securely by hand. Part No. 65162 TMZ-50/30 3 - 29...

  • Page 52: Perform Axle Maintenance - Ansi Models

    Dexter Axle Operation Maintenance Service Manual Required maintenance procedures and additional Genie part number 84376 engine information is available in the Hatz 1B30 Engine Instruction Book (Hatz part number 433 0802 01).

  • Page 53: Checklist E Procedures

    56 in-lbs 1 Disconnect the battery pack from the machine. 6.3 Nm Electrocution hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry. Part No. 65162 TMZ-50/30 3 - 31...

  • Page 54: Perform Engine Maintenance - Honda Models (If Equipped)

    Do not overfill. Refer to Section 2, Specifications. Honda GX340 Owner's Manual 16 Activate the pump to fill the hydraulic system Genie part number 97361 with oil and bleed the system of air. Component damage hazard. The pump can be damaged if operated without oil.

  • Page 55: Repair Procedures

    Read, understand and obey the safety rules avoided, will result in death or and operating instructions in the Genie serious injury. TMZ-50/30 Operator's Manual. Orange—used to indicate the Be sure that all necessary tools and parts are presence of a potentially available and ready for use.

  • Page 56: Platform Controls

    2 Remove the controls from the machine. Open For further information or assistance, consult the the clamp on the back of the controls and slide Genie Industries Service Department. the controls up and off of the platform. Place the control box on a work bench.

  • Page 57: Membrane Overlay

    BN33 ROTATE LEFT BN74 BOOM RETRACT BN73 BOOM EXTEND BN76 PLATFORM LEVEL DOWN BN75 PLATFORM LEVEL UP BN77 ENGINE START HORN BN12 FUNCTION ENABLE HIGH BN26 FUNCTION ENABLE MEDIUM BN13 FUNCTION ENABLE LOW Part No. 65162 TMZ-50/30 4 - 3...
  • Page 58 Repositioning the touch pad is possible if the touch pad is lightly adhered to the lid. Do not apply any pressure to the touch pad. 4 - 4 TMZ-50/30 Part No. 65162...

  • Page 59: Platform Components

    4 Lift the platform rotator off the platform mount. the platform mount. Crushing hazard. The platform may become unbalanced and fall if not properly supported when the toggle pin is removed. 4 Lift and remove the platform from the mount. Part No. 65162 TMZ-50/30 4 - 5...
  • Page 60 If parts are worn, heavily 7 Thoroughly grease the entire mechanical rusted or corroded, replace them. platform rotator assembly. 8 Operate the platform rotator and check for smooth operation. 4 - 6 TMZ-50/30 Part No. 65162...
  • Page 61 Install and securely tighten the fasteners. Do control box mount not over tighten. gearbox top cover rotate gear assembly gearbox case pinion rotate handle shaft rotate handle shaft cover seal platform pivot shaft platform pivot Part No. 65162 TMZ-50/30 4 - 7...

  • Page 62: Jib Boom

    Remove all rings, watches and other jewelry. 8 Tag and disconnect the wires from the AC outlet box. 4 - 8 TMZ-50/30 Part No. 65162...
  • Page 63 Crushing hazard. The platform removing the cylinder. mount could become unbalanced and fall if not properly supported when the pivot pin is removed. Part No. 65162 TMZ-50/30 4 - 9...

  • Page 64: Jib Boom Lift Cylinder

    4 - 10 TMZ-50/30 Part No. 65162...
  • Page 65 Component damage hazard. The solenoid valve can be damaged. Use caution when removing the cylinder from the machine. Part No. 65162 TMZ-50/30 4 - 11...

  • Page 66: Primary Boom Components

    4 - 12 TMZ-50/30 Part No. 65162...

  • Page 67: Cable Track

    5 Release the wire harnesses which are secured to the platform mount and the jib boom. Component damage hazard. Cables and hoses can be damaged if they are kinked or pinched. Part No. 65162 TMZ-50/30 4 - 13...
  • Page 68 9 Securely lock the hinge bar for each link. overhead crane when removed from the machine. 10 Operate the boom extend/retract function through a full cycle to ensure smooth operation of the new section of cable track. 4 - 14 TMZ-50/30 Part No. 65162...

  • Page 69: Primary Boom

    Cables and hoses can be damaged if they are kinked or pinched. For ease of assembly, pay close attention to how the cables are routed when pulling the cables to the mid pivot. Part No. 65162 TMZ-50/30 4 - 15...
  • Page 70 8 Using a soft metal drift, remove the primary lift cylinder rod end pivot pin. Crushing hazard. The cylinder will fall if not properly supported when the pivot pin is removed. 9 Lower the cylinder onto the secondary boom. 4 - 16 TMZ-50/30 Part No. 65162...

  • Page 71: Boom Extension

    11 Remove the boom extension from the primary or spray. boom. Set it on a suitable structure capable of supporting it. Crushing hazard. The boom extension could become unbalanced and fall if not properly supported when removed from the machine. Part No. 65162 TMZ-50/30 4 - 17...
  • Page 72 Crushing hazard. The cylinder will connections very slowly to allow fall if not properly supported when the oil pressure to dissipate the pivot pin is removed. gradually. Do not allow oil to squirt or spray. 4 - 18 TMZ-50/30 Part No. 65162...

  • Page 73: Primary Boom Lift Cylinder

    Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 65162 TMZ-50/30 4 - 19...

