Genie TMZ-34/19 Service Manual
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Genie TMZ-34/19 Service Manual

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See also: Operator's Manual
800-610-4101
ActionRental.com
Service Manual
Part No. 52075
Rev C
June 2005

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Summary of Contents for Genie TMZ-34/19

  • Page 1 800-610-4101 ActionRental.com Service Manual Part No. 52075 Rev C June 2005...

  • Page 2: Introduction

    Technical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Genie of errors and send in suggestions for improvement.

  • Page 3: Safety Rules

    You read, understand and obey: - manufacturer’s instructions and safety rules - employer’s safety rules and worksite regulations - applicable governmental regulations You have the appropriate tools, lifting equipment and a suitable workshop. Part No. 52075 TMZ-34/19...

  • Page 4: June 2005

    These components or maintenance information. may fail if they are used a second time. Be sure to properly dispose of old oil or other fluids. Use an approved container. Please be environmentally safe . TMZ-34/19 Part No. 52075...

  • Page 5: Table Of Contents

    Perform Axle Maintenance - ANSI Models .......... 3 - 9 Perform Axle Maintenance - CE Models ........... 3 - 10 A-10 Perform 30 Day Service ..............3 - 10 A-11 Grease the Turntable Rotation Bearing and Rotate Gear ....3 - 11 Part No. 52075 TMZ-34/19...
  • Page 6 Replace the Hydraulic Tank Return Filter .......... 3 - 26 Perform Axle Maintenance - ANSI Models ........3 - 27 Perform Hitch Maintenance - ANSI Models ........3 - 27 Checklist E Procedure Test or Replace the Hydraulic Oil ............3 - 28 TMZ-34/19 Part No. 52075...
  • Page 7 Interacter BatteryCharger ..............4 - 30 Lester Battery Charger ..............4 - 32 Hydraulic Power Unit Hydraulic Power Unit Components ............ 4 - 34 Valve Adjustments - Hydraulic Power Unit ........4 - 36 Hydraulic Pump ................4 - 37 Part No. 52075 TMZ-34/19...
  • Page 8 Hub and Bearings ................4 - 46 Trailer Components 10-1 Trailer Brakes ................... 4 - 47 10-2 Parking Brake ................... 4 - 47 Outriggers 11-1 Outrigger Components ..............4 - 48 11-2 Outrigger Cylinder ................4 - 49 viii TMZ-34/19 Part No. 52075...
  • Page 9 Secondary Boom Up Function Inoperative ........5 - 18 Secondary Boom Down Function Inoperative ......5 - 19 Turntable Rotate Left Function Inoperative ......... 5 - 21 Turntable Rotate Right Function Inoperative ....... 5 - 22 Parking Brake Function Inoperative ..........5 - 23 Part No. 52075 TMZ-34/19...
  • Page 10 (after serial number T3400-265) ..............6 - 16 Hydraulic Schematic - Models with Hydraulic Outriggers (before serial number T3400-266) ............... 6 - 14 Hydraulic Schematic - Models with Hydraulic Outriggers (after serial number T3400-265) ..............6 - 15 TMZ-34/19 Part No. 52075...

  • Page 11: Specifications

    90 to 120 ft-lbs 122 to 162 Nm Continuous improvement of our products is a Tire pressure (cold) 65 psi Genie policy. Product specifications are 4.5 bar subject to change without notice or obligation. Tires and wheels - CE Tire size...

  • Page 12: Hydraulic Specifications

    Consult the Genie Industries Service Department before use. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. 2 - 2 TMZ-34/19...

  • Page 13: Manifold Component Specifications

    Solenoid valve, 2 position 2 way 29 - 31Ω 24V DC (schematic items M, N, O and P) Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 52075...

  • Page 14: Hydraulic Hose And Fitting Torque Specifications

    Your machine is equipped with Parker Seal-Lok ® The O-ring cannot be re-used if the fitting or fittings and hose ends. Genie specifications require hose end has been tightened beyond finger that fittings and hose ends be torqued to tight.
  • Page 15 37.8 37.2 50.5 39.9 54.1 53.2 72.2 46.7 63.3 62.3 84.4 18.9 25.6 25.1 34.1 48.6 64.9 69.7 94.5 92.2 30.1 40.8 54.3 77.4 46.9 63.6 62.5 84.8 64.5 87.5 86.2 1055 1233 Part No. 52075 TMZ-34/19 2 - 5...

  • Page 16: Tmz-34/19 Part

    Section 2 • Specifications June 2005 800-610-4101 ActionRental.com This page intentionally left blank. 2 - 6 TMZ-34/19 Part No. 52075...

  • Page 17: Observe And Obey

    Indicates that an incorrect result has occurred position at both ground and platform controls after performing a series of steps. · Wheels chocked and parking brake applied · All external AC power supply disconnected from the machine Part No. 52075 TMZ-34/19 3 - 1...

  • Page 18: Pre-Delivery Preparation Report

    Maintenance Inspection Report The maintenance inspection report contains checklists for each type of scheduled inspection. Make copies of the Maintenance Inspection Report to use for each inspection. Store completed forms for three years. 3 - 2 TMZ-34/19 Part No. 52075...
  • Page 19 Genie UK 18340 NE 76th Street The Maltings, Wharf Road PO Box 97030 Grantham, Lincolnshire Redmond, WA 98073-9730 NG31- 6BH England (425) 881-1800 (44) 1476-584333 Copyright © 2002 by Genie Industries. Genie® is a registered trademark of Genie Industries. Rev B...
  • Page 20 Section 3 • Scheduled Maintenance Procedures June 2005 800-610-4101 ActionRental.com This page intentionally left blank. 3 - 4 TMZ-34/19 Part No. 52075...

  • Page 21: Maintenance Inspection Report

    E-1 Hydraulic oil repair and re-inspect it. After repair, place a check in the “R” box. Legend Y = yes, acceptable N = no, remove from service R = repaired Comments Part No. 52075 TMZ-34/19 3 - 5...

  • Page 22: C Checklist A Procedures

    Complete information to perform this procedure is Refer to the Operator's Manual on your machine. available in the appropriate operator's manual. Refer to the Operator's Manual on your machine. 3 - 6 TMZ-34/19 Part No. 52075...

  • Page 23: Perform Hitch Maintenance - Ansi Models

    Operation Maintenance Service Manual Demco Model 91 Brake Actuators (Dexter part number LIT-001-00). Owner/Operator Manual (Demco part number BH20023). Dexter Axle Operation Maintenance Service Manual Genie part number 84376 Atwood Model MPD84132 Owner/Operator Manual Genie part number 97403 Demco Model 91 Owner/Operator Manual...

  • Page 24: Perform Axle Maintenance - Ce Models

    Knott Axle axle information is available in the Knott Axle Service Manual (Knott part number P005). Service Manual (Knott part number P005). Knott Axle Service Manual Genie part number 84443 Knott Axle Service Manual Genie part number 84443...

  • Page 25: Perform Axle Maintenance - Ansi Models

    Dexter Axle Operation Maintenance Service Manual Operation Maintenance Service Manual (Dexter part number LIT-001-00). (Dexter part number LIT-001-00). Dexter Axle Operation Maintenance Service Manual Genie part number 84376 Dexter Axle Operation Maintenance Service Manual Genie part number 84376 Part No. 52075...

  • Page 26: Perform Axle Maintenance - Ce Models

    Required maintenance procedures and additional Bearing Bolts axle information is available in the Knott Axle · D-3 Replace the Hydraulic Tank Service Manual (Knott part number P005). Return Filter Knott Axle Service Manual Genie part number 84443 3 - 10 TMZ-34/19 Part No. 52075...

  • Page 27: Grease The Turntable Rotation Bearing And Rotate Gear

    CHECKLIST A PROCEDURES A-11 Grease the Turntable Rotation Bearing and Rotate Gear Genie specifications require that this procedure be performed every 100 hours of operation. Regular application of lubrication to the turntable bearing and rotate gear is essential to good machine performance and service life.

