Genie TMZ-34/19 Operator's Manual
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Genie TMZ-34/19 Operator's Manual

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Table of Contents

See also: Service Manual
Operator's Manual
with Maintenance Information
FourthEdition
First P r i n t i n g
Part N o . 9 7 8 6 6
This manual replaces
part number 72895

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Table of Contents
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Summary of Contents for Genie TMZ-34/19

  • Page 1 Operator’s Manual FourthEdition First P r i n t i n g with Maintenance Information Part N o . 9 7 8 6 6 This manual replaces part number 72895...

  • Page 2: Table Of Contents

    Second Edition: Third Printing, January 2002 Internet: http://www.genielift.com Fourth Edition: First Printing, May 2005 e-mail: techpub@genieind.com "Genie" and "TMZ" are registered trademarks of Genie Industries in the USA and many other countries. These machines comply with ANSI/SIA 92.2-1990. Printed on recycled paper Printed in U.S.A.

  • Page 3: Safety

    You read, understand and obey employer's safety rules and worksite regulations. You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. Part No. 97866 Genie TMZ-34/19...
  • Page 4 Do not operate the machine during lightning or storms. Do not use the machine as a ground for welding. Genie TMZ-34/19 Part No. 97866...
  • Page 5 Do not place ladders or scaffolds in the platform or against any part of this machine. Do not use the machine on a moving or mobile surface or vehicle. Part No. 97866 Genie TMZ-34/19...
  • Page 6 Do not fully lower the booms unless the booms are manuals are complete, legible and in the storage aligned with the tongue. The booms must be container located on the platform. lowered onto the boom rests. Genie TMZ-34/19 Part No. 97866...
  • Page 7 SAFETY RULES Towing Hazards Decal Legend Read, understand and obey all of your tow vehicle Genie product decals use symbols, color coding manufacturer’s recommendations, warnings and and signal words to identify the following: instructions before towing this machine. Do not tow the machine unless the boom hold-down Safety alert symbol—used to alert...
  • Page 8 Lower the platform entry mid-rail or close the entry Crushing Hazard gate before operating. Use common sense and planning when operating the machine with the platform controls from the ground. Maintain safe distances between the operator, the machine and fixed objects. Genie TMZ-34/19 Part No. 97866...
  • Page 9 Use the appropriate number of people and proper lifting techniques when lifting batteries. Do not contact the battery terminals or the cable clamps with tools that may cause sparks. Part No. 97866 Genie TMZ-34/19...

  • Page 10: Controls

    3 Jib boom down button 10 Secondary boom up button 4 Horn button 11 Primary boom down button 5 Low battery indicator light 12 Primary boom up button 6 Function enable/speed select buttons 7 Turntable rotate right button Genie TMZ-34/19 Part No. 97866...
  • Page 11 2 Function enable button for: Primary boom up 7 Jib boom up/down button Secondary boom up 8 Secondary boom up/down button Jib boom up Turntable rotate left 9 Turntable rotate button 10 Boom function speed controller Part No. 97866 Genie TMZ-34/19...
  • Page 12 11 Secondary boom down button 5 Battery charge indicator 12 Secondary boom up button 6 Key switch for ground/off/platform selection 13 Primary boom down button 7 Outrigger interlock display lights (four) 14 Primary boom up button Genie TMZ-34/19 Part No. 97866...
  • Page 13 6 Key switch for ground/off/platform selection 16 Secondary boom up button 7 Outrigger interlock display lights (four) 17 Primary boom down button 8 Outrigger buttons (four) 18 Primary boom up button 9 Retract outrigger(s) enable button Part No. 97866 Genie TMZ-34/19...
  • Page 14 6 Key switch for ground/off/platform selection 2 Function enable button for: Primary boom up 7 Jib boom up/down button Secondary boom up 8 Secondary boom up/down button Jib boom down Turntable rotate left 9 Turntable rotate button Genie TMZ-34/19 Part No. 97866...
  • Page 15 7 Primary boom up/down button Primary boom up Secondary boom up 8 Key switch for ground/off/platform selection Jib boom up 9 Jib boom up/down button Turntable rotate left Outrigger raise 10 Secondary boom up/down button 11 Turntable rotate button Part No. 97866 Genie TMZ-34/19...

  • Page 16: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Genie TMZ-34/19 Part No. 97866...
  • Page 17 Outriggers, leveling jacks and foot pads o Limit switch, alarms and horn o Nuts, bolts and other fasteners o Platform entry mid-rail/gate o Surge brake components (if equipped) o Safety chains (if required) o Mechanical brake components (if equipped) Part No. 97866 Genie TMZ-34/19...