  • Page 74: Boom Extension Cylinder

    Refer to Section 2, Hydraulic Hose and Fitting Torque Specifications. 1 Disassemble the boom extension. See 4-3, How to Disassemble the Boom Extension. 4 - 20 TMZ-50/30 Part No. 65162...

  • Page 75: Platform Leveling Cylinders

    Loosen hydraulic when removed from the machine. connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 65162 TMZ-50/30 4 - 21...
  • Page 76 It is part of the closed loop hydraulic circuit that keeps the platform level through the entire range of boom motion. The master cylinder is located inside the mid pivot. 4 - 22 TMZ-50/30 Part No. 65162...

  • Page 77: Secondary Boom Components

    Loosen hydraulic fall if not properly supported when connections very slowly to allow the pivot pin is removed. the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 65162 TMZ-50/30 4 - 23...
  • Page 78 4 - 24 TMZ-50/30 Part No. 65162...
  • Page 79 Crushing hazard. The secondary blink could become unbalanced 22 Remove the pin retaining fasteners from the and fall if not properly supported secondary boom pivot pin. when the pin is removed. Part No. 65162 TMZ-50/30 4 - 25...

  • Page 80: Secondary Boom Lift Cylinder

    5 Remove the pin retaining fasteners from the lift removed from the machine. cylinder rod-end pivot pin. 4 - 26 TMZ-50/30 Part No. 65162...

  • Page 81: Rpm Adjustment

    5 Remove the bell housing mounting fasteners. 20.3 Nm Remove the bell housing from the engine. 6 Loosen the set screw on the engine side pump coupler. 7 Slide the pump coupler off of the engine shaft. Part No. 65162 TMZ-50/30 4 - 27...

  • Page 82: Ground Controls

    4 Remove the CPU circuit board mounting key switch KS1 CPU/display circuit board U22 fasteners and remove the CPU circuit board. voltage regulator D7 Emergency Stop button P2 DIP switch SW25A DIP switch SW25 connector circuit board U21 4 - 28 TMZ-50/30 Part No. 65162...

  • Page 83: Connector Circuit Board

    Electrostatic discharge (ESD) can damage printed circuit board components. Use a grounded wrist strap at all times when handling printed circuit boards. 5 Remove the connector circuit board mounting fasteners and remove the connector circuit board. Part No. 65162 TMZ-50/30 4 - 29...

  • Page 84: Software Configuration

    Software Configuration button at the ground controls. Result: The DIP switch settings will appear in The TMZ-50/30 can be adjusted to different the diagnostic display. configurations by changing the combination of DIP switch settings. The DIP switch is located on the...
  • Page 85 8 position 9 position 16 5 Close the lid and install the fasteners. key switch KS1 ground control lid CPU/display circuit board U22 Emergency Stop P1 DIP switch SW25A DIP switch SW25 Part No. 65162 TMZ-50/30 4 - 31...
  • Page 86 7 - 16 Not used disabled Engine (if equipped) Gasoline Diesel Machine power Bi-Fuel Engine 9 - 16 Not used DIP switch SW25 DIP switch SW25A position 1 position 8 position 9 position 16 4 - 32 TMZ-50/30 Part No. 65162...

  • Page 87: Membrane Overlay

    BOARD ARE IN NUMERIC ORDER FROM 1 TO 16. THE CIRCUIT BOARD IS MARKED AT ONE END OF THE BOARD-TO-CABLE CONNECTION WITH THE NUMBER “1.” CAREFULLY INSPECT THE CIRCUIT BOARD TO LOCATE THE NUMBER 1 WIRE OF THE RIBBON CABLE. Part No. 65162 TMZ-50/30 4 - 33...

  • Page 88: Level Sensor

    1 Perform this procedure with the machine on a the wire harness. firm, level surface that is free of obstructions. 13 Apply dielectric grease to the pins on the circuit board at the connection marked KEYPAD 4 - 34 TMZ-50/30 Part No. 65162...
  • Page 89 (if equipped) ground control box hydraulic tank voltage converter (if equipped) ground control box motor controller (if equipped) level sensor level sensor Part No. 65162 TMZ-50/30 4 - 35...
  • Page 90 Result: The primary boom up, secondary boom up, jib boom up and boom extend functions should not operate. The primary boom down, secondary boom down, jib boom down, boom retract and turntable rotate functions should operate normally. 4 - 36 TMZ-50/30 Part No. 65162...

  • Page 91: Interacter Batterycharger

    OR a shorted cell in a battery. AC input connector fuse panel Current settings Normal Liquid First voltage limit Float / Standby 27.6V 27.7V 27.5V Part No. 65162 TMZ-50/30 4 - 37...
  • Page 92 To avoid overcharging and possible battery damage should the charger fail to turn off, disconnect the AC supply from the charger if the machine will be unattended for more than 24 hours. 4 - 38 TMZ-50/30 Part No. 65162...

  • Page 93: Lester Battery Charger

    45A circuit breaker is used on the output side. North America model Worldwide model 30A fuse (output) 45A circuit breaker (output) AC input connector 8A circuit breaker (input) Part No. 65162 TMZ-50/30 4 - 39...

  • Page 94: Hydraulic Pumps

    Function Pump 3 Gasoline engine models: Turn the manual fuel shutoff knob to the off position. The TMZ-50/30 is equipped with one, two or four hydraulic pumps, depending on how the machine Diesel engine models: Hold the manual fuel is configured.