  • Page 28: C Checklist B Procedures

    This will allow the battery cells to equalize. 1 Put on protective clothing and eye wear. 2 Be sure that the battery cable connections are tight and free of corrosion. 3 - 12 TMZ-34/19 Part No. 52075...

  • Page 29: Inspect The Electrical Wiring

    · Outrigger manifold wiring (if equipped) 2 Inspect for a liberal coating of dielectric grease in the following locations: · Between the ground and platform controls · All harness connectors · Level sensor Part No. 52075 TMZ-34/19 3 - 13...

  • Page 30: Test The Emergency Stop

    6 Turn the key switch to the off position. The red Emergency Stop button at the ground controls will stop all Result: No function should operate. machine operation without regard to the position of the key switch. 3 - 14 TMZ-34/19 Part No. 52075...

  • Page 31: Test The Manual Lowering Operation

    The boom will not function until the clockwise direction to open the proportional proportional valve is closed. valve. The individual boom manual lowering valves will not function until the proportional valve is open. Part No. 52075 TMZ-34/19 3 - 15...

  • Page 32: Inspect The Tires And Wheels (Including Lug Nut Or Lug Bolt Torque)

    5 Check each tire with an air pressure gauge and add air as needed. Refer to Section 2, Specifications. An over-inflated tire can explode and could result in death or serious injury. 3 - 16 TMZ-34/19 Part No. 52075...

  • Page 33: Inspect The Parking Brake

    4 Attempt to manually push the machine. Result: The machine should not move. Result: The machine moves. Proceed to step 5. 5 Release the parking brake. Part No. 52075 TMZ-34/19 3 - 17...

  • Page 34: Test The Horn

    4 Turn the key switch to ground control. 5 Push down the horn button at the ground controls. Result: The horn should sound. 6 Push down the horn button at the platform controls. Result: The horn should not sound. 3 - 18 TMZ-34/19 Part No. 52075...

  • Page 35: Test The Platform Rotation (If Equipped)

    Testing the platform rotation for malfunctions is essential for safe machine operation. The platform rotator is operated by manually turning the hand Genie requires that this procedure crank in either a clockwise or counterclockwise be performed quarterly or every direction.

  • Page 36: Perform Hitch Maintenance - Ansi Models

    Atwood Model Operation Maintenance Service Manual MPD84132 Brake Actuators Owner/Operator (Dexter part number LIT-001-00). Manual (Atwood part number MPD85778). Dexter Axle Operation Maintenance Service Manual Genie part number 84376 Atwood Model MPD84132 Owner/Operator Manual Genie part number 97403 3 - 20 TMZ-34/19 Part No.

  • Page 37: Perform Hydraulic Oil Analysis

    If the hydraulic oil is not replaced at the two year inspection, test the oil quarterly. Replace the oil when it fails the test. See E-1, Test or Replace the Hydraulic Oil. Part No. 52075 TMZ-34/19 3 - 21...

  • Page 38: C Checklist C Procedure

    (Dexter part number LIT-001-00). more often. Dexter Axle Operation Maintenance Service Manual 1 Remove and discard the hydraulic tank breather Genie part number 84376 cap. 2 Install a new cap onto the tank. 3 - 22 TMZ-34/19 Part No.

  • Page 39: Perform Hitch Maintenance - Ce Models

    Required maintenance procedures and additional axle information is available in the Knott Axle Service Manual (Knott part number P005). Knott Axle Service Manual Genie part number 84443 Part No. 52075 TMZ-34/19 3 - 23...

  • Page 40: C Checklist D Procedures

    (above the turntable) is torqued in sequence to specification. See below. Tongue Bearing-to-chassis bolt torque sequence Turntable rotation bearing torque specifications Bearing-to-turntable, dry 175 ft-lbs 237 Nm Bearing-to-chassis, dry 105 ft-lbs 142 Nm Bearing-to-turntable bolt torque sequence 3 - 24 TMZ-34/19 Part No. 52075...

  • Page 41: Inspect For Turntable Bearing Wear

    5 At the dial indicator, adjust it to "zero" the 11 Lower the primary and secondary booms to the indicator. stowed position and turn the machine off. 12 Remove the dial indicator from the machine. Part No. 52075 TMZ-34/19 3 - 25...

  • Page 42: Replace The Hydraulic Tank Return Filter

    Do not allow oil to squirt or spray. 2 Use a permanent ink marker to write the date and number of hours from the hour meter (if equipped) on the new filter. 3 - 26 TMZ-34/19 Part No. 52075...

  • Page 43: Perform Axle Maintenance - Ansi Models

    Required maintenance procedures and additional Dexter Axle Operation Maintenance Service Manual hitch information is available in the Atwood Model Genie part number 84376 MPD84132 Brake Actuators Owner/Operator Manual (Atwood part number MPD85778). Atwood Model MPD84132 Owner/Operator Manual...

  • Page 44: Checklist E Procedure

    14 Retract the outriggers and return the boom to 7 Clean the filter and tank using a mild solvent. the stowed position. 15 Clean up any oil that may have spilled. Properly discard the used oil and filter. 3 - 28 TMZ-34/19 Part No. 52075...

  • Page 45: Repair Procedures

    Read, understand and obey the safety rules avoided, will result in death or and operating instructions in the Genie serious injury. TMZ-34/19 Operator's Manual. Orange—used to indicate the Be sure that all necessary tools and parts are presence of a potentially available and ready for use.

  • Page 46: Platform Controls

    All of the components platform controls and slide the controls up and are replaceable. off of the platform. Place the control box on a work bench. For further information or assistance, consult the Genie Industries Service Department. POWER POWER ALARM KEYPAD ALARM...

  • Page 47: Membrane Overlay

    PRIMARY DOWN BN31 SECONDARY UP BN32 SECONDARY DOWN BN27 JIB UP BN28 JIB DOWN BN34 ROTATE RIGHT BN33 ROTATE LEFT HORN BN12 FUNCTION ENABLE HIGH BN26 FUNCTION ENABLE MEDIUM BN13 FUNCTION ENABLE LOW Part No. 52075 TMZ-34/19 4 - 3...
  • Page 48 Allow the surface to dry. Component damage hazard. The circuit board will become damaged if it comes in contact with solvent. Do not allow solvent to contact the circuit board. 4 - 4 TMZ-34/19 Part No. 52075...

  • Page 49: Platform Components

    4 Lift the platform rotator off the platform mount. the platform mount. Crushing hazard. The platform may become unbalanced and fall if not properly supported when the toggle pin is removed. 4 Lift and remove the platform from the mount. Part No. 52075 TMZ-34/19 4 - 5...
  • Page 50 If parts are worn, heavily 7 Thoroughly grease the entire mechanical rusted or corroded, replace them. platform rotator assembly. 8 Operate the platform rotator and check for smooth operation. 4 - 6 TMZ-34/19 Part No. 52075...
  • Page 51 Install and securely tighten the fasteners. Do control box mount not over tighten. gearbox top cover rotate gear assembly gearbox case pinion rotate handle shaft rotate handle shaft cover seal platform pivot shaft platform pivot Part No. 52075 TMZ-34/19 4 - 7...

  • Page 52: Jib Boom

    8 Remove the pin retaining fastener from the jib jib boom cylinder barrel-end pivot pin boom lift cylinder rod-end pivot pin. jib boom lift cylinder lower jib boom jib boom cylinder rod-end pivot pin platform mount 4 - 8 TMZ-34/19 Part No. 52075...
  • Page 53 Component damage hazard. Be careful not to damage the solenoid valve on the cylinder while removing the cylinder. Part No. 52075 TMZ-34/19 4 - 9...

