Genie Z-30/20N Service And Repair Manual
  1. Manuals
  2. Brands
  3. Genie Manuals
  4. Lifting Systems
  5. Z-30/20N
  6. Service and repair manual

Genie Z-30/20N Service And Repair Manual

Lift capacity 500 lbs
Hide thumbs Also See for Z-30/20N:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Service Manual
Service and Repair Manual
Z-30/20N
Z-30/20N RJ
Z-34/22N
Z-34/22DC
Serial Number Range
from Z30N14-15222
from Z30N14-15222
from Z34N14-10984
from Z3414-9686
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1268498
Rev A
September 2015

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Z-30/20N and is the answer not in the manual?

Questions and answers

raymond goeller
February 26, 2025

no reverse drive drives forward fine

0
1 comments:
Mr. Anderson
February 26, 2025

The Genie Z-30/20N may not reverse while driving forward fine due to several possible issues:

1. Electrical Contactors – A faulty or stuck contactor may prevent the machine from engaging reverse. Checking and testing the electrical contactors is recommended.
2. Drive Control Handle – If the drive control handle does not properly send signals in reverse, it could be malfunctioning or misaligned.
3. Hydraulic System Issues – The hydraulic pump or valves may not be engaging properly in reverse mode. Checking hydraulic flow and pressure could help diagnose the problem.
4. Turntable Rotation Stop Test – If the system detects an issue with movement limits, it may restrict reverse operation. Running a diagnostic check can help identify this.
5. Emergency Stop or Key Switch – If not fully reset or engaged correctly, the system might not allow reverse movement.

A thorough inspection of these components would be necessary to determine the exact cause.

This answer is automatically generated

0
Dale Russell
June 19, 2025

Battery charging light flashing

User image 68547f42163e9
0

Subscribe to Our Youtube Channel

Related Manuals for Genie Z-30/20N

Summary of Contents for Genie Z-30/20N

  • Page 1 Service and Repair Manual Serial Number Range Z-30/20N from Z30N14-15222 This manual includes: Repair procedures Z-30/20N RJ from Z30N14-15222 Fault Codes Electrical and Z-34/22N from Z34N14-10984 Hydraulic Schematics Z-34/22DC from Z3414-9686 For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine.

  • Page 2: Introduction

    Copyright © 2015 by Terex Corporation 1268498 Rev A, September 2015 First Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “Z” is a trademark of Terex South Dakota, Inc.

  • Page 3: Revision History

    Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update. Section – Schematics, Legends and schematics Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 4: Serial Number Legend

    Service and Repair Manual September 2015 Introduction Serial Number Legend 1 Model 2 Model year 3 Sequence number 4 Serial number (stamped on chassis) 5 Serial label (located under cover) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 5: Safety Rules

    • manufacturer's instructions and safety rules • employer's safety rules and worksite regulations • applicable governmental regulations  You have the appropriate tools, lifting equipment and a suitable workshop. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 6 Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 7: Table Of Contents

    3-2 Jib Boom Bell Crank (models without rotating jib boom) ....... 21 3-3 Jib Boom Bell Crank (models with rotating jib boom) ........22 3-4 Jib Boom Lift Cylinder ..................24 Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 8 How to Remove the Hub and Bearings ............56 How to Install the Hub and Bearings .............. 56 Non-steer Axle Components ................57 10-1 Motor Controller ................... 57 viii Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 9 Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)..87 Platform Control Box Wiring Diagram, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)..90 Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 10 Ground Control Box Switch Panel Wiring Diagram, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) ..117 Platform Control Box Wiring Diagram, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) ........120 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 11: Specifications

    14.5 in Continuous improvement of our products is a 37 cm Genie policy. Product specifications are subject to change without notice or obligation. Wheel width 7 in 18 cm Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 12: Performance Specifications

    13 to 18 seconds Platform level down 13 to 18 seconds Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 13: Hydraulic Specification

    Note: Extended machine operation can cause the hydraulic fluid temperature to increase beyond it's maximum allowable range. If the hydraulic fluid temperature consistently exceeds 200°F / 90°C an optional oil cooler may be required. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 14 124°F / 51°C temperature Note: Use of Chevron 5606A hydraulic fluid, or equivalent, is required when ambient temperatures are consistently below 0°F / -17°C unless an oil heating system is used. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 15: Hydraulic Component Specifications