  • Page 95: Hydraulic Power Unit - Dc Models

    Do not allow oil to squirt or spray. 3 Tag and disconnect the power cables from the hydraulic motor assembly. 4 Remove the power unit mounting fasteners. Remove the power unit from the machine. Part No. 65162 TMZ-50/30 4 - 41...

  • Page 96: Pump Manifold Components - Models With Drive (Option) (Before Serial Number T5000-91)

    2 Screw the cartridge in by hand until the top O-ring is met, then torque to specification. 3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and torque to specification. 4 - 42 TMZ-50/30 Part No. 65162...
  • Page 97 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic FRONT BACK Part No. 65162 TMZ-50/30 4 - 43...

  • Page 98: Pump Manifold Components - Models With Drive (Option) (After Serial Number T5000-90)

    2 Screw the cartridge in by hand until the top O-ring is met, then torque to specification. 3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and torque to specification. 4 - 44 TMZ-50/30 Part No. 65162...
  • Page 99 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic Front Back Part No. 65162 TMZ-50/30 4 - 45...

  • Page 100: Pump Manifold Components - Models Without Drive (Before Serial Number T5000-91)

    2 Screw the cartridge in by hand until the top O-ring is met, then torque to specification. 3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and torque to specification. 4 - 46 TMZ-50/30 Part No. 65162...
  • Page 101 June 2005 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic Part No. 65162 TMZ-50/30 4 - 47...

  • Page 102: Pump Manifold Components - Models Without Drive (After Serial Number T5000-90)

    2 Screw the cartridge in by hand until the top O-ring is met, then torque to specification. 3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and torque to specification. 4 - 48 TMZ-50/30 Part No. 65162...
  • Page 103 June 2005 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic Part No. 65162 TMZ-50/30 4 - 49...

  • Page 104: Function Manifold Components - Engine And Bi-Fuel Models (Before Serial Number T5000-91)

    2 Screw the cartridge in by hand until the top O-ring is met, then torque to specification. 3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and torque to specification. 4 - 50 TMZ-50/30 Part No. 65162...
  • Page 105 June 2005 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Part No. 65162 TMZ-50/30 4 - 51...

  • Page 106: Function Manifold Components - Engine And Bi-Fuel Models (After Serial Number T5000-90)

    2 Screw the cartridge in by hand until the top O-ring is met, then torque to specification. 3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and torque to specification. 4 - 52 TMZ-50/30 Part No. 65162...
  • Page 107 June 2005 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Part No. 65162 TMZ-50/30 4 - 53...

  • Page 108: Function Manifold Components - Dc Models (Before Serial Number T5000-91)

    2 Screw the cartridge in by hand until the top O-ring is met, then torque to specification. 3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and torque to specification. 4 - 54 TMZ-50/30 Part No. 65162...
  • Page 109 June 2005 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Part No. 65162 TMZ-50/30 4 - 55...

  • Page 110: Function Manifold Components - Dc Models (After Serial Number T5000-90)

    2 Screw the cartridge in by hand until the top O-ring is met, then torque to specification. 3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and torque to specification. 4 - 56 TMZ-50/30 Part No. 65162...
  • Page 111 June 2005 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Part No. 65162 TMZ-50/30 4 - 57...

  • Page 112: Drive Manifold Components (Before Serial Number T5000-91)

    2 Screw the cartridge in by hand until the top O-ring is met, then torque to specification. 3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and torque to specification. 4 - 58 TMZ-50/30 Part No. 65162...
  • Page 113 REV B MANIFOLDS LEFT REV /FWD RIGHT REV / FWD Y64A Y50A Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Part No. 65162 TMZ-50/30 4 - 59...

  • Page 114: Drive Manifold Components (After Serial Number T5000-90)

    2 Screw the cartridge in by hand until the top O-ring is met, then torque to specification. 3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and torque to specification. 4 - 60 TMZ-50/30 Part No. 65162...
  • Page 115 REV B MANIFOLDS LEFT REV /FWD RIGHT REV / FWD Y64A Y50A Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Part No. 65162 TMZ-50/30 4 - 61...

  • Page 116: Counterbalance Valve Manifold Components

    2 Screw the cartridge in by hand until the top O-ring is met, then torque to specification. 3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and torque to specification. 4 - 62 TMZ-50/30 Part No. 65162...
  • Page 117 June 2005 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Before serial number T5000-91 Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic After serial number T5000-90 Part No. 65162 TMZ-50/30 4 - 63...

  • Page 118: Valve Adjustments - Pump Manifold

    Install the relief valve cap. Tip-over hazard. Do not adjust the relief valve higher than specified. 5 Repeat steps 2 through 4 to confirm the relief valve pressure.6-5 4 - 64 TMZ-50/30 Part No. 65162...

  • Page 119: Valve Coils

    20V DC (DC models) ........26 to 28Ω (schematic items GF, GG, GH and GO) (schematic item KD) Solenoid valve, 3 position 4 way 26 to 28Ω 20V DC with manual over ride (schematic items HG, HH, HI and HP) Part No. 65162 TMZ-50/30 4 - 65...
  • Page 120 June 2005 800-610-4101 ActionRental.com MANIFOLDS REV B How to Test a Coil Diode Genie incorporates spike suppressing diodes in all COIL of its coils. Properly functioning coil diodes protect MULTI METER the electrical circuit by suppressing voltage spikes. Voltage spikes naturally occur within a function circuit following the interruption of electrical current to a coil.

