Genie Z-34/22 Operator's Manual
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Genie Z-34/22 Operator's Manual

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  • Page 2: Table Of Contents

    Contact us: Fourth Edition: Third Printing, February 2010 Internet: http://www.genielift.com "Genie" and "Z" are registered trademarks of e-mail: techpub@genieind.com Genie Industries in the U.S.A. and many other countries. These machines comply with ANSI/SIA 92.5-1992. Printed on recycled paper Printed in U.S.A.

  • Page 3: Safety Rules

    Operator's Manual Fourth Edition • Third Printing Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
  • Page 4 Operator's Manual Fourth Edition • Third Printing SAFETY RULES Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will Occupants, equipment and materials shall not not provide protection from contact with or exceed the maximum platform capacity. proximity to electrical current. Maximum platform capacity 500 lbs 227 kg...
  • Page 5 Operator's Manual Fourth Edition • Third Printing SAFETY RULES CE and Australia Markets: Do not use air-filled Do not drive the machine on a slope that exceeds tires. These machines are equipped with the maximum uphill, downhill or side slope rating foam-filled tires.
  • Page 6 Operator's Manual Fourth Edition • Third Printing SAFETY RULES Do not place or attach overhanging loads to any Do not push the machine or other objects with the part of this machine. boom. Do not contact adjacent structures with the boom. Do not tie the boom or platform to adjacent structures.
  • Page 7 Operator's Manual Fourth Edition • Third Printing SAFETY RULES Collision Hazards Do not lower the boom unless the area below is clear of personnel and obstructions. Be aware of limited sight distance and blind spots when driving or operating. Be aware of the boom position when rotating the turntable.
  • Page 8 Operator's Manual Fourth Edition • Third Printing SAFETY RULES Explosion and Fire Hazards Bodily Injury Hazard Do not start the engine if you smell or detect Do not operate the machine with a hydraulic oil or liquid petroleum gas (LPG), gasoline, diesel fuel air leak.
  • Page 9 Operator's Manual Fourth Edition • Third Printing SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 10: Controls

    Operator's Manual Fourth Edition • Third Printing Controls Platform Control Panel 10 Machine not level indicator 16 Engine start switch 1 Drive enable switch light (if equipped) 17 Gasoline/LPG models: 2 Drive enable indicator light 11 Proportional control handle for Gasoline/LPG select switch 3 Auxiliary power switch drive function and thumb...
  • Page 11 Operator's Manual Fourth Edition • Third Printing CONTROLS Ground Control Panel Gasoline/LPG models: Gasoline/LPG models: Turntable rotate switch Choke switch Water temperature gauge Platform rotate switch Diesel models: Glow plug Diesel models: Oil Primary boom up/down temperature gauge switch (option) switch Engine start switch Travel alarm...

  • Page 12: Legend

    Operator's Manual Fourth Edition • Third Printing Legend 1 Non-steer tire 8 Platform 2 Steer tire 9 Lanyard anchorage point 3 Ground controls 10 Sliding mid-rail 4 Secondary boom 11 Manual storage container 5 Primary boom 12 Foot switch 6 Jib boom 7 Platform controls Z-34/22 IC Part No.

  • Page 13: Pre-Operation Inspection

    Operator's Manual Fourth Edition • Third Printing Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything Do Not Operate Unless: is apparently wrong with a machine before the...
  • Page 14 Operator's Manual Fourth Edition • Third Printing PRE-OPERATION INSPECTION Pre-operation Inspection Engine and related components Be sure that the operator's, safety and responsibilities manuals are complete, legible Limit switches and in the storage container located on the Nuts, bolts and other fasteners platform.

  • Page 15: Maintenance

    Operator's Manual Fourth Edition • Third Printing Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Observe and Obey: checks allow the inspector to identify changes in oil level that might indicate the presence of Only routine maintenance items specified in hydraulic system problems.
  • Page 16 Operator's Manual Fourth Edition • Third Printing MAINTENANCE Check the Engine Oil Level Check the Batteries Maintaining the proper engine oil level is essential Proper battery condition is essential to good engine to good engine performance and service life. performance and operational safety. Improper fluid Operating the machine with an improper oil level levels or damaged cables and connections can can damage engine components.

  • Page 17: Scheduled Maintenance

    Operator's Manual Fourth Edition • Third Printing MAINTENANCE Check the Tire Pressure Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the This procedure does not need service manual for this machine.

  • Page 18: Function Tests

    Operator's Manual Fourth Edition • Third Printing Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 19 Operator's Manual Fourth Edition • Third Printing FUNCTION TESTS 1 Select a test area that is firm, level and free of Test the Tilt Sensor obstruction. 9 Pull out the platform red Emergency Stop button At the Ground Controls to the on position. Turn the key switch to platform control.
  • Page 20 Operator's Manual Fourth Edition • Third Printing FUNCTION TESTS At the Platform Controls Test Machine Functions 24 Press down the foot switch. Test the Emergency Stop 25 Activate each machine function control handle 15 Turn the key switch to platform control and or toggle switch.
  • Page 21 Operator's Manual Fourth Edition • Third Printing FUNCTION TESTS Test Drive and Braking Test the Drive Enable System 29 Press down the foot switch. 32 Press down the foot switch. 30 Slowly move the drive control handle in the 33 Retract the primary boom to the stowed position. direction indicated by the blue arrow on the 34 Rotate the turntable until the boom moves past control panel until the machine begins to move,...
  • Page 22 Operator's Manual Fourth Edition • Third Printing FUNCTION TESTS Test Limited Drive Speed Test Auxiliary Controls 37 Press down the foot switch. 46 Shut off the engine. 38 Raise the primary boom 1 foot / 30 cm. 47 Pull out the red Emergency Stop button to the on position.

