Genie Z-30/20N Service Manual
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Genie Z-30/20N Service Manual

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Download this manual See also: Service & Repair Manual
Service Manual
Z-30/20N
Z-30/20N RJ
Z-34/22N
Z-34/22DC
Serial Number Range
from Z30N08-11500 to
Z30N14-15221
from Z34N07-6291 to
Z34N14- 10983
from Z3407-5427 to
Z3414- 9685
Part No. 139378
Rev C1
April 2016

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Summary of Contents for Genie Z-30/20N

  • Page 1 Service Manual Serial Number Range Z-30/20N from Z30N08-11500 to Z30N14-15221 Z-30/20N RJ from Z34N07-6291 to Z34N14- 10983 Z-34/22N from Z3407-5427 to Z3414- 9685 Z-34/22DC Part No. 139378 Rev C1 April 2016...

  • Page 2: Find A Manual For This Model

    Copyright © 2011 by Terex Corporation 139378 Rev C1, April 2016 Third Edition, Second Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “Z” is a trademark of Terex South Dakota, Inc.
  • Page 3 Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update. Section – Schematics, Legends and schematics Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 4 Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update. Section – Schematics, Legends and schematics Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 5: Serial Number Legend

    April 2016 Service Manual Introduction Serial Number Legend 1 Model 2 Model year 3 Sequence number 4 Serial number (stamped on chassis) 5 Serial label (located under cover) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 6: Safety Rules

    • manufacturer's instructions and safety rules • employer's safety rules and worksite regulations • applicable governmental regulations  You have the appropriate tools, lifting equipment and a suitable workshop. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 7 Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 8: Table Of Contents

    A-3 Perform Function Tests ................. 20 A-4 Perform 30 Day Service ................21 A-5 Grease the Turntable Rotation Bearing and Worm Drive Gear ....21 A-6 Replace the Drive Hub Oil ................22 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N viii Part No. 139378...
  • Page 9 D-6 Inspect for Turntable Bearing Wear .............. 40 Checklist E Procedures ..................41 E-1 Test or Replace the Hydraulic Oil ..............41 E-2 Grease the Steer Axle Wheel Bearings ............43 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 10 4-5 Platform Leveling Master Cylinder ..............67 Secondary Boom Components ................ 68 5-1 Secondary Boom ................... 69 5-2 Secondary Boom Lift Cylinders ..............74 Hydraulic Pump ....................77 6-1 Auxiliary and Function Pump ................. 77 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 11 Fault Code Charts ................... 96 Section 6 Schematics ......................99 Introduction ......................99 Electrical Symbol Legend ................... 100 Hydraulic Symbols Legend ................. 101 Limit Switch Location Legend ................102 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 12 Ground Control Box Switch Panel Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) ........135 Platform Control Box Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) ........138 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 13 Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) ............... 172 Platform Control Box Wiring Diagram, (AS / CE) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685 ..............173 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378 xiii...

  • Page 14: Specifications

    Tire weight, new foam-filled 175 lbs Operator's Manual. (minimum) 79 kg Overall tire diameter 28 in 71 cm Wheel diameter 14.5 in 37 cm Wheel width 7 in 18 cm Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 15: Machine Component Weights

    88 lbs Battery 6volt (wet) 88 lbs 48 kg 48 kg Battery 6 volt (maintenance free) 105 lbs Battery 6 volt (maintenance free) 105 lbs 48 kg 48 kg Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 16: Performance Specifications

    5 to 11 seconds Platform level up 14 to 19 seconds Platform level up 14 to 19 seconds Platform level down 13 to 18 seconds Platform level down 13 to 18 seconds Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 17: Hydraulic Specification

    Note: Extended machine operation can cause the hydraulic fluid temperature to increase beyond it's maximum allowable range. If the hydraulic fluid temperature consistently exceeds 200°F / 90°C an optional oil cooler may be required. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 18: Kinematic Viscosity

    5606A hydraulic fluid, or ambient temperature is below -20°F / -29°C with equivalent, when ambient Rando HD Premium MV. temperatures are consistently above 32°F / 0°C may result in component damage Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 19: Fluid Properties

    @ -4°F / -20°C cSt @ -13°F / -25°C 702.4 cSt @ -40°F / -40°C 2624 Flash point >100 Pour point -76°F / -60°C Maximum continuous operating 103°F / 75°C temperature Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 20: Hydraulic Component Specifications