  • Page 121: Hydraulic Tank

    Refer to Section 2, Specifications. 5 Remove the hydraulic tank mounting fasteners and remove the hydraulic tank from the Bodily injury hazard. Beware of machine. hot oil. Contact with hot oil may cause severe burns. Part No. 65162 TMZ-50/30 4 - 67...

  • Page 122: Axle Components

    When the axle is installed, the brakes should be bled. Refer to the appropriate brake manufacturer's manual that was shipped with your Genie TMZ. 4 - 68 TMZ-50/30 Part No. 65162...

  • Page 123: Hub And Bearings

    Refer to Section 2, Specifications. 8 Pack both bearings with clean, fresh grease. 9 Place the large inner bearing into the rear of the hub. Part No. 65162 TMZ-50/30 4 - 69...

  • Page 124: Trailer Components

    Operation Maintenance Service Manual Maintenance Service Manual (Dexter part number LIT-001-00). (Dexter part number LIT-001-00). Dexter Axle Operation Maintenance Service Manual Dexter Axle Operation Maintenance Service Manual Genie part number 84376 Genie part number 84376 2 Chock the wheels. Electrical Brake System - 3 Release the parking brake.

  • Page 125: Outriggers

    6 Remove the pin retaining fasteners from the outrigger pivot pin. 7 Attach a lifting strap of suitable capacity from an overhead crane to the pivot end of the outrigger. Part No. 65162 TMZ-50/30 4 - 71...

  • Page 126: Outrigger Cylinder

    Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. 4 Tag and disconnect the wiring from the solenoid valve on the cylinder. 4 - 72 TMZ-50/30 Part No. 65162...

  • Page 127: Drive Components (Option)

    Drive Components (option) REV B The drive option allows the machine operator to 14-1 move the TMZ-50/30 into another position without Drive Motor having to use a tow vehicle to do so. This option package includes drive controls, a brake cylinder, How to and a drive motor and cylinder for each axle wheel.
  • Page 128 4 Remove the cotter pin from the clevis pin at the rod end of the cylinder. Always replace the cotter pin with a new one when removing one from the machine. 4 - 74 TMZ-50/30 Part No. 65162...

  • Page 129: Drive Control Box Circuit Board

    3 Loosen the control box lid retaining fasteners are replaceable. and open the lid. Keeping the drive controls clean and defect free is essential to safe machine operation. For further information or assistance, consult the Genie DRIVE CONTROLS Industries Service Department. PRINTED CIRCUIT BOARD How to...
  • Page 130 Allow the surface to dry. harness to the ground control box. Component damage hazard. The circuit board will become damaged if it comes in contact with solvent. Do not allow solvent to contact the circuit board. 4 - 76 TMZ-50/30 Part No. 65162...

  • Page 131: Fault Codes

    · The red Emergency Stop button in the off squirt or spray. position at both ground and platform controls · Wheels chocked and parking brake applied · All external AC power supply disconnected from the machine Part No. 65162 TMZ-50/30 5 - 1...
  • Page 132 Return to Inspect Perform The codes listed in the Fault Code Chart describe service and test repair problem malfunctions and can aid in troubleshooting the solved machine by pinpointing the area or component affected. 5 - 2 TMZ-50/30 Part No. 65162...

  • Page 133: Fault Code Chart (After Serial Number T5002-24)

    Lift and rotate functions low battery voltage OR replace outrigger 0003 Down only mode disabled faulty outrigger switches OR consult switches Genie Industries Service Department Control box receiving Level sensor always 0007 too much voltage from Faulty level sensor Replace level sensor high...
  • Page 134 OR faulty circuit replace circuit board board Outrigger up valve coil Short in wire harness Repair faulty wiring OR 0030 Outrigger up coil fault shorted OR faulty circuit board replace circuit board 5 - 4 TMZ-50/30 Part No. 65162...
  • Page 135 Coil not connected to wire harness OR open Restore connection OR 0043 Pump coil fault Pump enable coil open circuit OR faulty circuit replace circuit board board Continued on next page Part No. 65162 TMZ-50/30 5 - 5...
  • Page 136 OR faulty circuit replace circuit board board Platform reverse coil Platform reverse coil Short in wire harness Repair faulty wiring OR 0056 fault short OR faulty circuit board replace circuit board 5 - 6 TMZ-50/30 Part No. 65162...
  • Page 137 Coil not connected to Right drive reverse coil wire harness OR open Restore connection OR 0069 Drive coil fault open circuit OR faulty circuit replace circuit board board Continued on next page Part No. 65162 TMZ-50/30 5 - 7...
  • Page 138 OR faulty circuit board replace circuit board Coil not connected to wire harness OR open Restore connection OR 0085 Spare output fault Spare output ’0’ open circuit OR faulty circuit replace circuit board board 5 - 8 TMZ-50/30 Part No. 65162...
  • Page 139 OR faulty circuit replace circuit board board Proportional valve coil Proportional valve coil Short in wire harness Repair faulty wiring OR 0092 fault shorted OR faulty circuit board replace circuit board Part No. 65162 TMZ-50/30 5 - 9...
  • Page 140 Section 5 • Troubleshooting Flow Charts June 2005 800-610-4101 ActionRental.com This page intentionally left blank. 5 - 10 TMZ-50/30 Part No. 65162...
  • Page 141 Be sure that all necessary tools and test equipment are available and ready for use. Malfunction Identify Troubleshoot discovered symptoms problem still exists Return to Inspect Perform service repair and test problem solved Part No. 65162 TMZ-50/30 6 - 1...