  • Page 54: Electrocution Hazard. Contact With Electrically Charged Circuits Could Result In Death Or Serious Injury

    4 - 10 TMZ-34/19 Part No. 52075...
  • Page 55 Component damage hazard. The solenoid valve can be damaged. Use caution when removing the cylinder from the machine. Part No. 52075 TMZ-34/19 4 - 11...

  • Page 56: Boom Components

    4 - 12 TMZ-34/19 Part No. 52075...

  • Page 57: Boom

    1 Remove the platform. See 2-1, How to linkage pivot pin at the jib boom mounting Remove the Platform. weldment. 2 Remove the jib boom and jib boom lift cylinder. See 3-1, How to Remove the Jib Boom. Part No. 52075 TMZ-34/19 4 - 13...
  • Page 58 Crushing hazard. The primary 24 Remove the pin retaining fasteners from the boom linkage could become primary boom lift cylinder rod-end pivot pin. unbalanced and fall if not properly supported when the pivot pin is removed. 4 - 14 TMZ-34/19 Part No. 52075...
  • Page 59 39 Remove the hose/cable retaining clamps from position. the inside of the boom pivot. 33 Remove the pin retaining fasteners from the 40 Remove the front cable guard from the primary boom lift cylinder barrel-end pivot pin. secondary boom. Part No. 52075 TMZ-34/19 4 - 15...
  • Page 60 Cables and hoses can be linkage during removal. Lower the cylinder damaged if they are kinked or through the secondary boom linkage and rest it pinched. on the block. 4 - 16 TMZ-34/19 Part No. 52075...
  • Page 61 64 Tag and disconnect the wires from the secondary boom lift cylinder. 65 Remove the pin retaining fasteners from the secondary boom lift cylinder barrel-end pivot pin at the turntable pivot. Part No. 52075 TMZ-34/19 4 - 17...

  • Page 62: Lift Cylinders

    4 Remove the pin retaining fastener from the Component damage hazard. The primary boom lift cylinder barrel-end pivot pin. solenoid valve can be damaged. Use caution when removing the cylinder from the machine. 4 - 18 TMZ-34/19 Part No. 52075...
  • Page 63 6 Lower the cylinder onto the secondary linkage. cylinder from the machine. 7 Attach an overhead crane to the boom pivot. 8 Carefully raise the boom pivot with the overhead crane until the secondary boom is in a horizontal position. Part No. 52075 TMZ-34/19 4 - 19...

  • Page 64: Ground Controls

    U21 connector circuit board U21 key switch KS1 key switch KS1 Emergency Stop button P2 CPU/display circuit board U22 key pad circuit board U15 voltage regulator D7 Emergency Stop button P2 4 - 20 TMZ-34/19 Part No. 52075...

  • Page 65: Ground Control Keypad Circuit Board

    Control Keypad Circuit Board 1 Disconnect the battery pack from the machine. Electrocution hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry. Part No. 52075 TMZ-34/19 4 - 21...

  • Page 66: Cpu Circuit Board

    OR use a grounded wrist strap. 5 Remove the connector circuit board mounting fasteners and remove the connector circuit board. 4 - 22 TMZ-34/19 Part No. 52075...

  • Page 67: Software Configuration

    The following procedures will not diagnostic display indicates that apply for machines manufactured the fourth toggle is in the on in the 1998 and 1999 model years. position. secondary down turntable rotate counterclockwise Part No. 52075 TMZ-34/19 4 - 23...
  • Page 68 5 Close the lid and install the fasteners. DIP Switch Legend Toggle Description Position All models models with manual outriggers Hour meter/flashing beacon Not used Outriggers hydraulic manual models with hydraulic outriggers 5 - 16 Not used 4 - 24 TMZ-34/19 Part No. 52075...

  • Page 69: Membrane Overlay

    BN46 SECONDARY UP FUNCTION ENABLE LOW CONNECTION WITH THE NUMBER “1.” CAREFULLY INSPECT THE CIRCUIT BN41 SECONDARY DOWN BOARD TO LOCATE THE NUMBER 1 WIRE OF THE RIBBON CABLE. 16 PIN RIBBON CABLE Part No. 52075 TMZ-34/19 4 - 25...
  • Page 70 Do not apply any pressure to the touch pad. 10 When satisfied with the position of the touch pad, firmly press down the entire surface of the touch pad with your fingers. 4 - 26 TMZ-34/19 Part No. 52075...

  • Page 71: Level Sensor

    2 Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both the ground and platform controls. Result: The power light should be on. battery charger ground control box level sensor Part No. 52075 TMZ-34/19 4 - 27...
  • Page 72 18 Disconnect the positive lead. 13 Turn the key switch to ground control. 4 - 28 TMZ-34/19 Part No. 52075...
  • Page 73 22 Apply Sentry Seal to the adjusting nuts. operate. The primary boom down, secondary boom down, jib boom down and turntable rotate functions should operate normally. Part No. 52075 TMZ-34/19 4 - 29...

  • Page 74: Interacter Batterycharger

    OR a shorted cell in a battery. AC input connector fuse panel Current settings Normal Liquid First voltage limit Float / Standby 27.6V 27.7V 27.5V 4 - 30 TMZ-34/19 Part No. 52075...
  • Page 75 To avoid overcharging and possible battery damage should the charger fail to turn off, disconnect the AC supply from the charger if the machine will be unattended for more than 24 hours. Part No. 52075 TMZ-34/19 4 - 31...

  • Page 76: Lester Battery Charger

    45A circuit breaker is used on the output side. North America model Worldwide model 30A fuse (output) 45A circuit breaker (output) AC input connector 4 - 32 TMZ-34/19 Part No. 52075...
  • Page 77 June 2005 Section 4 • Repair Procedures 800-610-4101 ActionRental.com This page intentionally left blank. Part No. 52075 TMZ-34/19 4 - 33...

  • Page 78: Hydraulic Power Unit

    Drain plug ............Drains tank ..........250 in-lbs / 28 Nm Breather cap ............. Vent tank Check valve ........G ... One way valve for pump output .... 155 in-lbs / 17.5 Nm 4 - 34 TMZ-34/19 Part No. 52075...
  • Page 79 June 2005 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B HYDRAULIC POWER UNIT Part No. 52075 TMZ-34/19 4 - 35...

  • Page 80: Valve Adjustments - Hydraulic Power Unit

    Component damage hazard. Do not continue to operate the machine if the hydraulic pump is cavitating. hydraulic tank test port pump motor pump lock nut relief valve adjusting screw 4 - 36 TMZ-34/19 Part No. 52075...

  • Page 81: Hydraulic Pump

    3 Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both the ground and platform controls. Part No. 52075 TMZ-34/19 4 - 37...
  • Page 82 Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. 3 Tag and disconnect the electrical wiring from the valve coil. 4 - 38 TMZ-34/19 Part No. 52075...
  • Page 83 5 Remove the pump mounting fasteners and remove the pump from the motor. Component damage hazard. Improper alignment during assembly can damage the pump-to-motor seal. Use caution when installing the pump onto the motor. Part No. 52075 TMZ-34/19 4 - 39...

  • Page 84: Turntable Rotation Manifold Components

    Relief valve ........I .... Turntable rotate circuit ...... 35-40 ft-lbs / 47-54 Nm Needle valve ........J .... Bypasses the relief valve to allow manual rotation of the turntable..25-30 ft-lbs / 34-41 Nm 4 - 40 TMZ-34/19 Part No. 52075...

  • Page 85: Valve Adjustments - Turntable Rotation Manifold

    Refer to Section 2, Specifications. Tip-over hazard. Do not adjust the relief valve higher than specified. 7 Install the relief valve cap. 8 Repeat steps 2 through 6 to confirm the relief valve pressure. Part No. 52075 TMZ-34/19 4 - 41...