    Solenoid valve, N.C. poppet, 20V DC Type: Fixed displacement gear pump (schematic item M) 23.5 Ω Displacement 0.3 gpm Solenoid valve, N.O. poppet, 20V DC 1.14 L/min (schematic item P) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 21: Machine Torque Specifications

    Service Manual April 2016 Specifications Machine Torque Specifications Platform rotator and jib boom rotator (Z-30/20N RJ) 1-8 center bolt, GR 5, lubricated 480 ft-lbs (Jib boom rotator) 650 Nm 3/4 -10 bolt, GR 8, lubricated 280 ft-lbs (Platform rotator) 379 Nm...

  • Page 22: Hydraulic Hose And Fitting Torque Specifications

    Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37° JIC fittings and hose ends. Genie 14 ft-lbs / 19 Nm specifications require that fittings and hose ends be torqued to specification when they are removed 23 ft-lbs / 31.2 Nm...

  • Page 23: Torque Procedure

    Refer to the appropriate torque chart in 2 reference mark this section. 3 body hex fitting Operate all machine functions and inspect the hose, fittings and related components to confirm there are no leaks. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 24 Operate all machine functions and inspect the hose, fittings and related components to confirm there are no leaks. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 25: Sae And Metric Fasteners Torque Charts

    Service Manual April 2016 Specifications Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 26: Scheduled Maintenance Procedures

     Use only Genie approved replacement parts.  Machines that have been out of service for a period longer than 3 months must complete the quarterly inspection. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 27 Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 28 Make copies of the Maintenance Inspection Report to use for each inspection. Maintain completed forms for a minimum of 4 years or in compliance with your employer, jobsite and governmental regulations and requirements. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 29: Pre-Delivery Preparation Report

    Service Manual April 2016 Pre-Delivery Preparation Report Fundamentals Instructions It is the responsibility of the owner or dealer to Use the operator’s manual on your machine. perform the Pre-delivery Preparation. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed prior to completing the Pre-operation Inspection, the each delivery.
  • Page 30 April 2016 Service Manual This page intentionally left blank. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 31: Maintenance Inspection Report

    B-14 Hydraulic oil analysis place a check in the "R" box. B-15 Emergency power system Legend Y = yes, acceptable N = no, remove from service R = repaired Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 32: Checklist A Procedures

    Result: The operator's manual is not appropriate for the machine or all manuals are not in good condition or is illegible. Remove the machine from service until the manual is replaced. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 33: Perform Pre-Operation Inspection

    Complete information to perform this procedure is Refer to the Operator's Manual on your machine. available in the appropriate operator's manual. Refer to the Operator's Manual on your machine. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 34: Perform 30 Day Service

    Grease each tooth on the outside of the turntable rotation bearing. Grease Specification Chevron Ultra-duty grease, EP NLGI 2 (lithium based) or equivalent Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 35: Replace The Drive Hub Oil

    Remove the plugs and drain the oil into a suitable container. Drive the machine until one of the two plugs is at the highest point. 1 drive hub plugs Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 36: Checklist B Procedures

    Be sure that the battery retainers and cable connections are tight. Be sure that the battery separator wire connections are tight (if equipped). Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 37: Inspect The Electrical Wiring

    Do not • Ground control panel overfill. • Function manifold wiring 12 Install the vent caps and neutralize any electrolyte that may have spilled. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 38: Inspect The Tires, Wheels And Lug Nut Torque

    Check each wheel for damage, bends and cracked welds. Check each lug nut for proper torque. Refer to Specifications, Machine Specifications. Check the pressure in each air-filled tire. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 39: Confirm The Proper Brake Configuration

    Install the plug(s) into the drive hub. Check the torque of the drive hub mounting bolts. Refer to Specifications, Machine Specifications. Repeat this procedure for each drive hub. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 40: Test The Ground Control Override

    Result: All boom functions should operate. platform leveling toggle switch. Raise and lower the primary boom through a full cycle. Result: The platform should remain level at all times to within ±5 degrees. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 41: Test The Drive Brakes

    Specifications. and your machine reference point. Refer to Specifications, Performance Specifications. Note: The brakes must be able to hold the machine on any slope it is able to climb. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 42: Test The Drive Speed - Raised Or Extended Position