    Solenoid valve, N.O. poppet, 20V DC 23.5 Ω 1.14 L/min (schematic item P) Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 16: Machine Torque Specifications

    Service and Repair Manual September 2015 Specifications Machi ne T orque Specifications Machine Torque Specifications Platform rotator and jib boom rotator (Z-30/20N RJ) 1-8 center bolt, GR 5, lubricated 480 ft-lbs (Jib boom rotator) 650 Nm 3/4 -10 bolt, GR 8, lubricated...

  • Page 17: Hydraulic Hose And Fitting Torque Specifications

    Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37° JIC fittings and hose ends. Genie specifications require that fittings and hose ends 14 ft-lbs / 19 Nm be torqued to specification when they are removed 23 ft-lbs / 31.2 Nm...

  • Page 18: Torque Procedure

    Refer to the appropriate torque chart in this section. 3 body hex fitting Operate all machine functions and inspect the hose, fittings and related components to confirm there are no leaks. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 19 Operate all machine functions and inspect the hose, fittings and related components to confirm there are no leaks. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 20: Sae And Metric Fasteners Torque Charts

    Service and Repair Manual September 2015 Specifications SAE and M etric F asteners Tor que C harts Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 21: Repair Procedures

    Be sure that all necessary tools and parts are available and ready for use.  Use only Genie approved replacement parts.  Read each procedure completely and adhere to the instructions. Attempting shortcuts may produce hazardous conditions. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 22 Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 23: Platform Controls

    3 white/red wire 2 drive and brake printed circuit board 4 boom function speed controller 3 drive joystick 5 ramp rate trimpot 6 threshold trimpot 7 max out trimpot Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 24 Start a timer and simultaneously press down the foot switch and move the primary boom toggle switch in the down direction. Note how long it takes to reach 0.65A. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 25: Platform Components

    Raise the jib boom to a horizontal position. Move the platform level toggle switch up and down through two platform leveling cycles to remove any air that might be in the system. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 26: Platform Rotator

    Remove the pin retaining fasteners from the gradually. Do not allow oil to jib boom and leveling links to platform rotator squirt or spray. pivot pins. Do not remove the pins. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 27: Platform Overload System

    Clean up any hydraulic oil that may have spilled. Rotate the platform fully in both directions and inspect the bleed screws for leaks. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 28 Note: There may be a 2 second delay before the flashing at the platform and ground controls, platform overload indicator light and alarm and the alarm is sounding. Repeat this responds. procedure beginning with step 5. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 29 Result: All ground control functions should operate normally. 14 Turn the key switch to platform control. 15 Test all machine functions from the platform controls. Result: All platform control functions should operate normally. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 30: Jib Boom Components

    Hoses and cables can be Crushing hazard. The jib boom damaged if they are kinked or could fall when the pin is pinched. removed if not properly supported by the overhead crane. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 31: Jib Boom Bell Crank (Models Without Rotating Jib Boom)

    Remove the jib boom bell crank from the extension boom. Crushing hazard. The jib boom bellcrank may become unbalanced and fall if it is not properly supported when it is removed from the machine. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 32: Jib Boom Bell Crank (Models With Rotating Jib Boom)

    Note: When installing the jib boom rotator, be sure to torque the fasteners to specification. Refer to Specifications, Machine Torque Specifications. Support and secure the jib boom bell crank to an appropriate lifting device. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 33 Move and hold the function enable switch to either side and move and hold the jib boom rotate toggle switch to the left for approximately 5 seconds, then release it. Repeat three times. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 34: Jib Boom Lift Cylinder

    Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 35: Primary Boom Components

    To remove a single link, open the lower clip and then use a screw driver to pry the link to the side. Repeat steps 1 and 2 for each link. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 36: How To Remove The Primary Boom