  • Page 86: Outrigger Manifold Components

    3 position 4 way N.C......K ... Outrigger regeneration circuit ......10-12 ft-lbs / 14-16 Nm Solenoid valve, 3 position 4 way N.C......L ... Outrigger extend/retract ....10-12 ft-lbs / 14-16 Nm 4 - 42 TMZ-34/19 Part No. 52075...

  • Page 87: Valve Coils

    24V DC (schematic items M, N, O and P) Result: The resistance should be within specification, plus or minus 30%. Result: If the resistance is not within specification, plus or minus 30%, replace the coil. Part No. 52075 TMZ-34/19 4 - 43...

  • Page 88: Remove All Rings, Watches And Other Jewelry

    ActionRental.com MANIFOLDS REV C How to Test a Coil Diode COIL Genie incorporates spike suppressing diodes in all of its coils. Properly functioning coil diodes protect MULTI METER the electrical circuit by suppressing voltage spikes. Voltage spikes naturally occur within a function circuit following the interruption of electrical current to a coil.

  • Page 89: Turntable Rotation Components

    3 Remove the turntable rotation motor gear mounting fastener from under the turntable and remove the turntable rotation motor gear. 4 Remove the turntable rotation motor mounting fasteners and remove the turntable rotation motor from the machine. Part No. 52075 TMZ-34/19 4 - 45...

  • Page 90: Axle Components

    When the axle is installed, the brakes should be bled. Refer to the appropriate brake manufacturer's manual that was shipped with your Genie TMZ. 4 - 46 TMZ-34/19 Part No. 52075...

  • Page 91: Trailer Brakes

    Operation Maintenance Service Manual Maintenance Service Manual (Dexter part number LIT-001-00). (Dexter part number LIT-001-00). Dexter Axle Operation Maintenance Service Manual Dexter Axle Operation Maintenance Service Manual Genie part number 84376 Genie part number 84376 2 Chock the wheels. Electrical Brake System - 3 Release the parking brake.

  • Page 92: Outrigger Components

    5 Place a rod through the hole in the pin and twist to remove the pin. Remove the outrigger pivot pin from the machine. Crushing hazard. The outrigger may fall if not properly supported when the outrigger pivot pin is removed from the machine. 4 - 48 TMZ-34/19 Part No. 52075...

  • Page 93: Outrigger Cylinder

    Loosen hydraulic removed from the machine. connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 52075 TMZ-34/19 4 - 49...
  • Page 94 Component damage hazard. The solenoid valve can be damaged. Use caution when removing the cylinder from the machine. 4 - 50 TMZ-34/19 Part No. 52075...

  • Page 95: Troubleshooting And Repair Procedures Shall Be Completed By A Person Trained And Qualified On The Repair Of This Machine

    Do not allow oil to · All external AC power supply disconnected squirt or spray. from the machine Perform all troubleshooting on a firm, level surface. Two persons will be required to safely perform some troubleshooting procedures. Part No. 52075 TMZ-34/19 5 - 1...

  • Page 96: About This Section

    General Repair Process affected. Malfunction Identify Troubleshoot discovered symptoms problem still exists Return to Inspect Perform service and test repair problem solved 5 - 2 TMZ-34/19 Part No. 52075...

  • Page 97: Fault Code Chart (After Serial Number T3402-115)

    OR replace outrigger 0003 Down only mode disabled faulty outrigger switches OR consult switches Genie Industries Service Department Level machine OR repair or replace wire Machine out of level OR harness or connections faulty wire harness OR 0009...
  • Page 98 OR faulty circuit replace circuit board board Right front outrigger coil RF outrigger valve coil Short in wire harness Repair faulty wiring OR 0038 fault shorted OR faulty circuit board replace circuit board 5 - 4 TMZ-34/19 Part No. 52075...
  • Page 99 OR faulty circuit replace circuit board board Proportional valve coil Proportional valve coil Short in wire harness Repair faulty wiring OR 0092 fault shorted OR faulty circuit board replace circuit board Part No. 52075 TMZ-34/19 5 - 5...

  • Page 100: All Functions Will Not Operate (Before Serial Number T3400-001)

    ˆu†‚qsuÆY$# the on position. $&` Be sure the batteries are fully charged. AxusÆ’…‚qwuÆqÆ…‘†‘ "` Vu†‚qsuÆwˆ…‘„tÆs…„ˆ…‚ ‰ytuÆ…vÆT# s…„qsÆqÆT# Be sure the unit is set up according to the operator's manual. $&` A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 6 TMZ-34/19 Part No. 52075...
  • Page 101 Vu†‚qsuÆwˆ…‘„tÆs…„ˆ…‚‰ s…„qsÆSVƈuvuˆÆ… Eˆ…‘„tÆA…„ˆ…‚‰ $&` G„…†uˆqy’uÆAxqˆÆ&ÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ w……t X‘ˆ„Ɓu•Æ‰“ysxƐ… AxusÆ…ƉuuÆyvÆsqƒÆ…„ Vu†‚qsuƆ‚qv…ˆƒ "` †‚qv…ˆƒÆs…„ˆ…‚Ɔ…‰yy…„ u•Æ‰“ysxÆy‰Æqsy’qy„w s…„ˆ…‚‰Æs…„qsÆSV q„tÆsxusÆ…‘†‘Æ‰ytuÆ…v xuÆs…„qs ˆuvuˆÆ…ÆT‚qv…ˆƒ †‚qv…ˆƒÆs…„ˆ…‚‰ A…„ˆ…‚‰ÆG„…†uˆqy’u s…„qs AxqˆÆ'ÆSVÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Vu†qyˆÆ…ˆÆˆu†‚qsuÆIW# $&` Xˆ…‘r‚u‰x……Æ‚yvÆq„t tˆy’uƉ•‰uƒ‰ ‰u†qˆqu‚•ÆSVƈu†‚qsu ATYÆsyˆs‘yÆr…qˆtÆY#) SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 52075 TMZ-34/19 5 - 7...

  • Page 102: Pump Motor Will Not Operate

    SVƈu†‚qsuÆY$#ÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ ‚u‰‰ AxusÆ’…‚qwuÆqÆxu Vu†qyˆÆ…†u„Æy„Æ$&` xq„Æ$&` †…‰yy’uƐuˆƒy„q‚Æ…„Ɛxu †…“uˆÆ‰‘††‚•Æsqr‚uÆvˆ…ƒ †‘ƒ†Æƒ……ˆÆQ' rquˆyu‰Æ…Æ@Ɛuˆƒy„q‚ qÆY(Ɛ…Ɔ…‰yy’u uˆƒy„q‚ÆqÆQ' $&` $&` AxusÆs…„tyy…„Æ…v Tˆu‰‰Æq„tÆx…‚tƐxuÆxywx Vu†‚qsuÆY( w……t wˆ…‘„tÆsqr‚uÆvˆ…ƒÆQ'Ɛ… ‰†uutÆv‘„sy…„Æu„qr‚u xuÆQuˆƒy„q‚ÆqÆY( r‘…„Æq„tƆˆu‰‰Æxu †ˆyƒqˆ•Ær……ƒÆ‘†Ær‘…„ AxusÆ’…‚qwuÆqÆQ uˆƒy„q‚ÆqÆY( Vu†‚qsuÆwˆ…‘„tÆsqr‚u ‚u‰‰Æxq„ vˆ…ƒÆQ'Ɛ…ÆY(ÆSVƈu†qyˆ $"` …†u„Æy„Æwˆ…‘„tÆsqr‚u vˆ…ƒÆrquˆyu‰Æ@'Ɛ…ÆY( Vu†‚qsuÆQ' 5 - 8 TMZ-34/19 Part No. 52075...