    Continue at full speed and note the time when the machine reference point crosses the finish line. Refer to Specifications, Performance Specifications. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 43: Test The Alarm Package (If Equipped)

    Move the jib boom switch to the down position, hold for a moment and then release it. Result: The descent alarm should sound when each switch is held down. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 44: Test The Turntable Rotation Stop

    Remove all rings, watches and other jewelry. Note: Replace the contactors if any damage is found. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 45: Perform Hydraulic Oil Analysis

    Note: To conserve battery power, test each function through a partial cycle. Result: All boom functions operate. Close the emergency power switch cover and secure the cover with a security tie (if equipped). Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 46 Note: To conserve battery power, test each function through a partial cycle. Result: All boom functions operate. Close the emergency power switch cover and secure the cover with a security tie (if equipped). Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 47: Checklist C Procedures

    Refer to the machine serial plate. Using a suitable lifting device, place a test weight equal to that of the available capacity in one of the locations shown. Refer to Illustration 1. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 48 Note: There may be a 2 second delay before the overload indicator lights flash and the alarm 12 Using a suitable lifting device, remove all test sounds. weights from the platform. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 49: Checklist D Procedures

    Extend and retract the boom through the entire range of motion to check for tight spots that may cause binding or scraping of the boom. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 50: Check The Free-Wheel Configuration

    (20,000 lbs / 10,000 kg) under the drive chassis between the non-steer tires. Lift the wheels off the ground and then place jack stands under the drive chassis for support. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 51: Check The Turntable Rotation Bearing Bolts

    Note: The lift cylinder safety chock is available through Genie Parts Department. Confirm that each turntable mounting bolt is torqued in sequence to specification. Refer to Specifications, Machine Torque Bolt torque sequence Specifications. Bolt torque sequence Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 52: Replace The Drive Hub Oil

    Fill the hub until the oil level is even with the bottom of the lowest plug hole. Refer to Specifications, Machine Specifications. Repeat this procedure for each drive hub. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 53: Inspect For Turntable Bearing Wear

    Note: Perform this procedure with the machine on a firm, level surface with the boom in the stowed position. Grease the turntable bearing. Refer to Maintenance Procedure, Grease the Turntable Bearing and Rotate Gear. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 54: Checklist E Procedures

    All connections must be torqued to specification during installation. Refer to Specifications, Hydraulic Hose and Fitting Torque Specifications. Note: Perform this procedure with the boom in the stowed position. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 55 Open the valve on the hydraulic tank and completely drain the oil into a suitable container. Bodily injury hazard. Beware of hot oil. Contact with hot oil may cause severe burns. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 56: Grease The Steer Axle Wheel Bearings

    Result: There should be no side to side or up and down movement. Skip to step 10 if there is no movement. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 57: April

    13 Place the hub on a flat surface and gently pry Specifications. the bearing seal out of the hub. Remove the rear bearing. 14 Pack both bearings with clean, fresh grease. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 58: Repair Procedures

    Be sure that all necessary tools and parts are available and ready for use.  Use only Genie approved replacement parts.  Read each procedure completely and adhere to the instructions. Attempting shortcuts may produce hazardous conditions. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 59 Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 60: Platform Controls

    1 boom function speed controller 4 boom function speed controller 2 drive and brake printed circuit board 5 ramp rate trimpot 3 drive joystick 6 threshold trimpot 7 max out trimpot Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 61 Start a timer and simultaneously press down the foot switch and move the primary boom toggle switch in the down direction. Note how long it takes to reach 0.65A. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 62: Platform Components

    Raise the jib boom to a horizontal position. Move the platform level toggle switch up and down through two platform leveling cycles to remove any air that might be in the system. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 63: Platform Rotator

    Do not allow oil to pivot pins. Do not remove the pins. squirt or spray. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 64: Platform Overload System

    Clean up any hydraulic oil that may have spilled. Rotate the platform fully in both directions and inspect the bleed screws for leaks. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 65 Note: There may be a 2 second delay before the flashing at the platform and ground controls, platform overload indicator light and alarm and the alarm is sounding. Repeat this responds. procedure beginning with step 5. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 66 Result: All ground control functions should operate normally. 14 Turn the key switch to platform control. 15 Test all machine functions from the platform controls. Result: All platform control functions should operate normally. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 67: Jib Boom Components