  • Page 142: Electrical Component And Wire Color Legends

    Horn or alarm Y61 = Jib boom extend H2 = Horn Y64 = Drive reverse H5 = Multifunction alarm Y65 = Proportional (drive) Drive joystick Key switch KS1 = Main KS3 = Engine 6 - 2 TMZ-50/30 Part No. 65162...

  • Page 143: Limit Switch Legend

    • left rear LS14 • right rear LS15 turntable rotate limit switch LS27 primary boom up limit switch LS2 jib boom LS11 (before serial number T5000-91) jib boom LS11 (after serial number T5000-90) Part No. 65162 TMZ-50/30 6 - 3...
  • Page 144 Section 6 • Schematics June 2005 800-610-4101 ActionRental.com This page intentionally left blank. 6 - 4 TMZ-50/30 Part No. 65162...

  • Page 145: Electrical Symbols Legend

    Solenoid valve Voltage regulator Battery charger GROUND PLATFORM KEY SWITCH Motor controller DIP switch Control relay Key switch Fuse Pressure switch Light or LED Motor Voltage divider Button Horn or Alarm Circuit breaker Part No. 65162 TMZ-50/30 6 - 5...

  • Page 146: Dc Models (Before Serial Number T5000-91)

    BATTERY (MODELS WITHOUT DRIVE) CHARGER MOTOR 24V+ 0-5V - NOTE - AC INPUT MACHINE SHOWN MOTOR FOR DRIVE FUNCTIONS IN THE STOWED CONTROLLER (MODELS WITH DRIVE) POSITION WITH THE POWER OFF ES0198C ES0203A 6 - 6 TMZ-50/30 Part No. 65162...

  • Page 147: Dc Models (From Serial Number T5000-91 To T5002-24)

    LIFT / DRIVE LS13 LS11 N.C.H.O. N.O.H.C. LS12 N.C.H.O. N.O.H.C. DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR DRIVE FUNCTIONS (MODELS WITH DRIVE) MACHINE SHOWN IN THE STOWED POSITION WITH ES0198C THE POWER OFF ES0203A Part No. 65162 TMZ-50/30 6 - 7...

  • Page 148: Dc Models (From Serial Number T5002-25 To Tmz5003-228)

    BATTERY (MODELS WITHOUT DRIVE) CHARGER MOTOR 24V+ 0-5V - NOTE - AC INPUT MACHINE SHOWN MOTOR FOR DRIVE FUNCTIONS IN THE STOWED CONTROLLER (MODELS WITH DRIVE) POSITION WITH THE POWER OFF ES0215B ES0220B 6 - 8 TMZ-50/30 Part No. 65162...

  • Page 149: Dc Models (After Serial Number Tmz5003-228)

    LIFT / DRIVE LS13 LS11 N.C.H.O. N.O.H.C. LS12 N.C.H.O. N.O.H.C. DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR DRIVE FUNCTIONS (MODELS WITH DRIVE) MACHINE SHOWN IN THE STOWED POSITION WITH ES0215B THE POWER OFF ES0220B Part No. 65162 TMZ-50/30 6 - 9...

  • Page 150: Electrical Schematic Dc Models (From Serial Number T5002-25 To Tmz5003-228)

    BATTERY (MODELS WITHOUT DRIVE) CHARGER MOTOR 24V+ 0-5V - NOTE - AC INPUT MACHINE SHOWN MOTOR FOR DRIVE FUNCTIONS IN THE STOWED CONTROLLER (MODELS WITH DRIVE) POSITION WITH THE POWER OFF ES0230A ES0235A 6 - 10 TMZ-50/30 Part No. 65162...
  • Page 151 LS11 N.C.H.O. N.O.H.C. LS12 N.C.H.O. N.O.H.C. LS27 N.C. DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR DRIVE FUNCTIONS (MODELS WITH DRIVE) MACHINE SHOWN IN THE STOWED POSITION WITH ES0230A THE POWER OFF ES0235A Part No. 65162 TMZ-50/30 6 - 11...

  • Page 152: Electrical Schematic Dc Models (After Serial Number Tmz5003-228)

    BATTERY (MODELS WITHOUT DRIVE) CHARGER MOTOR 24V+ 0-5V - NOTE - AC INPUT MACHINE SHOWN MOTOR FOR DRIVE FUNCTIONS IN THE STOWED CONTROLLER (MODELS WITH DRIVE) POSITION WITH THE POWER OFF ES0230B ES0235B 6 - 12 TMZ-50/30 Part No. 65162...
  • Page 153 LS11 N.C.H.O. N.O.H.C. LS12 N.C.H.O. N.O.H.C. LS27 N.C. DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR DRIVE FUNCTIONS (MODELS WITH DRIVE) MACHINE SHOWN IN THE STOWED POSITION WITH ES0230B THE POWER OFF ES0235B Part No. 65162 TMZ-50/30 6 - 13...

  • Page 154: Gasoline Models (Before Serial Number T5000-91)

    START ONE 12V - NOTE - SW26 BATTERY ENGINE MACHINE SHOWN IN THE STOWED LEVEL STARTER 175A FU SE POSITION WITH THE POWER OFF HIGH IDLE IGNITION SPARK ES0216B SOLENOID COIL PLUG ES0221B 6 - 14 TMZ-50/30 Part No. 65162...