  • Page 103: All Functions Inoperative, Power Unit Starts And Runs

    †…‰yy’uÆs…„„usy…„ the power unit is turned counterclockwise in the w……t closed position. Xu‰ÆxuƆ‘ƒ†ÆWuu Vu†‚qsuƐxuƆ‘ƒ† Vu†qyˆÆWusy…„ Be sure the hydraulic tank is full. w……t Vuqt€‘‰ÆxuƆˆu‰‰‘ˆu ˆu‚yuvÆ’q‚’uÆyuƒÆDÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ Part No. 52075 TMZ-34/19 5 - 9...

  • Page 104: Ground Controls Inoperative

    „… Vu†‚qsuÆIW# AxusÆ’…‚qwuÆq Vu†qyˆÆ…†u„Æy„Æ“yˆuÆvˆ…ƒ "` uˆƒy„q‚ÆÉ#Æ…vÆs…„„us…ˆ IW#Ɛ…Ɛuˆƒy„q‚ÆÉ#Æ…v H1ÆqÆxuÆ“yˆuÆxqˆ„u‰‰ s…„„us…ˆÆH1ÆqÆY$# s…„„us…ˆÆsyˆs‘yÆr…qˆt AxusÆ…ƉuuÆyvÆq‚‚ƈyrr…„ Y„†‚‘wƐxuƈyrr…„ sqr‚u‰ÆqˆuƆˆ…†uˆ‚• sqr‚u‰Æq„tƈus…„„us s…„„usutƐ…ƐxuÆsyˆs‘y xuƒÆ…ƐxuÆsyˆs‘yÆr…qˆt r…qˆt‰ ƒqy„wƉ‘ˆuƐxqÆxu• qˆuÆs…„„usutƉˆqywx q„tÆruwy„ w……t ˆ…‘r‚u‰x……y„wÆvˆ…ƒÆxu ruwy„„y„wÆ…vƐxuÆsxqˆ Vu†‚qsuƐxuÆwˆ…‘„t s…„ˆ…‚Ɓu•†qtÆsyˆs‘y r…qˆtÆY#'ÆSVƈu†‚qsu xuÆATYÆsyˆs‘yÆr…qˆt Y#)ÆSVƈu†‚qsuÆY$# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 10 TMZ-34/19 Part No. 52075...

  • Page 105: Platform Controls Inoperative

    „… Vu†‚qsuÆIW# AxusÆ’…‚qwuÆqÆxu Vu†qyˆÆ…†u„Æy„Æ“yˆuÆvˆ…ƒ "` “yˆuÆ…„Ɛuˆƒy„q‚ÆÉ%Æ…v IW#Ɛ…Ɛuˆƒy„q‚ÆÉ%Æ…v s…„„us…ˆÆH1ÆqÆxuÆ“yˆu s…„„us…ˆÆH1ÆqÆY$# xqˆ„u‰‰Æs…„„us…ˆ syˆs‘yÆr…qˆtÆY$# AxusÆ…ƉuuÆyvÆq‚‚ƈyrr…„ Y„†‚‘wƐxuƈyrr…„ sqr‚u‰ÆqˆuƆˆ…†uˆ‚• sqr‚u‰Æq„tƈus…„„us s…„„usutƐ…ƐxuÆsyˆs‘y xuƒÆ…ƐxuÆsyˆs‘yÆr…qˆt r…qˆt‰ÆqÆxuÆwˆ…‘„t ƒqy„wƉ‘ˆuƐxqÆxu• q„tƆ‚qv…ˆƒÆs…„ˆ…‚‰ qˆuÆs…„„usutƉˆqywx q„tÆruwy„ ˆ…‘r‚u‰x……y„wÆvˆ…ƒÆxu w……t ruwy„„y„wÆ…vƐxuÆsxqˆ Vu†‚qsuƐxuƆ‚qv…ˆƒ s…„ˆ…‚‰Æu•†qtÆsyˆs‘y r…qˆtÆY%ÆSVƈu†‚qsu xuÆATYÆsyˆs‘yÆr…qˆt Y#)ÆSVƈu†‚qsuÆY$# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 52075 TMZ-34/19 5 - 11...

  • Page 106: Jib Boom Up Function Inoperative

    "` yuƒÆ9 Vu†‚qsuƐxuÆwˆ…‘„t s…„ˆ…‚Ɓu•†qtÆsyˆs‘y r…qˆtÆSVƈu†‚qsuƐxu ATYÆsyˆs‘yÆr…qˆtÆY#) SVƈu†‚qsuÆY$#ÆSV $&` s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ "Æ…ˆ By‰s…„„usÆxuÆ“yˆu‰Æ… y„vy„yu xuÆ€yrÆr……ƒÆ‚yvÆs•‚y„tuˆ Vu†‚qsuƐxuÆ€yrÆr……ƒÆ‚yv …xƒ‰ ‰…‚u„…ytÆ’q‚’uÆs…y‚Æq„t s•‚y„tuˆÆ‰…‚u„…ytÆ’q‚’u u‰Æxuƈu‰y‰q„suÆ…vƐxu s…y‚ÆyuƒÆ9 ’q‚’uÆs…y‚ ÆWuuÆVu†qyˆ Wusy…„ $%Ɛ…Æ$' …xƒ‰ AxusÆv…ˆÆƒusxq„ysq‚ ˆu‰ˆysy…„‰Æuu†y„wÆ€yr r……ƒÆ‘†Æv‘„sy…„Ævˆ…ƒ …†uˆqy„wÆSVƈu†qyˆÆ…ˆ ˆu†‚qsuƐxuÆs•‚y„tuˆÆSV ˆu†qyˆÆ…ˆÆˆu†‚qsuƐxu ‰…‚u„…ytÆ’q‚’uÆsqˆˆytwu yuƒÆ9Æ…„ƐxuÆs•‚y„tuˆ 5 - 12 TMZ-34/19 Part No. 52075...

  • Page 107: Jib Boom Down Function Inoperative

    …xƒ‰ q„tƐxuÆ€yrÆr……ƒÆt…“„ ’q‚’uÆs…y‚Æq„tƐu‰Æxu r……ƒÆt…“„Æv‘„sy…„ r‘…„Æ…„ƐxuÆwˆ…‘„t ˆu‰y‰q„suÆ…vƐxuÆ’q‚’u vˆ…ƒÆ…†uˆqy„wÆSV †q„u‚Æy„ƐxuÆt…“„ s…y‚ ÆWuuÆVu†qyˆÆWusy…„ ˆu†qyˆÆ…ˆÆˆu†‚qsuƐxu tyˆusy…„Æq„tÆsxus s•‚y„tuˆÆSVƈu†qyˆÆ…ˆ ’…‚qwuÆqsˆ…‰‰ÆxuÆ“x "Æ…ˆÆy„vy„yu ˆu†‚qsuƐxuƉ…‚u„…yt q„tÆr‚Æ“yˆu‰ÆqÆxu …xƒ‰ ’q‚’uÆsqˆˆytwuÆyuƒÆ9 †ˆ…†…ˆy…„q‚Ɖ…‚u„…yt …„ƐxuÆs•‚y„tuˆÆSV ’q‚’uÆyuƒÆCÆ…„Ɛxu Vu†‚qsuƐxuƆˆ…†…ˆy…„q‚ ˆu†‚qsuƐxuƆˆ…†…ˆy…„q‚ x•tˆq‘‚ysƆ…“uˆÆ‘„y ‰…‚u„…ytÆ’q‚’uÆs…y‚ ’q‚’uÆsqˆˆytwuÆyuƒÆC yuƒÆC …„ƐxuÆx•tˆq‘‚ysƆ…“uˆ ‘„y "` A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52075 TMZ-34/19 5 - 13...
  • Page 108 CHART 7 REV B Tˆu‰‰Æq„tÆx…‚tÆq Vu†qyˆÆ…†u„Æy„Æ“xÆq„t A…„y„‘utÆvˆ…ƒÆxu v‘„sy…„Æu„qr‚uÆr‘…„ r‚Æ“yˆu‰Ævˆ…ƒÆuˆƒy„q‚‰ †ˆu’y…‘‰Æ†qwu $&` q„tƐxuÆ€yrÆr……ƒÆt…“„ É$#Æq„tÆÉ$$Æ…v r‘…„Æ…„ƐxuÆwˆ…‘„t s…„„us…ˆÆH&ÆqÆY$#Ɛ… †q„u‚Æy„ƐxuÆt…“„ xuƆˆ…†…ˆy…„q‚Ɖ…‚u„…yt tyˆusy…„Æq„tÆsxus ’q‚’uÆs…y‚ÆyuƒÆD ’…‚qwuÆqsˆ…‰‰ÆxuÆ“x q„tÆr‚Æ“yˆu‰Æq uˆƒy„q‚‰ÆÉ$#Æq„tÆÉ$$ …vÆs…„„us…ˆÆH&Æ…„Ɛxu “yˆuÆxqˆ„u‰‰Æs…„„us…ˆ syˆs‘yÆr…qˆtÆY$# "` Vu†‚qsuƐxuƁu•†qt syˆs‘yÆr…qˆtÆY#'ÆSV ˆu†‚qsuƐxuÆATYÆsyˆs‘y r…qˆtÆY#)ÆSVƈu†‚qsu Y$#ÆSVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 14 TMZ-34/19 Part No. 52075...