    Hoses and cables can be Crushing hazard. The jib boom damaged if they are kinked or could fall when the pin is pinched. removed if not properly supported by the overhead crane. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 68: Jib Boom Bell Crank (Models Without Rotating Jib Boom)

    Remove the jib boom bell crank from the extension boom. Crushing hazard. The jib boom bellcrank may become unbalanced and fall if it is not properly supported when it is removed from the machine. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 69: Jib Boom Bell Crank (Models With Rotating Jib Boom)

    Note: When installing the jib boom rotator, be sure to torque the fasteners to specification. Refer to Specifications, Machine Torque Specifications. Support and secure the jib boom bell crank to an appropriate lifting device. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 70 Move and hold the function enable switch to either side and move and hold the jib boom rotate toggle switch to the left for approximately 5 seconds, then release it. Repeat three times. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 71: Jib Boom Lift Cylinder

    Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 72: Primary Boom Components

    To remove a single link, open the lower clip and then use a screw driver to pry the link to the side. Repeat steps 1 and 2 for each link. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 73: Primary Boom

    Procedure, How to Remove the Jib Boom Bellcrank. Models with rotating jib boom: Remove the jib boom rotator. Refer to Repair Procedure, How to Remove the Jib Boom Rotator. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 74 5 ton / 5000 kg crane to the primary burn skin. Loosen hydraulic boom for support. connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 75: How To Disassemble The Primary Boom

    Crushing hazard. The boom machine if not properly attached extension tube could fall when to the overhead crane. removed from the boom if not properly supported. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 76: Primary Boom Lift Cylinder

    Raise the secondary boom enough to access the primary boom lift cylinder barrel-end pivot pin. Raise the primary boom enough to access the primary boom lift cylinder rod-end pivot pin. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 77 Lower the rod end of the cylinder onto the blocks that were placed on the upper secondary boom. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 78: Primary Boom Extension Cylinder

    Raise the primary boom to a horizontal position. Extend the primary boom until the primary boom extension cylinder rod-end pivot pin is accessible in the primary boom extension tube. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 79 Do not allow oil to squirt or spray. 10 Remove the retaining fastener from the extension cylinder barrel-end pivot pin. Use a soft metal drift to remove the pin. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 80: Platform Leveling Master Cylinder

    Raise the secondary boom until both the rod unbalanced and fall if not end and barrel-end pivot pins of the master properly attached to the cylinder are accessible. overhead crane. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 81: Secondary Boom Components

    1 upper pivot 7 turntable pivot 2 upper compression arm 8 counterweight (Z-30N / Z-30N RJ) 3 mid-pivot 9 upper secondary boom 4 compression link 5 lower secondary boom Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 82: Secondary Boom

    Remove the cable cover from the side of the squirt or spray. jib boom. 13 Remove the hose clamp from the side of the primary boom at the pivot end. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 83 21 Position a lifting strap from the overhead crane approximately 2 feet / 60 cm from the platform end of the primary boom. Measure from the platform end of the primary boom tube. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 84 Secure the cylinder from moving. 39 Remove the pin retaining fastener from the lower pivot pin on the compression link. Use a soft metal drift to remove the pin. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 85 Crushing hazard. The counterweight could become unbalanced and fall when removed from the machine if not properly supported by the overhead crane. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 86 56 Remove the secondary boom drive speed limit overhead crane. switch (LS4) mounted to the turntable riser on the ground controls side. Do not disconnect the wiring. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 87: Secondary Boom Lift Cylinder

    Raise the primary boom to full height. Do not extend it. Swing out the battery pack that is directly below the secondary boom lift cylinder. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 88 15 Remove the mounting fasteners from the are kinked or pinched. function manifold and slide the manifold to the side This will allow access to the hydraulic tank side barrel-end pivot pin. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 89 24 Remove the cylinder through the top of the secondary boom. Crushing hazard. The secondary boom lift cylinder could become unbalanced and fall when removed from the machine if not properly attached to the overhead crane. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 90: Hydraulic Pump

    If the tank valves are closed, remove the key from the key switch and tag the machine to inform personnel of the condition. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 91: Manifolds