  • Page 23: Workplace Inspection

    Operator's Manual Fourth Edition • Third Printing Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes · bumps, floor obstructions or debris Do Not Operate Unless: · sloped surfaces · unstable or slippery surfaces You learn and practice the principles of safe machine operation contained in this operator's ·...

  • Page 24: Operating Instructions

    Operator's Manual Fourth Edition • Third Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals. Do Not Operate Unless: Using the machine for anything other than lifting personnel, along with their tools and materials, to...

  • Page 25: Starting The Engine

    Operator's Manual Fourth Edition • Third Printing OPERATING INSTRUCTIONS Starting the Engine Auxiliary Controls 1 At the ground controls, turn the key switch to Use auxiliary power if the primary power source the desired position. (engine) fails. 2 Be sure both ground and platform control red 1 Turn the key switch to ground or platform Emergency Stop buttons are pulled out to the control.
  • Page 26 Operator's Manual Fourth Edition • Third Printing OPERATING INSTRUCTIONS Operation from Platform To Drive 1 Press down the foot switch. 1 Turn the key switch to platform control. 2 Increase speed: Slowly move the drive control 2 Pull out both ground and platform red handle off center.
  • Page 27 Operator's Manual Fourth Edition • Third Printing OPERATING INSTRUCTIONS Driving on a slope Lay the piece of wood on the slope. Determine the uphill, downhill and side slope ratings At the downhill end, lay the level on the top edge of for the machine and determine the slope grade.
  • Page 28 Operator's Manual Fourth Edition • Third Printing OPERATING INSTRUCTIONS Drive Enable Engine Idle Select (rpm) Light on indicates that the boom Select the engine idle (rpm) using the symbols on has moved just past either non- the control panel. steer wheel and the drive function has been interrupted.
  • Page 29 Operator's Manual Fourth Edition • Third Printing OPERATING INSTRUCTIONS Platform Overload Indicator Light Fall Protection (if equipped) Personal fall protection equipment (PFPE) is required when operating this machine. Light flashing indicates the platform is overloaded and no All PFPE must comply with applicable functions will operate.

  • Page 30: Decals

    Notice - Hazardous Materials 44986 Notice - Max Manual Force, 90 lbs / 400 N 28165 Notice - Foot Switch 52968 Cosmetic - Genie Boom 28171 Label - No Smoking 62930 Cosmetic - Genie Z-34/22 28174 Label - Power to Platform, 230V...
  • Page 31 Operator's Manual Fourth Edition • Third Printing DECALS 97890 31060 28158 Serial 44981 28161 82366 28181 Ground Plate or 28159 Controls Side 28174 or 28235 72094 40434 28171 28177 28164 28160 1000044 72095 27564 133299 44769 41971 33952 43595 44779 41971 1000044 133299...
  • Page 32 Label - Lower Mid-rail 44981 Label - Air Line to Platform 133299 Label - Wheel Load 52968 Cosmetic - Genie Boom 62930 Cosmetic - Genie Z-34/22 62947 Cosmetic - IC Power 4 x 2 62948 Cosmetic - IC Power 4 x 4 Z-34/22 IC Part No.
  • Page 33 Operator's Manual Fourth Edition • Third Printing DECALS 28160 28158 Serial 44981 82472 Ground Plate or 28159 Controls Side 28174 or 28235 40434 72094 82487 82548 82544 72095 133299 44779 82611 82487 133299 97815 52968 37053 37055 82601 37056 Chassis 44981 Platform 37056...

  • Page 34: Transport And Lifting Instructions

    The machine must be on a level surface or Towing a Genie Z-34/22 is not recommended. If secured before releasing the brakes. the machine must be towed, do not exceed Do not drive the machine on a slope that 2 mph / 3.2 km/h.
  • Page 35 Operator's Manual Fourth Edition • Third Printing TRANSPORT AND LIFTING INSTRUCTIONS Securing to Truck or Trailer for Securing the Platform Transit Make sure the jib and platform are in the stowed position. Always chock the machine wheels in preparation for transport. Place a block under the edge of the platform beneath the platform entry.
  • Page 36 Operator's Manual Fourth Edition • Third Printing TRANSPORT AND LIFTING INSTRUCTIONS Lifting Instructions Fully lower and retract the boom. Fully lower the jib. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page. Observe and Obey: Attach the rigging only to the designated lifting points on the machine.

  • Page 37: Specifications

    Tires size (ANSI) Industrial 9-14.5 Rough terrain 10-16.5NHS Tires size (CE and Australia) Continuous improvement of our products is a Genie Foam filled only 9-14.5 policy. Product specifications are subject to change without notice or obligation. Part No. 1000048 Z-34/22 IC...
  • Page 38 Operator's Manual Fourth Edition • Third Printing SPECIFICATIONS Z-34/22 2WD and 4WD RT Tires size (ANSI) Industrial 9-14.5 Height, working maximum 40 ft 10 in 12.6 m Rough terrain 10-16.5NHS Height, platform maximum 34 ft 10 in 10.6 m Tires size (CE and Australia) Foam filled only 9-14.5 Height, stowed maximum...
  • Page 39 Operator's Manual Fourth Edition • Third Printing SPECIFICATIONS Range of Motion Part No. 1000048 Z-34/22 IC...
  • Page 40 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie Scandinavia Genie China Phone +46 31 575100...

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