  • Page 109: Primary Boom Up Function Inoperative

    Vu†‚qsuƐxuÆwˆ…‘„t s…„ˆ…‚Ɓu•†qtÆsyˆs‘y r…qˆtÆY#'ÆSVƈu†‚qsu xuÆATYÆsyˆs‘yÆr…qˆt Y#)ÆSVƈu†‚qsuÆY$# SVÆs…„‰‘‚ÆEu„yu $&` G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ By‰s…„„usÆxuÆ“yˆu‰Æ… AxusÆv…ˆÆƒusxq„ysq‚ $%Ɛ…Æ$' xuƆˆyƒqˆ•Ær……ƒÆ‚yv ˆu‰ˆysy…„‰Æuu†y„w …xƒ‰ s•‚y„tuˆÆ‰…‚u„…ytÆ’q‚’u †ˆyƒqˆ•Ær……ƒÆ‘† s…y‚Æq„tƐu‰Æxu v‘„sy…„Ævˆ…ƒÆ…†uˆqy„w ˆu‰y‰q„suÆ…vƐxuÆ’q‚’u SVƈu†qyˆÆ…ˆÆˆu†‚qsuƐxu s…y‚ ÆWuuÆVu†qyˆÆWusy…„ s•‚y„tuˆÆSVƈu†qyˆÆ…ˆ ˆu†‚qsuƐxuƉ…‚u„…yt "Æ…ˆÆy„vy„yu ’q‚’uÆsqˆˆytwuÆyuƒÆ@ …xƒ‰ …„ƐxuÆs•‚y„tuˆ Vu†‚qsuƐxuƆˆyƒqˆ• r……ƒÆ‚yvÆs•‚y„tuˆ ‰…‚u„…ytÆ’q‚’uÆs…y‚ yuƒÆ@ Part No. 52075 TMZ-34/19 5 - 15...

  • Page 110: Primary Boom Down Function Inoperative

    xuÆ“yˆu‰ÆqÆxuƆˆyƒqˆ• $&` r……ƒÆs•‚y„tuˆÆ‰…‚u„…yt ’q‚’uÆs…y‚ÆyuƒÆ@ Vu†qyˆÆ…†u„Æy„Æ“xÆq„t r‚Æ“yˆu‰Ævˆ…ƒÆuˆƒy„q‚‰ É$Æq„tÆÉ%Æ…vÆs…„„us…ˆ H&ÆqÆY$#Ɛ…ƐxuƆˆyƒqˆ• r……ƒÆ‚yvÆs•‚y„tuˆ $&` ‰…‚u„…ytÆ’q‚’uÆs…y‚ yuƒÆ@ "Æ…ˆ By‰s…„„usÆxuÆ“yˆu‰Æ… xuƆˆyƒqˆ•Ær……ƒÆ‚yv y„vy„yu Vu†‚qsuƐxuƆˆyƒqˆ• …xƒ‰ s•‚y„tuˆÆ‰…‚u„…ytÆ’q‚’u r……ƒÆ‚yvÆs•‚y„tuˆ s…y‚Æq„tƐu‰Æxu ‰…‚u„…ytÆ’q‚’uÆs…y‚ ˆu‰y‰q„suÆ…vƐxuÆ’q‚’u yuƒÆ@ s…y‚ ÆWuuÆVu†qyˆÆWusy…„ $%Ɛ…Æ$' …xƒ‰ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 16 TMZ-34/19 Part No. 52075...
  • Page 111 ‰…‚u„…ytÆ’q‚’uÆs…y‚ ’q‚’uÆsqˆˆytwuÆyuƒÆC yuƒÆC …„ƐxuÆx•tˆq‘‚ysƆ…“uˆ ‘„y "` Tˆu‰‰Æq„tÆx…‚tÆq Vu†qyˆÆ…†u„Æy„Æ“xÆq„t v‘„sy…„Æu„qr‚uÆr‘…„ r‚Æ“yˆu‰Ævˆ…ƒÆuˆƒy„q‚‰ $&` q„tƐxuƆˆyƒqˆ•Ær……ƒ É$#Æq„tÆÉ$$Æ…v t…“„Ær‘…„Æ…„Ɛxu s…„„us…ˆÆH&ÆqÆY$#Ɛ… wˆ…‘„tƆq„u‚Æy„Ɛxu xuƆˆ…†…ˆy…„q‚Ɖ…‚u„…yt t…“„Ætyˆusy…„Æq„t ’q‚’uÆyuƒÆC sxusÆ’…‚qwuÆqsˆ…‰‰ xuÆ“xÆq„tÆr‚Æ“yˆu‰Æq uˆƒy„q‚‰ÆÉ$#Æq„tÆÉ$$ …vÆs…„„us…ˆÆH&ÆqÆxu “yˆuÆxqˆ„u‰‰Æs…„„us…ˆ syˆs‘yÆr…qˆtÆY$# "` Vu†‚qsuƐxuƁu•†qt syˆs‘yÆr…qˆtÆY#'ÆSV ˆu†‚qsuƐxuÆATYÆsyˆs‘y r…qˆtÆY#)ÆSVƈu†‚qsu Y$#ÆSVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 52075 TMZ-34/19 5 - 17...

  • Page 112: Secondary Boom Up Function Inoperative

    Vu†‚qsuƐxuÆwˆ…‘„t s…„ˆ…‚Ɓu•†qtÆsyˆs‘y r…qˆtÆY#'ÆSVƈu†‚qsu xuÆATYÆsyˆs‘yÆr…qˆt Y#)ÆSVƈu†‚qsuÆY$# SVÆs…„‰‘‚ÆEu„yu $&` G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ By‰s…„„usÆxuÆ“yˆu‰Æ… AxusÆv…ˆÆƒusxq„ysq‚ $%Ɛ…Æ$' xuƉus…„tqˆ•Ær……ƒÆ‚yv ˆu‰ˆysy…„‰Æuu†y„w …xƒ‰ s•‚y„tuˆÆ‰…‚u„…ytÆ’q‚’u ‰us…„tqˆ•Ær……ƒÆ‘† s…y‚Æq„tƐu‰Æxu v‘„sy…„Ævˆ…ƒÆ…†uˆqy„w ˆu‰y‰q„suÆ…vƐxuÆ’q‚’u SVƈu†qyˆÆ…ˆÆˆu†‚qsuƐxu s…y‚ ÆWuuÆVu†qyˆÆWusy…„ s•‚y„tuˆÆSVƈu†qyˆÆ…ˆ ˆu†‚qsuƐxuƉ…‚u„…yt "Æ…ˆÆy„vy„yu ’q‚’uÆsqˆˆytwuÆyuƒÆA …xƒ‰ …„ƐxuÆs•‚y„tuˆ Vu†‚qsuƐxuƉus…„tqˆ• r……ƒÆ‚yvÆs•‚y„tuˆ ‰…‚u„…ytÆ’q‚’uÆs…y‚ yuƒÆA 5 - 18 TMZ-34/19 Part No. 52075...