    Primary boom extend/retract 20-25 ft-lbs / 27-34 Pressure switch Brake circuit Solenoid valve, N.C. poppet Brake circuit 20-25 ft-lbs / 27-34 Orifice, 0.045 inch / 1.14 mm Brake circuit Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 92 April 2016 Service Manual Manifolds Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 93 Flow regulator valve, 0.8 gpm / 3 L/min Jib boom/platform rotate 20-25 ft-lbs / 27-34 circuit Solenoid valve, 3 position 4 way Turntable rotate left/right 20-25 ft-lbs / 27-34 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 94 April 2016 Service Manual Manifolds Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 95: Valve Adjustments - Function Manifold

    Remove the pressure gauge. Repeat steps 2 and 3 to confirm the relief valve pressure setting. Remove the pressure gauge. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 96: How To Adjust The Secondary Boom Down Relief Valve

    Repeat steps 2 and 3 to confirm the relief Repeat steps 2 and 3 to confirm the relief valve pressure setting. valve pressure setting. Remove the pressure gauge. Remove the pressure gauge. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 97: How To Adjust The Turntable Rotate Relief Valve

    Then install the relief valve cap. Tip-over hazard. Do not adjust the relief valve higher than specified. Repeat steps 2 and 3 to confirm the relief valve pressure setting. Remove the pressure gauge. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 98: Jib Boom And Platform / Jib Boom Rotate Manifold Components

    0.3 gpm / 1.14 L/min Orifice plug, 0.025 inch / 0.64 mm Jib boom rotate circuit (located under plug) Models with rotating jib boom Models without rotating jib boom Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 99 20-25 ft-lbs / 27-34 Nm 1.14 L/min Orifice plug, 0.025 inch / 0.64 mm Jib boom rotate circuit (located under plug) Models with rotating jib Models without rotating jib Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 100: Valve Coils

    Result: The resistance should be within specification, plus or minus 30%. Result: If the resistance is not within specification, plus or minus 30%, replace the coil. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 101: How To Test A Coil Diode

    Connect the negative lead to the other terminal on the coil. Momentarily connect the positive lead from the multimeter to the positive terminal on the 9V DC battery. Note and record the current reading. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 102 0 mA, or if the two current readings do not differ by a minimum of 20%, the coil and/or its internal diode are faulty and the coil should be replaced. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 103: Turntable Rotation Components

    Do not allow oil to squirt or spray. Remove the turntable rotation motor mounting bolts. Remove the motor from the machine. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 104: Steer Axle Components

    Note: When removing a bearing, always use a new seat the bearings. inner bearing seal. Note: Rotate the hub by hand while torquing the castle nut to make sure the bearings seat properly. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 105 11 Install the dust cap, then the tire and wheel assembly. 12 Lower the machine and remove the blocks. 13 Torque the wheel lug nuts to specification. Refer to Specifications, Machine Torque Specifications. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 106: Non-Steer Axle Components

    Remove all rings, Rises to .0L watches and other jewelry. Press the release tab on the motor controller harness connector and remove the motor controller harness connector from the motor controller. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 107: Fault Codes

    • Boom in the stowed position • Turntable secured with the turntable rotation lock • Welder disconnected from the machine (if equipped with the weld cable to platform option) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 108 1 second, and then blink the second digit. There will be a 2 second pause between codes. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 109: Fault Code Charts

    See Repair Section. ARM SENSOR Machine will not drive. Defective motor Replace the motor controller. controller. FLD SENSOR Machine will not drive. Defective motor Replace the motor controller. controller. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 110 OR motor controller is OR replace motor defective. controller. Note: Short can be on any part of circuit connected to the B+ terminal on the motor controller. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 111 OR proper cooling of the motor controller is not controller OR check for being cooled mechanical restrictions sufficiently. causing excessive load on the machine. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 112: Schematics

    Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test equipment are available and ready for use. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 113: Electrical Symbol Legend

    Oil temperature switch Coolant temperature Oil pressure switch Control relay contact Diode starting aid, glow normally open switch - normally open normally closed normally open plug or flame ignitor Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 114: Hydraulic Symbols Legend

    Solenoid operated Solenoid operated Counterbalance valve with 3 position, 4 way 2 position, 2 way solenoid 3 position, 4 way directional pressure and pilot ratio proportional directional valve valve valve Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 115: Limit Switch Location Legend

    Service Manual April 2016 Limit Switch Location Legend Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 116: Electrical Schematics - Options

    April 2016 Service Manual Power Cable Wiring Diagram...