  • Page 18: Maintenance

    Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Genie TMZ-34/19 Part No. 97866...
  • Page 19 2 Check each wheel for damage, bends and cracks. Result: Replace the wheel if any damage is found. 3 Check each tire with an air pressure gauge and add air as needed. Part No. 97866 Genie TMZ-34/19...

  • Page 20: Scheduled Maintenance

    4 Remove the battery vent caps. 5 Check the battery acid level. If needed, replenish with distilled water to the bottom of the battery fill tube. Do not overfill. 6 Install the vent caps. Genie TMZ-34/19 Part No. 97866...

  • Page 21: Function Tests

    5 Pull the jack release handle and rotate the tongue jack to the lifting position. 6 Raise the tongue by turning the jack handle. 7 Open all boom hold-down latches. 8 Release the jib hold-down straps (if equipped). Part No. 97866 Genie TMZ-34/19...
  • Page 22 Be sure the outrigger lock pin is locked. Repeat the procedure for each of the remaining outriggers. Adjust the outriggers to level the machine and raise the wheels slightly off the ground. Level the machine using only the leveling jacks. Genie TMZ-34/19 Part No. 97866...
  • Page 23 The primary boom down, the secondary boom down, the jib boom down and the turntable rotate functions should operate normally. 16 Remove the tilt sensor test tool. 17 Turn the key switch to platform control. Part No. 97866 Genie TMZ-34/19...
  • Page 24 Level the machine using only the outriggers. Use the bubble level to make sure the machine is level. Genie TMZ-34/19 Part No. 97866...
  • Page 25 24 Push and hold the yellow function enable button. Activate each boom function button. Result: Primary boom down, secondary boom down, jib boom down and turntable rotate left should all function. Part No. 97866 Genie TMZ-34/19...

  • Page 26: Workplace Inspection

    It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Genie TMZ-34/19 Part No. 97866...

  • Page 27: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was intended. inspection before using the machine. Part No. 97866 Genie TMZ-34/19...
  • Page 28 11 If equipped: Check the bubble level to make counterclockwise sure the machine is level. direction. Genie TMZ-34/19 Part No. 97866...
  • Page 29 2 Turn the override knob on the manifold in the counterclockwise direction. 3 Push the turntable in the desired direction. 4 Turn the override knob on the manifold in the clockwise direction to operate the machine. Part No. 97866 Genie TMZ-34/19...
  • Page 30 Let off the gas pedal and keep the steering wheel in Surge brake systems are optional equipment on the a straight ahead position, sufficient to maintain the Genie TMZ. If your machine is equipped with a lane of travel. surge brake, the system must be released before backing up.
  • Page 31 4 Lower the boom to the stowed position. 5 Secure the boom with the hold-down latches. 6 Turn the key switch to the off position and remove the key to secure from unauthorized use. 7 Chock the wheels. 8 Charge the batteries. Part No. 97866 Genie TMZ-34/19...
  • Page 32 10 Operate the material lifting hook from the ground with the platform controls. The key switch should be turned to the platform control position. 11 Reverse the above process to install the platform and return the machine to a personnel lifting configuration. Genie TMZ-34/19 Part No. 97866...
  • Page 33 3 Install the battery vent caps. indicated on charger. 4 Charge the battery. Use only Genie authorized battery and charger. 5 Check the battery acid level when the charging cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not overfill.

  • Page 34: Decals

    Below is a numerical list with quantities and descriptions. 52496 Notice - Manual Rotation Instructions 52557 Label - Parking Brake (Mechanical) Part No. Description Quantity 62066 Cosmetic, Genie TMZ-34/19 27564 Danger - Electrocution Hazard 62707 Warning - Towing Hazard 28157 Label - Dexron 62719 Label - Arrow...
  • Page 35 40434 52496 Safety Tape 28175 37145 28164 28161 28171 65307 44981 or 65056 Power 31060 Unit Side 72897 62707 28157 Safety 28174 or 43658 or Safety or 72908 Tape 52475 65303 52475 28235 44980 Tape Part No. 97866 Genie TMZ-34/19...

  • Page 36: Specifications

    Maximum sound level at normal operating workstations (A-weighted) Width 151 cm Continuous improvement of our products is a Genie policy. Product specifications are subject to Length, stowed 19 ft 8 in change without notice or obligation. 5.9 m Length, stowed...

  • Page 37: Reporting Safety Defects

    However, NHTSA cannot become involved in any individual problems between you, your dealer or Genie Industries. To contact NHTSA you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (366-0123...

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