Specifications are subject to change without notice. This document may contain confidential and/or proprietary information of Liebert Corporation, and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe.
NSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Liebert EXL UPS. Read this manual thoroughly, paying special attention to the sections that apply to your installation, before working with the UPS. Retain this manual for use by installing personnel.
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One person should never work alone, even if all power is disconnected from the equipment. A second person should be standing by to assist and to summon help in case of an accident. ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
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Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense. ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
NOTICE Three-phase input supply required. The standard Liebert EXL UPS is suitable for connection to three-phase, three-wire (+ Earth) TN-C and TN-S. NOTICE Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer.
(see Environmental Parameters in Table 13). The Liebert EXL UPS is cooled with the aid of internal fans. To permit air to enter and exit and prevent overheating or malfunctioning, do not cover the ventilation openings.
Clearances The Liebert EXL has no ventilation grilles at either side or at the rear of the UPS. Clearance around the front of the equipment should be sufficient to permit free passage of personnel with the doors fully opened. It is important to leave a distance of 24in.
The Liebert 1+N UPS module is supplied with a sharing inductor to minimize the impact of cable impedance mismatch. An impedance mismatch may be further minimized by controlling the wiring length of each unit. The design and the layout of the UPS system and associated panels and cabling must be designed to ensure that cable lengths and impedances are closely matched.
The voltage sense cable for the rectifier input breaker must accommodate the pre-charge circuit for the UPS, sized to 60A fuses at the sense location (see Figure 11). Breakers must be sized appropriately for the overload curves as shown in the operation and maintenance manual, SL-26030, available at Liebert’s Web site, www.liebert.com...
62" 62" 800-1200kVA Cabinet (1575mm) (1575mm) (1575mm) Stand-Alone Battery (May be on Battery Battery Interconnected either end Systems Cabinet Cabinet Cabinet or between any battery cabinets ) ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
UPS input/bypass supply to the power distribution panel. Check that these supplies are electrically isolated, and post any necessary warning signs to prevent their inadvertent operation. ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
All operations described in this section must be performed by properly trained and qualified electricians or technical personnel. If any difficulties are encountered, contact Vertiv. See the back page of this manual for contact information. ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
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If any fault bracing brackets were removed during installation, they MUST be replaced. Close and secure the interior and exterior doors. Attach the kick plates to the bottom of the unit. See Figure 39. ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
Remote Emergency Power Off (REPO). The external interface connections, arranged for this purpose, are next to the option box in the Rectifier section (refer to 4.0 - Installation Drawings). ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
TB2 – Digital Inputs TB1154 – DC TB1-Remote Status Panel Communication Reserved for MMS/1+N Reserved for LBS Remote BackFeed Breaker (RBB) Not Used Rectifier Input Breaker (RIB) ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
To prevent signal interference, low-voltage (<48V) and low-current (5A) cable groups should be run in separate, grounded conduit from high-voltage or high-current cable groups. All external wire furnished by others. All wiring must be in accordance with national and local electrical codes. ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
Failure to set the ground fault interrupters properly could cause loss of power to the critical load. 2.7.2 High Resistance Grounding ® Contact your Vertiv representative or the factory to determine whether the Liebert EXL is compatible with the specific type of HRG system involved. ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual...
All internal breakers—CB1, CB2 and BFB—were installed and set at the factory. NOTICE Risk of incorrect adjustment. Can cause equipment damage. ® Factory circuit breaker settings must not be altered without contacting Vertiv customer support. ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
Matching Liebert EXL Battery Cabinet The optional matching Liebert EXL Battery Cabinet can be used to obtain the desired autonomy time. The battery cabinets are designed to be either attached to the UPS or separate from the UPS (for details, see the Liebert EXL Battery Cabinet installation manual, SL-26035, available at Vertiv’s Liebert Web site:...
TB2 – Digital Inputs TB1154 – DC TB1-Remote Status Panel Communication Reserved for MMS/1+N Reserved for LBS Remote BackFeed Breaker (RBB) Not Used Rectifier Input Breaker (RIB) ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
Control wiring by others. Example, for x=1, RIBX would be RIB1. Connects to Relay K3 for Connects to Relay K2 for Fan Power Twisted pair/triple control wiring. DC bus precharge ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
Maximum current: 10mA Wire range: #14-22AWG Maximum length: 500 ft. (150m) All external wire field-supplied. All wiring must be in accordance with national and local electrical codes. ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
Twisted pair /triple control wiring Connects to P300 for Bypass Voltage Sense on HV Attenuator Bd 518691 G1 and Bypass Supply on Power Oring bd 418581 G1 ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
Maximum current: 10mA Wire range: #14-22AWG Maximum length: 500 ft. (150m) All external wire field-supplied. All wiring must be in accordance with national and local electrical codes. ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
Alber Monitoring System The matching Liebert EXL Battery Cabinet has space for an Alber battery monitoring system. The battery monitoring system can be factory-installed or field-installed later. The Alber Battery Monitor by Vertiv continuously checks all critical battery parameters, such as cell voltage, overall string voltage, current and temperature.
Figure 18 Outline Drawing, 625-800kVA Liebert EXL UPS, SMS and 1+N multi-module unit Bypass\Output Panel to Frame Cable Exit, Area Frame Typical 1.3" Rectifier\DC To Frame With Panel Removed Opposite 12.5" x 23.2" (33mm) Cable Entry, Area 1.3" (33mm) Side...
Figure 19 Outline Drawing, 1000-1200kVA Liebert EXL UPS, SMS and 1+N multi-module unit Rectifier/DC Cable Entry, 2.4" (60mm) 2.4" (60mm) Area With Panel Removed To Frame To Frame 22.7" x 32.2" (577 x 819mm) 1.3" (33mm) To Frame Typical Opp. Side...
Figure 21 Base drawing, 1000-1200kVA Liebert EXL UPS, SMS and 1+N multi-module unit Input Output/Bypass Core Core Core Front 23.8 (605) 3 (99) Opposite Side Opposite Typical 20.5 Side 20.5 20.5 18.8 18.8 (520) Typical (520) RIGHT SIDE (520) (478)
Signal voltage: 100mA @ 12VDC. Maximum cable length is 500 ft. (152m) with #16AWG and flexible stranded cable. All wiring must be in accordance with national and local electrical codes. ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
All wiring must be in accordance with national and local electrical codes. Table 12 Programmable Relay Board pinout Terminal Normally Normally Block Channel Pin No. Common Closed Open 10-12 10-12 ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
Depth dimensions include the front door and rear panel. Contact the factory before storing at temperatures exceeding 104°F (40°C) Table 14 Current ratings—rectifier input UPS Rating Voltage Nominal Maximum Current Current ™ Vertiv | Liebert® EXL™ 625-1100kVA Installation Manual | Rev. 3 | 02/17...
Figure 35 Shipping split, 625-800kVA Liebert EXL UPS, SMS and 1+N multi-module unit, continued Route harness from input in duct to Route harness from bypass in duct to Connect to input harness Core 1 (Connectors - J400, J11) input (Connectors - P13, P100, P200, P300)
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TECHNICAL SUPPORT / SERVICE Web Site www.vertivco.com Monitoring liebert.monitoring@vertivco.com 800-222-5877 Outside North America: +00800 1155 4499 Three-Phase UPS & Power Systems 800-543-2378 Outside North America: 614-841-6598 LOCATIONS United States 1050 Dearborn Drive P.O. Box 29186 Columbus, OH 43229 Europe Via Leonardo Da Vinci 8...
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