  • Page 117: Power Cable Wiring Diagram

    Service Manual April 2016 Power Cable Wiring Diagram Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 118: Drive Contactor Panel Wiring Diagram

    April 2016 Service Manual Drive Contactor Panel Wiring Diagram Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 119 Service Manual April 2016 Drive Contactor Panel Wiring Diagram...
  • Page 120 April 2016 Service Manual Manifold and Limit Switch Wiring Diagram...

  • Page 121: Manifold And Limit Switch Wiring Diagram

    Service Manual April 2016 Manifold and Limit Switch Wiring Diagram Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 122: Lvi/Bci Option Wiring Diagram

    April 2016 Service Manual LVI/BCI Option Wiring Diagram Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 123 Service Manual April 2016 LVI/BCI Option Wiring Diagram...
  • Page 124 April 2016 Service Manual Work and Drive Lights Option...

  • Page 125: Work And Drive Lights Option

    Service Manual April 2016 Work and Drive Lights Option Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 126: Cte Option, (Ce Models)

    April 2016 Service Manual CTE Option, (CE Models) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 127 Service Manual April 2016 CTE Option, (CE Models)
  • Page 128 April 2016 Service Manual Charger Interlock Option...

  • Page 129: Charger Interlock Option

    Service Manual April 2016 Charger Interlock Option Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 130: Hydraulic Schematics

    April 2016 Service Manual Hydraulic Schematic...

  • Page 131: Hydraulic Schematic

    Service Manual April 2016 Hydraulic Schematic Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 132: Electrical Schematics - Ansi / Csa / As Models

    April 2016 Service Manual Electrical Schematic, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 133: Electrical Schematic, (Ansi / Csa / As) (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Service Manual April 2016 Electrical Schematic, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 134 April 2016 Service Manual Electrical Schematic, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 135 Service Manual April 2016 Electrical Schematic, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 136: Ground Control Box Terminal Strip Wiring Diagram, (Ansi / Csa / As) (Before Serial Numbers Z3010-12119, Z34N10-8857 And Z3410-7774)

    April 2016 Service Manual Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z3010-12119, Z34N10-8857 and Z3410-7774)

  • Page 137: Ground Control Box Terminal Strip Wiring Diagram, (Ansi / Csa / As) (Before Serial Numbers Z3010-12119, Z34N10-8857 And Z3410-7774)

    Service Manual April 2016 Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z3010-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 138: Ground Control Box Switch Panel Wiring Diagram, (Ansi / Csa / As), (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    April 2016 Service Manual Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 139 Service Manual April 2016 Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 140 April 2016 Service Manual Platform Control Box Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 141: Platform Control Box Wiring Diagram, (Ansi / Csa / As) (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Service Manual April 2016 Platform Control Box Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 142: Electrical Schematics - Ce Models

    April 2016 Service Manual Electrical Schematic, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 143: Electrical Schematic, (Ce), (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Service Manual April 2016 Electrical Schematic, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 144 April 2016 Service Manual Electrical Schematic, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 145 Service Manual April 2016 Electrical Schematic, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 146 April 2016 Service Manual Ground Control Box Terminal Strip Wiring Diagram, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 147: Ground Control Box Terminal Strip Wiring Diagram, (Ce) (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Service Manual April 2016 Ground Control Box Terminal Strip Wiring Diagram, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 148: Ground Control Box Switch Panel Wiring Diagram, (Ce) (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    April 2016 Service Manual Ground Control Box Switch Panel Wiring Diagram, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 149 Service Manual April 2016 Ground Control Box Switch Panel Wiring Diagram, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 150 April 2016 Service Manual Platform Control Box Wiring Diagram, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 151: Platform Control Box Wiring Diagram, (Ce) (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Service Manual April 2016 Platform Control Box Wiring Diagram, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 152: Electrical Schematics - Ansi And Csa Models

    April 2016 Service Manual Electrical Schematic, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)

  • Page 153: Electrical Schematic, (Ansi / Csa), (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774 To Z30N13-14695, Z34N13-10622 And Z3413-9441 )