    Procedure, How to Remove the Jib Boom Bellcrank. Models with rotating jib boom: Remove the jib boom rotator. Refer to Repair Procedure, How to Remove the Jib Boom Rotator. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 37 5 ton / 5000 kg crane to the primary burn skin. Loosen hydraulic boom for support. connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 38: How To Disassemble The Primary Boom

    Crushing hazard. The boom machine if not properly attached extension tube could fall when to the overhead crane. removed from the boom if not properly supported. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 39: Primary Boom Lift Cylinder

    Raise the secondary boom enough to access the primary boom lift cylinder barrel-end pivot pin. Raise the primary boom enough to access the primary boom lift cylinder rod-end pivot pin. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 40 Lower the rod end of the cylinder onto the blocks that were placed on the upper secondary boom. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 41: Primary Boom Extension Cylinder

    Raise the primary boom to a horizontal position. Extend the primary boom until the primary boom extension cylinder rod-end pivot pin is accessible in the primary boom extension tube. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 42 Do not allow oil to squirt or spray. 10 Remove the retaining fastener from the extension cylinder barrel-end pivot pin. Use a soft metal drift to remove the pin. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 43: Platform Leveling Master Cylinder

    Raise the secondary boom until both the rod properly attached to the end and barrel-end pivot pins of the master overhead crane. cylinder are accessible. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 44: Secondary Boom Components

    1 upper pivot 7 turntable pivot 2 upper compression arm 8 counterweight (Z-30N / Z-30N RJ) 3 mid-pivot 9 upper secondary boom 4 compression link 5 lower secondary boom Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 45: Secondary Boom

    Remove the cable cover from the side of the jib boom. 13 Remove the hose clamp from the side of the primary boom at the pivot end. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 46 21 Position a lifting strap from the overhead secondary compression arm. crane approximately 2 feet / 60 cm from the platform end of the primary boom. Measure from the platform end of the primary boom tube. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 47 Secure the cylinder from moving. 39 Remove the pin retaining fastener from the lower pivot pin on the compression link. Use a soft metal drift to remove the pin. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 48 Crushing hazard. The counterweight could become unbalanced and fall when removed from the machine if not properly supported by the overhead crane. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 49 56 Remove the secondary boom drive speed overhead crane. limit switch (LS4) mounted to the turntable riser on the ground controls side. Do not disconnect the wiring. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 50: Secondary Boom Lift Cylinders

    Raise the primary boom to full height. Do not extend it. Swing out the battery pack that is directly below the secondary boom lift cylinder. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 51 15 Remove the mounting fasteners from the are kinked or pinched. function manifold and slide the manifold to the side This will allow access to the hydraulic tank side barrel-end pivot pin. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 52 24 Remove the cylinder through the top of the secondary boom. Crushing hazard. The secondary boom lift cylinder could become unbalanced and fall when removed from the machine if not properly attached to the overhead crane. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 53: Hydraulic Pump

    If the tank valves are closed, remove the key from the key switch and tag the machine to inform personnel of the condition. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 54: Manifolds

    Primary boom extend/retract 20-25 ft-lbs / 27-34 Nm Pressure switch Brake circuit Solenoid valve, N.C. poppet Brake circuit 20-25 ft-lbs / 27-34 Nm Orifice, 0.045 inch / 1.14 mm Brake circuit Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 55 September 2015 Service and Repair Manual Manifolds Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 56 Flow regulator valve, 0.8 gpm / 3 L/min Jib boom/platform 20-25 ft-lbs / 27-34 Nm rotate circuit Solenoid valve, 3 position 4 way Turntable rotate 20-25 ft-lbs / 27-34 Nm left/right Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 57 September 2015 Service and Repair Manual Manifolds Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 58: Valve Adjustments - Function Manifold

    Remove the pressure gauge. Repeat steps 2 and 3 to confirm the relief valve pressure setting. Remove the pressure gauge. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 59: How To Adjust The Secondary Boom Down Relief Valve

    Repeat steps 2 and 3 to confirm the relief valve pressure setting. Repeat steps 2 and 3 to confirm the relief valve pressure setting. Remove the pressure gauge. Remove the pressure gauge. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 60: How To Adjust The Turntable Rotate Relief Valve