  • Page 113: Secondary Boom Down Function Inoperative

    xuÆ“yˆu‰ÆqÆxu $&` ‰us…„tqˆ•Ær……ƒ s•‚y„tuˆÆ‰…‚u„…ytÆ’q‚’u s…y‚ÆyuƒÆA Vu†qyˆÆ…†u„Æy„Æ“xÆq„t r‚Æ“yˆu‰Ævˆ…ƒÆuˆƒy„q‚‰ É1Æq„tÆÉ#'Æ…vÆs…„„us…ˆ H&ÆqÆY$#Ɛ…Ɛxu ‰us…„tqˆ•Ær……ƒÆ‚yv s•‚y„tuˆÆ‰…‚u„…ytÆ’q‚’u $&` s…y‚ÆyuƒÆA "Æ…ˆ By‰s…„„usÆxuÆ“yˆu‰Æ… xuƉus…„tqˆ•Ær……ƒÆ‚yv y„vy„yu Vu†‚qsuƐxuƉus…„tqˆ• …xƒ‰ s•‚y„tuˆÆ‰…‚u„…ytÆ’q‚’u r……ƒÆ‚yvÆs•‚y„tuˆ s…y‚Æq„tƐu‰Æxu ‰…‚u„…ytÆ’q‚’uÆs…y‚ ˆu‰y‰q„suÆ…vƐxuÆ’q‚’u yuƒÆA s…y‚ ÆWuuÆVu†qyˆÆWusy…„ $%Ɛ…Æ$' …xƒ‰ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52075 TMZ-34/19 5 - 19...
  • Page 114 ‰…‚u„…ytÆ’q‚’uÆs…y‚ ’q‚’uÆsqˆˆytwuÆyuƒÆC yuƒÆC …„ƐxuÆx•tˆq‘‚ysƆ…“uˆ ‘„y "` Tˆu‰‰Æq„tÆx…‚tÆq Vu†qyˆÆ…†u„Æy„Æ“xÆq„t v‘„sy…„Æu„qr‚uÆr‘…„ r‚Æ“yˆu‰Ævˆ…ƒÆuˆƒy„q‚‰ $&` q„tƐxuƉus…„tqˆ• É$#Æq„tÆÉ$$Æ…v r……ƒÆt…“„Ær‘…„Æ…„ s…„„us…ˆÆH&ÆqÆY$#Ɛ… xuÆwˆ…‘„tƆq„u‚Æy„Ɛxu xuƆˆ…†…ˆy…„q‚Ɖ…‚u„…yt t…“„Ætyˆusy…„Æq„t ’q‚’uÆyuƒÆC sxusÆ’…‚qwuÆqsˆ…‰‰ xuÆ“xÆq„tÆr‚Æ“yˆu‰Æq uˆƒy„q‚‰ÆÉ$#Æq„tÆÉ$$ …vÆs…„„us…ˆÆH&Æ…„Ɛxu “yˆuÆxqˆ„u‰‰Æs…„„us…ˆ syˆs‘yÆr…qˆtÆY$# "` Vu†‚qsuƐxuƁu•†qt syˆs‘yÆr…qˆtÆY#'ÆSV ˆu†‚qsuƐxuÆATYÆsyˆs‘y r…qˆtÆY#)ÆSVƈu†‚qsu Y$#ÆSVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 20 TMZ-34/19 Part No. 52075...

  • Page 115: Turntable Rotate Left Function Inoperative

    AxusÆv…ˆÆƒusxq„ysq‚ "Ɛ…Æ$'"ÆrqˆƆˆu‰‰‘ˆu ˆu‰ˆysy…„‰Æuu†y„w #$"" wq‘wuƐ…ƐxuƇ‘ys ‘ˆ„qr‚uƈ…quÆ‚uv †‰y ty‰s…„„usÆs…‘†‚y„wÆ…„ v‘„sy…„Ævˆ…ƒÆ…†uˆqy„w xuƆ…“uˆÆ‘„yÆyuƒÆB SVƈu†qyˆÆ…ˆÆˆu†‚qsu 9sy’quƐ‘ˆ„qr‚uƈ…qu x•tˆq‘‚ysƃ……ˆÆSV ‚uvÆv‘„sy…„Æq„tÆsxus ‘ˆ„qr‚uƈ…quƃq„yv…‚t xuƆˆu‰‰‘ˆu ƒq•Æxq’uÆq„Æy„uˆ„q‚ tuvus ÆA…„‰‘‚ÆEu„yu ‚u‰‰Æxq„ G„t‘‰ˆyu‰ÆWuˆ’ysu #$""Ɔ‰y Bu†qˆƒu„ Vuqt€‘‰Æˆu‚yuvÆ’q‚’u yuƒÆGÆWuuÆVu†qyˆ Wusy…„ÆSVƈu†qyˆÆ…ˆ ˆu†‚qsuÆx•tˆq‘‚ysƃ……ˆ SVƈu†‚qsuÆ„uut‚uÆ’q‚’u yuƒÆHÆSVƐ‘ˆ„qr‚u ˆ…quƃq„yv…‚tƃq• xq’uÆq„Æy„uˆ„q‚Ætuvus A…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ Part No. 52075 TMZ-34/19 5 - 21...

  • Page 116: Turntable Rotate Right Function Inoperative

    AxusÆv…ˆÆƒusxq„ysq‚ "Ɛ…Æ$'"ÆrqˆƆˆu‰‰‘ˆu ˆu‰ˆysy…„‰Æuu†y„w #$"" wq‘wuƐ…ƐxuƇ‘ys ‘ˆ„qr‚uƈ…quƈywx †‰y ty‰s…„„usÆs…‘†‚y„wÆ…„ v‘„sy…„Ævˆ…ƒÆ…†uˆqy„w xuƆ…“uˆÆ‘„yÆyuƒÆB SVƈu†qyˆÆ…ˆÆˆu†‚qsu 9sy’quƐ‘ˆ„qr‚uƈ…qu x•tˆq‘‚ysƃ……ˆÆSV ˆywxÆv‘„sy…„Æq„tÆsxus ‘ˆ„qr‚uƈ…quƃq„yv…‚t xuƆˆu‰‰‘ˆu ƒq•Æxq’uÆq„Æy„uˆ„q‚ tuvus ÆA…„‰‘‚ÆEu„yu ‚u‰‰Æxq„ G„t‘‰ˆyu‰ÆWuˆ’ysu #$""Ɔ‰y Bu†qˆƒu„ Vuqt€‘‰Æˆu‚yuvÆ’q‚’u yuƒÆGÆWuuÆVu†qyˆ Wusy…„ÆSVƈu†qyˆÆ…ˆ ˆu†‚qsuÆx•tˆq‘‚ysƃ……ˆ SVƈu†‚qsuÆ„uut‚uÆ’q‚’u yuƒÆHÆSVƐ‘ˆ„qr‚u ˆ…quƃq„yv…‚tƃq• xq’uÆq„Æy„uˆ„q‚Ætuvus A…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ 5 - 22 TMZ-34/19 Part No. 52075...