    Service Manual April 2016 Electrical Schematic, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 154 April 2016 Service Manual Electrical Schematic, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 155 Service Manual April 2016 Electrical Schematic, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)
  • Page 156 April 2016 Service Manual Electrical Schematic, (ANSI / CSA) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)

  • Page 157: Electrical Schematic, (Ansi / Csa)

    Service Manual April 2016 Electrical Schematic, (ANSI / CSA) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 158 April 2016 Service Manual Electrical Schematic, (ANSI / CSA) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 159 Service Manual April 2016 Electrical Schematic, (ANSI / CSA) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)
  • Page 160 April 2016 Service Manual Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)

  • Page 161: Ground Control Box Terminal Strip Wiring Diagram, (Ansi / Csa) (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774 To Z30N13-14695, Z34N13-10622 And Z3413-9441)

    Service Manual April 2016 Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 162: Ground Control Box Switch Panel Wiring Diagram, (Ansi / Csa), (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    April 2016 Service Manual Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 163 Service Manual April 2016 Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 164 April 2016 Service Manual Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)
  • Page 165 Service Manual April 2016 Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 166 April 2016 Service Manual Platform Control Box Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 167: Platform Control Box Wiring Diagram, (Ansi / Csa), (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Service Manual April 2016 Platform Control Box Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 168: Z3413-9442 To Z30N14-15221, Z34N14-10983 And Z3414-9685)

    April 2016 Service Manual Platform Control Box Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 169 Service Manual April 2016 Platform Control Box Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)

  • Page 170: Electrical Schematics - As / Ce Models

    April 2016 Service Manual...

  • Page 171: Electrical Schematic, (As / Ce), (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774 To Z30N13-14695, Z34N13-10622 And Z3413-9441)

    Service Manual April 2016 Electrical Schematic, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 172 April 2016 Service Manual Electrical Schematic, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 173 Service Manual April 2016 Electrical Schematic, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)
  • Page 174 April 2016 Service Manual Electrical Schematic, (AS / CE) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)

  • Page 175: Electrical Schematic, (As / Ce)

    Service Manual April 2016 Electrical Schematic, (AS / CE) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 176 April 2016 Service Manual Electrical Schematic, (AS / CE) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 177 Service Manual April 2016 Electrical Schematic, (AS / CE) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)
  • Page 178 April 2016 Service Manual Ground Control Box Terminal Strip Wiring Diagram, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)

  • Page 179: Ground Control Box Terminal Strip Wiring Diagram, (As / Ce) (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774 To Z30N13-14695, Z34N13-10622 And Z3413-9441)

    Service Manual April 2016 Ground Control Box Terminal Strip Wiring Diagram, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 180 April 2016 Service Manual Ground Control Box Switch Panel Wiring Diagram, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 181: Ground Control Box Switch Panel Wiring Diagram, (As / Ce) (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774 To Z30N13-14695, Z34N13-10622 And Z3413-9441)

    Service Manual April 2016 Ground Control Box Switch Panel Wiring Diagram, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)
  • Page 182 April 2016 Service Manual Ground Control Box Terminal Strip Wiring Diagram, (AS / CE) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)

  • Page 183: Ground Control Box Terminal Strip Wiring Diagram, (As / Ce) (From Serial Numbers Z30N13-14696, Z34N13-10623 And Z3413-9442 To Z30N14-15221, Z34N14-10983 And Z3414-9685)

    Service Manual April 2016 Ground Control Box Terminal Strip Wiring Diagram, (AS / CE) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...
  • Page 184 April 2016 Service Manual Platform Control Box Wiring Diagram, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 185: Platform Control Box Wiring Diagram, (As / Ce) (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774 To Z30N13-14695, Z34N13-10622 And Z3413-9441)

    Service Manual April 2016 Platform Control Box Wiring Diagram, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 139378...

  • Page 186: Platform Control Box Wiring Diagram, (As / Ce)

    April 2016 Service Manual Platform Control Box Wiring Diagram, (AS / CE) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685) Part No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 187 April 2016 Platform Control Box Wiring Diagram, (AS / CE) (from serial numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685) Z-30/20N • Z- 30/20N R J • Z- 34/22 • Z- 34/22N Part No. 139378 Servic e M anual...

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