    Then install the relief valve cap. Tip-over hazard. Do not adjust the relief valve higher than specified. Repeat steps 2 and 3 to confirm the relief valve pressure setting. Remove the pressure gauge. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 61: Jib Boom And Platform / Jib Boom Rotate Manifold Components

    0.3 gpm / 1.14 L/min Orifice plug, 0.025 inch / 0.64 mm Jib boom rotate circuit (located under plug) Models with rotating jib boom Models without rotating jib boom Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 62 20-25 ft-lbs / 27-34 Nm 0.3 gpm / 1.14 L/min Orifice plug, 0.025 inch / 0.64 mm Jib boom rotate circuit (located under plug) Models with rotating jib Models without rotating jib Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 63: Valve Coils

    Result: The resistance should be within specification, plus or minus 30%. Result: If the resistance is not within specification, plus or minus 30%, replace the coil. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 64: How To Test A Coil Diode

    0 mA, or if the two current readings do not differ by a minimum of 20%, the coil and/or its internal diode are faulty and the coil should be replaced. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 65: Turntable Rotation Components

    Do not allow oil to squirt or spray. Remove the turntable rotation motor mounting bolts. Remove the motor from the machine. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 66: Steer Axle Components

    11 Install the dust cap, then the tire and wheel assembly. 12 Lower the machine and remove the blocks. 13 Torque the wheel lug nuts to specification. Refer to Specifications, Machine Torque Specifications. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 67: Non-Steer Axle Components

    Remove all rings, Rises to .0L watches and other jewelry. Press the release tab on the motor controller harness connector and remove the motor controller harness connector from the motor controller. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 68: Fault Codes

    • Boom in the stowed position • Turntable secured with the turntable rotation lock • Welder disconnected from the machine (if equipped with the weld cable to platform option) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 69 1 second, and then blink the second digit. There will be a 2 second pause between codes. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 70: Fault Code Charts

    See Repair Section. ARM SENSOR Machine will not drive. Defective motor Replace the motor controller. controller. FLD SENSOR Machine will not drive. Defective motor Replace the motor controller. controller. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 71 OR motor controller is OR replace motor defective. controller. Note: Short can be on any part of circuit connected to the B+ terminal on the motor controller. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 72 OR proper cooling of the motor controller is not controller OR check for being cooled mechanical restrictions sufficiently. causing excessive load on the machine. Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 73: Schematics

    Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test equipment are available and ready for use. Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 74: Electrical Symbol Legend

    Oil temperature switch Coolant temperature Oil pressure switch Control relay contact Diode starting aid, glow normally open switch - normally open normally closed normally open plug or flame ignitor Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 75: Hydraulic Symbols Legend

    Solenoid operated Solenoid operated Counterbalance valve with 3 position, 4 way 2 position, 2 way solenoid 3 position, 4 way directional pressure and pilot ratio proportional directional valve valve valve Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 76: Limit Switch Location Legend

    Service and Repair Manual September 2015 Limit Switch Location Legend Limit Swi tch Loc ati on Legend Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 77: Power Cable Wiring Diagram

    September 2015 Service and Repair Manual Electrical Schematics – Options Power Cable Wiring Diagram...
  • Page 78 Service and Repair Manual September 2015 Pow er C abl e Wiring Diagram Power Cable Wiring Diagram Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 79: Drive Contactor Panel Wiring Diagram

    September 2015 Service and Repair Manual Drive Contactor Panel Wiring Diagram Drive Contactor Panel Wiring Diagram Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 80 Service and Repair Manual September 2015 Drive Contactor Panel Wiring Diagram...

  • Page 81: Manifold And Limit Switch Wiring Diagram

    September 2015 Service and Repair Manual Manifold and Limit Switch Wiring Diagram...
  • Page 82 Service and Repair Manual September 2015 Manifold and Limit Swi tch Wiring Diagram Manifold and Limit Switch Wiring Diagram Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 83: Lvi/Bci Option Wiring Diagram

    September 2015 Service and Repair Manual LVI/BC I Opti on Wiring Diagram LVI/BCI Option Wiring Diagram Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 84 Service and Repair Manual September 2015 LVI/BCI Option Wiring Diagram...