  • Page 155: Gasoline Models (From Serial Number T5000-91 To T5002-24)

    DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0216B THE POWER OFF ES0221B Part No. 65162 TMZ-50/30 6 - 15...

  • Page 156: Gasoline Models (From Serial Number T5002-25 To Tmz5003-228)

    START ONE 12V - NOTE - SW26 BATTERY ENGINE MACHINE SHOWN IN THE STOWED LEVEL STARTER 175A FU SE POSITION WITH THE POWER OFF HIGH IDLE IGNITION SPARK ES0216C SOLENOID COIL PLUG ES0221C 6 - 16 TMZ-50/30 Part No. 65162...

  • Page 157: Gasoline Models (After Serial Number Tmz5003-228)

    DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0216C THE POWER OFF ES0221C Part No. 65162 TMZ-50/30 6 - 17...

  • Page 158: Electrical Schematic Gasoline Models (From Serial Number T5002-25 To Tmz5003-228)

    ONE 12V - NOTE - SW26 BATTERY ENGINE MACHINE SHOWN IN THE STOWED LEVEL STARTER 175A FU SE POSITION WITH THE POWER OFF HIGH IDLE CHOKE IGNITION SPARK ES0231A SOLENOID COIL PLUG ES0236A 6 - 18 TMZ-50/30 Part No. 65162...
  • Page 159 DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0231A THE POWER OFF ES0236A Part No. 65162 TMZ-50/30 6 - 19...

  • Page 160: Electrical Schematic Gasoline Models (After Serial Number Tmz5003-228)

    MACHINE SHOWN IN THE STOWED IN THE STOWED LEVEL STARTER 175A FU SE POSITION WITH POSITION WITH THE POWER OFF THE POWER OFF HIGH IDLE CHOKE IGNITION SPARK ES0231B SOLENOID COIL PLUG ES0236B 6 - 20 TMZ-50/30 Part No. 65162...
  • Page 161 DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0231B THE POWER OFF ES0236B Part No. 65162 TMZ-50/30 6 - 21...

  • Page 162: Gasoline Bi-Fuel Models (Before Serial Number T5000-91)

    AC INPUT - NOTE - MOTOR SW26 CONTROLLER ENGINE MACHINE SHOWN IN THE STOWED LEVEL STARTER POSITION WITH 175A FU SE THE POWER OFF HIGH IDLE IGNITION SPARK ES0218B SOLENOID COIL PLUG ES0223B 6 - 22 TMZ-50/30 Part No. 65162...

  • Page 163: Gasoline Bi-Fuel Models (From Serial Number T5000-91 To T5002-24)

    DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0218B THE POWER OFF ES0223B Part No. 65162 TMZ-50/30 6 - 23...

  • Page 164: Gasoline Bi-Fuel Models (From Serial Number T5002-25 To Tmz5003-228)

    AC INPUT - NOTE - MOTOR SW26 CONTROLLER ENGINE MACHINE SHOWN IN THE STOWED LEVEL STARTER POSITION WITH 175A FU SE THE POWER OFF HIGH IDLE IGNITION SPARK ES0218C SOLENOID COIL PLUG ES0223C 6 - 24 TMZ-50/30 Part No. 65162...

  • Page 165: Gasoline Bi-Fuel Models (After Serial Number Tmz5003-228)

    DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0218C THE POWER OFF ES0223C Part No. 65162 TMZ-50/30 6 - 25...

  • Page 166: Electrical Schematic Gasoline Bi-Fuel Models (From Serial Number T5002-25 To Tmz5003-228)

    AC INPUT - NOTE - MOTOR SW26 CONTROLLER ENGINE MACHINE SHOWN IN THE STOWED LEVEL STARTER POSITION WITH 175A FU SE THE POWER OFF HIGH IDLE CHOKE IGNITION SPARK ES0233A SOLENOID COIL PLUG ES0238A 6 - 26 TMZ-50/30 Part No. 65162...
  • Page 167 DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0233A THE POWER OFF ES0238A Part No. 65162 TMZ-50/30 6 - 27...

  • Page 168: Electrical Schematic Gasoline Bi-Fuel Models (After Serial Number Tmz5003-228)

    AC INPUT - NOTE - MOTOR SW26 CONTROLLER ENGINE MACHINE SHOWN IN THE STOWED LEVEL STARTER POSITION WITH 175A FU SE THE POWER OFF HIGH IDLE CHOKE IGNITION SPARK ES0233B SOLENOID COIL PLUG ES0238B 6 - 28 TMZ-50/30 Part No. 65162...
  • Page 169 DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0233B THE POWER OFF ES0238B Part No. 65162 TMZ-50/30 6 - 29...

  • Page 170: Diesel Models (Before Serial Number T5000-91)

    ONE 12V - NOTE - SW28 BATTERY ENGINE ENGINE MACHINE SHOWN CYLINDER PRESSURE HEAD IN THE STOWED STARTER TEMP 175A FU SE POSITION WITH THE POWER OFF HIGH IDLE FUEL ES0217B SOLENOID CUTOFF ES0222B 6 - 30 TMZ-50/30 Part No. 65162...

  • Page 171: Diesel Models (From Serial Number T5000-91 To T5002-24)

    DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0217B THE POWER OFF ES0222B Part No. 65162 TMZ-50/30 6 - 31...