  • Page 117: Parking Brake Function Inoperative

    ƒqsxy„u Function WuuÆVu†qyˆÆWusy…„ ˆu†‚qsuÆrˆquƉx…u‰ ƒ…’u‰ 9††‚•ÆxuƆqˆy„wÆrˆqu WuuÆrˆquƃq„‘vqs‘ˆu‰ Inoperative q„tÆquƒ†Æ…Ɔ‘‰xƐxu ƒq„‘q‚Æv…ˆÆ†ˆ…sut‘ˆu‰ ƒqsxy„u …„Æty‰q‰‰uƒr‚y„wƐxu rˆqu‰ Be sure that the parking ƒqsxy„u brake cables are t…u‰Æ„… ƒ…’u properly connected and are in good condition. XxuƆqˆy„wÆrˆquÆy‰ …†uˆqy„wÆs…ˆˆus‚• Part No. 52075 TMZ-34/19 5 - 23...
  • Page 118 Section 5 • Troubleshooting Flow Charts June 2005 800-610-4101 ActionRental.com This page intentionally left blank. 5 - 24 TMZ-34/19 Part No. 52075...
  • Page 119 Be sure that all necessary tools and test equipment are available and ready for use. Malfunction Identify Troubleshoot discovered symptoms problem still exists Return to Inspect Perform service repair and test problem solved Part No. 52075 TMZ-34/19 6 - 1...

  • Page 120: Electrical Component And Wire Color Legends

    Y24 = Turntable rotate right Orange Y39 = Outrigger up (retract) Y41 = Outrigger regen Y45 = Primary boom White Y46 = Secondary boom Yellow Y47 = Jib boom Y48 = Outrigger level 6 - 2 TMZ-34/19 Part No. 52075...

  • Page 121: Limit Switch Legend

    • left rear SW15, SW15A • right rear SW16, SW16A outrigger deployed switch (after serial number T3499-769) • left front SW13 • right front SW14 • left rear SW15 • right rear SW16 Part No. 52075 TMZ-34/19 6 - 3...

  • Page 122: Trailer Lighting Wiring Diagram

    QUICK DISCONNECT QD12 TRAILER PLUG RIGHT REAR TAIL LIGHT LEFT REAR TAIL LIGHT TERMINAL BASE LEFT SID E MARKER 1 YL 2 BL 5 BN 3 WH 6 RD 4 GN 7 BK 6 - 4 TMZ-34/19 Part No. 52075...

  • Page 123: Electrical Symbols Legend

    DIP switch Hour meter Circuit connection Motor controller 24V DC 5V DC Fuse Horn or alarm Voltage regulator Circuits crossing no connection Circuit breaker Solenoid valve LEVEL SENSOR Level sensor Button or switch Battery Part No. 52075 TMZ-34/19 6 - 5...

  • Page 124: (From Serial Number T3498-001 To T3499-361)

    24 20 15 9 5 10 N.O.H.C. HORN LEVEL SENSOR BATTERY FOUR 6V CHARGER BATTERIES MOTOR - NOTE - MACHINE SHOWN IN THE STOWED AC INPUT POSITION WITH MOTOR THE POWER OFF CONTROLLER ES0061C 6 - 6 TMZ-34/19 Part No. 52075...

  • Page 125: (From Serial Number T3499-362 To T3499-769)

    24 20 15 9 5 10 N.O.H.C. HORN LEVEL SENSOR BATTERY FOUR 6V CHARGER BATTERIES MOTOR - NOTE - MACHINE SHOWN IN THE STOWED AC INPUT POSITION WITH MOTOR THE POWER OFF CONTROLLER ES0061D Part No. 52075 TMZ-34/19 6 - 7...

  • Page 126: (From Serial Number T3400-001)

    SW15 SW13 N.O. N.O. LS27 N.C. BATTERY FOUR 6V CHARGER BATTERIES MOTOR 24V+ - NOTE - 0-5V AC INPUT MACHINE SHOWN MOTOR IN THE STOWED CONTROLLER POSITION WITH THE POWER OFF ES0209D ES0209F 6 - 8 TMZ-34/19 Part No. 52075...
  • Page 127 FUNCTION ENABLE LOW EMERGENCY STOP PLATFORM CONTROL BOX GROUND CONTROL LIFT / DRIVE CONNECTOR PC BOARD LEVEL SENSOR - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH ES0209D THE POWER OFF ES0209F Part No. 52075 TMZ-34/19 6 - 9...
  • Page 128 LS12 N.C.H.O. N.C.H.O. N.O.H.C. LS27 N.C. BATTERY FOUR 6V CHARGER BATTERIES MOTOR 24V+ - NOTE - 0-5V AC INPUT MACHINE SHOWN MOTOR IN THE STOWED CONTROLLER POSITION WITH THE POWER OFF ES0210D ES0210E 6 - 10 TMZ-34/19 Part No. 52075...

  • Page 129: Electrical Schematic Models With Hydraulic Outriggers

    FUNCTION ENABLE LOW EMERGENCY STOP PLATFORM CONTROL BOX GROUND CONTROL LIFT / DRIVE CONNECTOR PC BOARD LEVEL SENSOR - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH ES0210D THE POWER OFF ES0210E Part No. 52075 TMZ-34/19 6 - 11...
  • Page 130 Section 6 • Schematics June 2005 800-610-4101 ActionRental.com This page intentionally left blank. 6 - 12 TMZ-34/19 Part No. 52075...

  • Page 131: Hydraulic Symbols Legend And Component Reference

    0.037 in 9.4 mm 4000 psi 2000 psi 275.8 bar 137.9 bar Fixed displacement pump Orifice with size Counterbalance valve Hydraulic power unit components Turntable manifold components Outrigger manifold components Part No. 52075 TMZ-34/19 6 - 13...

  • Page 132: (From Serial Number T3498-001 To T3499-769)

    9.4 mm TEST 1200 psi 3 gpm 82.7 bar 11.3 L/min 3200 psi 220.6 bar 35 psi 2.4 bar 1.5 gpm 5.7 L/min 18 psi 1.2 bar TURNTABLE ROTATE MANIFOLD HYDRAULIC POWER UNIT HS00007A 6 - 14 TMZ-34/19 Part No. 52075...

  • Page 133: (From Serial Number T3400-001 To T3400-265)

    9.4 mm TEST 3 gpm 11.3 L/min 1200 psi 3200 psi 82.7 bar 220.6 bar 35 psi 2.4 bar 1.5 gpm 5.7 L/min 18 psi 1.2 bar TURNTABLE ROTATE MANIFOLD HYDRAULIC POWER UNIT HS0132A Part No. 52075 TMZ-34/19 6 - 15...

  • Page 134: (After Serial Number T3400-265)

    9.4 mm TEST 3 gpm 11.3 L/min 1200 psi 3200 psi 82.7 bar 220.6 bar 35 psi 2.4 bar 1.5 gpm 5.7 L/min 18 psi 1.2 bar TURNTABLE ROTATE MANIFOLD HYDRAULIC POWER UNIT HS0132B 6 - 16 TMZ-34/19 Part No. 52075...

  • Page 135: (Before Serial Number T3400-266)

    OUTRIGGER MANIFOLD TEST 3 gpm 11.3 L/min 1200 psi 82.7 bar 3200 psi 220.6 bar 35 psi 2.4 bar 1.5 gpm 5.7 L/min 18 psi 1.2 bar TURNTABLE ROTATE MANIFOLD HYDRAULIC POWER UNIT HS0133A Part No. 52075 TMZ-34/19 6 - 17...

  • Page 136: (After Serial Number T3400-265)

    OUTRIGGER MANIFOLD TEST 3 gpm 11.3 L/min 1200 psi 82.7 bar 3200 psi 220.6 bar 35 psi 2.4 bar 1.5 gpm 5.7 L/min 18 psi TURNTABLE 1.2 bar ROTATE MANIFOLD HYDRAULIC POWER UNIT HS0133B 6 - 18 TMZ-34/19 Part No. 52075...
  • Page 137 800-610-4101 ActionRental.com Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie China Genie Scandinavia Phone + 86 21 53852570 Phone +...
  • Page 138 800-610-4101 ActionRental.com Part No. 52075 Rev C...

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