  • Page 85: Charger Interlock Option

    September 2015 Service and Repair Manual Charger Interlock Option...
  • Page 86 Service and Repair Manual September 2015 Char ger Interl ock Option Charger Interlock Option Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 87: Cte Option, (Ce Models)

    September 2015 Service and Repair Manual CTE Opti on, (C E Models) CTE Option, (CE Models) Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 88 Service and Repair Manual September 2015 CTE Option, (CE Models)

  • Page 89: Hydraulic Schematic

    September 2015 Service and Repair Manual Hydr aulic Schematics Hydraulic Schematic...
  • Page 90 Service and Repair Manual September 2015 Hydraulic Schem atic Hydraulic Schematic Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 91: Electrical Schematic, (Ansi / Csa / As) (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Electrical Schematics – AN SI / C SA / A S Mod els Electrical Schematic, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 92 Elec trical Schem atic, (AN SI / CSA / AS), ( befor e s erial numbers Z 30N 10-12119, Z 34N10-8857 and Z3410- 7774) Electrical Schematic, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 93: Ground Control Box Terminal Strip Wiring Diagram, (Ansi / Csa / As Before Serial Numbers Z3010-12119, Z34N10-8857 And Z3410-7774)

    Ground C ontrol Box T erminal Strip Wiring Di agr am, (AN SI / C SA / AS), (before seri al num bers Z3010- 12119, Z34N 10- 8857 and Z 3410-7774) Electrical Schematic, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 94 Service and Repair Manual September 2015 Electrical Schematic, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 95: Ground Control Box Terminal Strip Wiring Diagram, (Ansi / Csa / As) (Before Serial Numbers Z3010-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z3010-12119, Z34N10-8857 and Z3410-7774)

  • Page 96: Ground Control Box Terminal Strip Wiring Diagram, (Ansi / Csa / As) (Before Serial Numbers Z3010-12119, Z34N10-8857 And Z3410-7774)

    Ground C ontrol Box T erminal Strip Wiring Di agr am, (AN SI / C SA / AS), (before seri al num bers Z3010- 12119, Z34N 10- 8857 and Z 3410-7774) Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z3010-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 97: Ground Control Box Switch Panel Wiring Diagram, (Ansi / Csa / As Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Ground C ontrol Box Switch Panel Wiring Di agr am, ( ANSI / CSA / AS), ( befor e s erial num bers Z 30N 10-12119, Z 34N 10-8857 and Z3410- 7774) Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 98: Ground Control Box Switch Panel Wiring Diagram, (Ansi / Csa / As) (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Service and Repair Manual September 2015 Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 99: Platform Control Box Wiring Diagram, (Ansi / Csa / As) (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Platform Control Box Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 100: Platform Control Box Wiring Diagram, (Ansi / Csa / As Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Platform C ontrol Box Wiring Di agr am, ( ANSI / C SA / AS), (before seri al num bers Z30N 10- 12119, Z 34N 10- 8857 and Z 3410-7774) Platform Control Box Wiring Diagram, (ANSI / CSA / AS) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 101: Electrical Schematic, (Ce), (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Electrical Schematics – C E Mod els Electrical Schematic, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 102 Elec trical Schem atic, (CE), ( befor e s erial numbers Z 30N 10-12119, Z 34N10-8857 and Z3410- 7774) Electrical Schematic, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 103 September 2015 Service and Repair Manual Electrical Schematic, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 104 Service and Repair Manual September 2015 Electrical Schematic, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 105: Ground Control Box Terminal Strip Wiring Diagram, (Ce), (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 106 Ground C ontrol Box T erminal Strip Wiring Di agr am, (CE) , (before seri al num bers Z30N 10- 12119, Z34N 10- 8857 and Z 3410-7774) Ground Control Box Terminal Strip Wiring Diagram, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 107: Ground Control Box Switch Panel Wiring Diagram, (Ce) (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Ground C ontrol Box Switch Panel Wiring Di agr am, (C E), ( befor e s erial num bers Z 30N 10-12119, Z 34N 10-8857 and Z3410- 7774) Ground Control Box Switch Panel Wiring Diagram, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 108 Service and Repair Manual September 2015 Ground Control Box Switch Panel Wiring Diagram, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 109: Platform Control Box Wiring Diagram, (Ce) (Before Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Platform Control Box Wiring Diagram, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 110 Platform C ontrol Box Wiring Di agr am, (C E), (before seri al num bers Z30N 10- 12119, Z 34N 10- 8857 and Z 3410-7774) Platform Control Box Wiring Diagram, (CE) (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 111: Electrical Schematic, (Ansi / Csa), (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Electrical Schematics – AN SI and C SA Mod els Electrical Schematic, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 112 Elec trical Schem atic, (AN SI / CSA), (fr om s erial numbers Z 30N 10-12119, Z 34N10-8857 and Z3410- 7774) Electrical Schematic, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 113 September 2015 Service and Repair Manual Electrical Schematic, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 114 Service and Repair Manual September 2015 Electrical Schematic, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 115: Ground Control Box Terminal Strip Wiring Diagram, (Ansi / Csa), (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 116 Ground C ontrol Box T erminal Strip Wiring Di agr am, (AN SI / C SA) , (from seri al num bers Z30N 10- 12119, Z34N 10- 8857 and Z 3410-7774) Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 117: Ground Control Box Switch Panel Wiring Diagram, (Ansi / Csa From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Ground C ontrol Box Switch Panel Wiring Di agr am, ( ANSI / CSA), (fr om s erial num bers Z 30N 10- 12119, Z 34N 10-8857 and Z3410- 7774) Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...