  • Page 172: Diesel Models (From Serial Number T5002-25 To Tmz5003-228)

    ONE 12V - NOTE - SW28 BATTERY ENGINE ENGINE MACHINE SHOWN CYLINDER PRESSURE HEAD IN THE STOWED STARTER TEMP 175A FU SE POSITION WITH THE POWER OFF HIGH IDLE FUEL ES0217C SOLENOID CUTOFF ES0222C 6 - 32 TMZ-50/30 Part No. 65162...

  • Page 173: Diesel Models (After Serial Number Tmz5003-228)

    DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0217C THE POWER OFF ES0222C Part No. 65162 TMZ-50/30 6 - 33...

  • Page 174: Electrical Schematic Diesel Models (From Serial Number T5002-25 To Tmz5003-228)

    ONE 12V - NOTE - SW28 BATTERY ENGINE ENGINE MACHINE SHOWN CYLINDER PRESSURE HEAD IN THE STOWED STARTER TEMP 175A FU SE POSITION WITH THE POWER OFF HIGH IDLE FUEL ES0232A SOLENOID CUTOFF ES0237A 6 - 34 TMZ-50/30 Part No. 65162...
  • Page 175 DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0232A THE POWER OFF ES0237A Part No. 65162 TMZ-50/30 6 - 35...

  • Page 176: Electrical Schematic Diesel Models (After Serial Number Tmz5003-228)

    ONE 12V - NOTE - SW28 BATTERY ENGINE ENGINE MACHINE SHOWN CYLINDER PRESSURE HEAD IN THE STOWED STARTER TEMP 175A FU SE POSITION WITH THE POWER OFF HIGH IDLE FUEL ES0232B SOLENOID CUTOFF ES0237B 6 - 36 TMZ-50/30 Part No. 65162...
  • Page 177 DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0232B THE POWER OFF ES0237B Part No. 65162 TMZ-50/30 6 - 37...

  • Page 178: Diesel Bi-Fuel Models (Before Serial Number T5000-91)

    - NOTE - MOTOR SW28 CONTROLLER ENGINE ENGINE MACHINE SHOWN CYLINDER PRESSURE HEAD IN THE STOWED STARTER TEMP POSITION WITH 175A FU SE THE POWER OFF HIGH IDLE FUEL ES0219B SOLENOID CUTOFF ES0224A 6 - 38 TMZ-50/30 Part No. 65162...

  • Page 179: Diesel Bi-Fuel Models (From Serial Number T5000-91 To T5002-24)

    DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0219B THE POWER OFF ES0224A Part No. 65162 TMZ-50/30 6 - 39...

  • Page 180: Diesel Bi-Fuel Models (From Serial Number T5002-25 To Tmz5003-228)

    - NOTE - MOTOR SW28 CONTROLLER ENGINE ENGINE MACHINE SHOWN CYLINDER PRESSURE HEAD IN THE STOWED STARTER TEMP POSITION WITH 175A FU SE THE POWER OFF HIGH IDLE FUEL ES0219C SOLENOID CUTOFF ES0224B 6 - 40 TMZ-50/30 Part No. 65162...

  • Page 181: Diesel Bi-Fuel Models (After Serial Number Tmz5003-228)

    DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0219C THE POWER OFF ES0224B Part No. 65162 TMZ-50/30 6 - 41...

  • Page 182: Electrical Schematic Diesel Bi-Fuel Models (From Serial Number T5002-25 To Tmz5003-228)

    - NOTE - MOTOR SW28 CONTROLLER ENGINE ENGINE MACHINE SHOWN CYLINDER PRESSURE HEAD IN THE STOWED STARTER TEMP POSITION WITH 175A FU SE THE POWER OFF HIGH IDLE FUEL ES0234A SOLENOID CUTOFF ES0239A 6 - 42 TMZ-50/30 Part No. 65162...
  • Page 183 DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0234A THE POWER OFF ES0239A Part No. 65162 TMZ-50/30 6 - 43...

  • Page 184: Electrical Schematic Diesel Bi-Fuel Models (After Serial Number Tmz5003-228)

    - NOTE - MOTOR SW28 CONTROLLER ENGINE ENGINE MACHINE SHOWN CYLINDER PRESSURE HEAD IN THE STOWED STARTER TEMP POSITION WITH 175A FU SE THE POWER OFF HIGH IDLE FUEL ES0234B SOLENOID CUTOFF ES0239B 6 - 44 TMZ-50/30 Part No. 65162...
  • Page 185 DRIVE (OPTION) LEVEL SENSOR - NOTE - FOR BOOM FUNCTIONS (MODELS WITHOUT DRIVE) MACHINE SHOWN FOR BOOM AND DRIVE FUNCTIONS IN THE STOWED (MODELS WITH DRIVE) POSITION WITH ES0234B THE POWER OFF ES0239B Part No. 65162 TMZ-50/30 6 - 45...
  • Page 186 Section 6 • Schematics June 2005 800-610-4101 ActionRental.com This page intentionally left blank. 6 - 46 TMZ-50/30 Part No. 65162...

  • Page 187: Hydraulic Symbols Legend

    Solenoid operated Solenoid operated Solenoid operated 2 position 2 way 2 position 3 way 3 position 4 way directional valve directional valve directional valve with manual over ride with manual over ride Part No. 65162 TMZ-50/30 6 - 47...

  • Page 188: Hydraulic Schematic

    275.8 bar 137.9 bar MASTER 4.5:1 COUNTER BALANCE VALVE MANIFOLD TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 3 gpm 11.4 L/min 11.4 L/min HYDRAULIC TANK HS0127C 6 - 48 TMZ-50/30 Part No. 65162...