  • Page 118: Ground Control Box Switch Panel Wiring Diagram, (Ansi / Csa), (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Service and Repair Manual September 2015 Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 119: Platform Control Box Wiring Diagram, (Ansi / Csa), (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Platform Control Box Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 120 Platform C ontrol Box Wiring Di agr am, ( ANSI / C SA), (from seri al num bers Z30N 10- 12119, Z 34N 10- 8857 and Z 3410-7774) Platform Control Box Wiring Diagram, (ANSI / CSA) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 121: Electrical Schematic, (As / Ce), (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Electrical Schematics – A S / C E Mod els Electrical Schematic, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 122 Elec trical Schem atic, (AS / C E), ( from s erial numbers Z 30N10-12119, Z 34N10-8857 and Z 3410- 7774) Electrical Schematic, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...
  • Page 123 September 2015 Service and Repair Manual Electrical Schematic, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 124 Service and Repair Manual September 2015 Electrical Schematic, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 125: Ground Control Box Terminal Strip Wiring Diagram, (As / Ce), (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 126 Ground C ontrol Box T erminal Strip Wiring Di agr am, (AS / C E), (from s erial num bers Z30N 10- 12119, Z 34N 10- 8857 and Z 3410-7774) Ground Control Box Terminal Strip Wiring Diagram, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498...

  • Page 127: Ground Control Box Switch Panel Wiring Diagram, (As / Ce) (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    Ground C ontrol Box Switch Panel Wiring Di agr am, ( AS / C E), (fr om s erial numbers Z 30N 10-12119, Z 34N10-8857 and Z3410- 7774) Ground Control Box Switch Panel Wiring Diagram, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Part No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N...
  • Page 128 Service and Repair Manual September 2015 Ground Control Box Switch Panel Wiring Diagram, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)

  • Page 129: Platform Control Box Wiring Diagram, (As / Ce), (From Serial Numbers Z30N10-12119, Z34N10-8857 And Z3410-7774)

    September 2015 Service and Repair Manual Platform Control Box Wiring Diagram, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
  • Page 130 Platform C ontrol Box Wiring Di agr am, ( AS / C E), (fr om s erial num bers Z30N 10- 12119, Z 34N 10-8857 and Z 3410-7774) Platform Control Box Wiring Diagram, (AS / CE) (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774) Z-30/20N • Z- 30/20N R J • Z- 34/22 • Z- 34/22N Part No. 1268498 Servic e and R epair M anual Sept emb er 2015 Z-30/20N •...

This manual is also suitable for:

Z-34/22nZ-30/20n rjZ-34/22dc

Table of Contents

Save PDF