  • Page 189: Dc Models With Drive Option (Before Serial Number T5000-91)

    CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0127C Part No. 65162 TMZ-50/30 6 - 49...
  • Page 190 4000 psi PUMP 275.8 bar MASTER COUNTER BALANCE VALVE MANIFOLD TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 3 gpm 11.4 L/min 11.4 L/min HYDRAULIC TANK HS0137D 6 - 50 TMZ-50/30 Part No. 65162...

  • Page 191: Dc Models With Drive Option (After Serial Number T5000-90)

    CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0137D Part No. 65162 TMZ-50/30 6 - 51...
  • Page 192 2000 psi PUMP 275.8 bar 137.9 bar MASTER 4.5:1 COUNTER BALANCE VALVE MANIFOLD TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 11.4 L/min HYDRAULIC TANK HS0124B 6 - 52 TMZ-50/30 Part No. 65162...
  • Page 193 CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0124B Part No. 65162 TMZ-50/30 6 - 53...
  • Page 194 206.8 bar AUXILIARY 4000 psi PUMP 275.8 bar MASTER COUNTER BALANCE VALVE MANIFOLD TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 11.4 L/min HYDRAULIC TANK HS0134C 6 - 54 TMZ-50/30 Part No. 65162...
  • Page 195 CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0134C Part No. 65162 TMZ-50/30 6 - 55...
  • Page 196 UNIT COUNTER BALANCE VALVE MANIFOLD 3000 psi 206.8 bar TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 3 gpm 11.4 L/min 11.4 L/min HYDRAULIC TANK HS0129E 6 - 56 TMZ-50/30 Part No. 65162...

  • Page 197: Hydraulic Schematic

    CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0129E Part No. 65162 TMZ-50/30 6 - 57...

  • Page 198: Hydraulic Schematic

    UNIT COUNTER BALANCE VALVE MANIFOLD 3000 psi 206.8 bar TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 3 gpm 11.4 L/min 11.4 L/min HYDRAULIC TANK HS0139D 6 - 58 TMZ-50/30 Part No. 65162...

  • Page 199: Engine-Only Models With Drive Option (After Serial Number T5000-90)

    CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0139D Part No. 65162 TMZ-50/30 6 - 59...

  • Page 200: Hydraulic Schematic

    137.9 bar MASTER 4.5:1 UNIT COUNTER BALANCE VALVE MANIFOLD 3000 psi 206.8 bar TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 11.4 L/min HYDRAULIC TANK HS0126D 6 - 60 TMZ-50/30 Part No. 65162...

  • Page 201: Hydraulic Schematic

    CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0126D Part No. 65162 TMZ-50/30 6 - 61...
  • Page 202 POWER 275.8 bar MASTER UNIT COUNTER BALANCE VALVE MANIFOLD 3000 psi 206.8 bar TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 11.4 L/min HYDRAULIC TANK HS0136C 6 - 62 TMZ-50/30 Part No. 65162...
  • Page 203 CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0136C Part No. 65162 TMZ-50/30 6 - 63...
  • Page 204 MANIFOLD TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 3 gpm 11.4 L/min 11.4 L/min 3 gpm 3 gpm 11.4 L/min 11.4 L/min HYDRAULIC TANK HS0127C 6 - 64 TMZ-50/30 Part No. 65162...

  • Page 205: Bi-Fuel Models With Drive Option (Before Serial Number T5000-91)

    CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0127C Part No. 65162 TMZ-50/30 6 - 65...
  • Page 206 MANIFOLD TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 3 gpm 11.4 L/min 11.4 L/min 3 gpm 3 gpm 11.4 L/min 11.4 L/min HYDRAULIC TANK HS0138D 6 - 66 TMZ-50/30 Part No. 65162...

  • Page 207: Bi-Fuel Models With Drive Option (After Serial Number T5000-90)

    CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0138D Part No. 65162 TMZ-50/30 6 - 67...
  • Page 208 275.8 bar 137.9 bar MASTER 4.5:1 COUNTER BALANCE VALVE MANIFOLD TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 11.4 L/min 3 gpm 11.4 L/min HYDRAULIC TANK HS0124B 6 - 68 TMZ-50/30 Part No. 65162...
  • Page 209 CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0124B Part No. 65162 TMZ-50/30 6 - 69...
  • Page 210 4000 psi 275.8 bar MASTER COUNTER BALANCE VALVE MANIFOLD TEST 3000 psi 206.8 bar 3000 psi 206.8 bar PUMP MANIFOLD FUNCTION MANIFOLD 3 gpm 11.4 L/min 3 gpm 11.4 L/min HYDRAULIC TANK HS0135C 6 - 70 TMZ-50/30 Part No. 65162...
  • Page 211 CYLINDER CYLINDER CYLINDER BOOM (UPPER) (LOWER) 3000 psi 3000 psi 2500 psi 3000 psi 206.8 bar 172.4 bar 206.8 bar 206.8 bar 0.025 inch 0.64 mm 0.6 gpm 2.27 L/min FUNCTION MANIFOLD HS0135C Part No. 65162 TMZ-50/30 6 - 71...
  • Page 212 Section 6 • Schematics June 2005 800-610-4101 ActionRental.com This page intentionally left blank. 6 - 72 TMZ-50/30 Part No. 65162...
  • Page 213 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China Genie Scandinavia Phone +86 21 53852570...
  • Page 214 800-610-4101 ActionRental.com Part No. 65162 Rev B...

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