kozy heat BAYPORT-41 LOG Installation And Operation Manual
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kozy heat BAYPORT-41 LOG Installation And Operation Manual

Direct vent gas fireplace
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HUSSONG MANUFACTURING CO., INC.
BAYPORT-41 LOG
Model #BAY-41-L
Direct Vent Gas Fireplace
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
lammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the ire department.
ͷ Installation and service must be performed
by a qualiied installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certiied kit is used.
Hussong Mfg. Co., Inc. • BAY-41-L
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
in
English
and
available through your local dealer. Visit our website
www.kozyheat.com or scan the QR code for our mobile app.
Les manuels d'installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez www.kozyheat.
com ou scannez ce code QR pour notre application mobile.
Report No.: 0216GF041S • Rev. 09, April 2016
Installation and
Operation Manual
Portland
Oregon USA
US
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
French
installation
manuals
are

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  • Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. BAYPORT-41 LOG Model #BAY-41-L Direct Vent Gas Fireplace WARNING: Tested & Portland Listed By Oregon USA FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc. could result in serious injury, death, or property damage.
  • Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas ireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-ired, and the complete ireplace is thoroughly inspected before packaging.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ..............5 7.6 Top Venting ..................25 7.7 Rear Venting ..................26 1.0 INTRODUCTION ..............7 7.8 #700-2 Series Direct Vent Termination Kit(s) ......27 1.1 Appliance Certiication ..............7 8.0 FIREPLACE SETUP ..............28 1.2 Requirements for the Commonwealth of Massachusetts ..7 8.1 Glass Frame Assembly ..............28 2.0 SPECIFICATIONS ..............

  • Page 7: Introduction

    1.0 INTRODUCTION 1.1 Appliance Certification sign shall read, in print no less the one-half inch (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. Laboratory: OMNI-Test Laboratories in Portland, Oregon 1.2.4 Inspection Standards: The state or local gas inspector of the side wall horizontally •...

  • Page 8: Specifications

    2.0 SPECIFICATIONS 2.1 Appliance Components Part Number Description B41L-150A Control Board Assembly 700-203 Manual Gas Shut-of Valve B41L-135A Burner Assembly B41L-500 Log Package 900-085 4 in Restrictor Plate B41-057T Glass Frame Assembly IPI-028 Fan Kit (2)-75 CFM 700-408 Remote Control 2.1.1 Additional Components Required Refer to Section 7.0 Venting on page 22, for approved vent systems.

  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions Table 2.1, Physical Dimensions Unit Top to Unit Top Back Floor to Back Opening Opening Stand-off Description Height Width Depth Center of to Back to Vent Rear Vent Width Width Height Height Back Vent Vent Top Center Center Inches 34-1/2...

  • Page 10: Safety Barrier Dimensions

    2.4 Safety Barrier Dimensions WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance.

  • Page 11: Framing

    3.0 FRAMING 3.1 Appliance Placement STAND-OFF BRACKETS AS SHIPPED Considerations WARNING: Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. FIRE HAZARD: Do NOT install this appliance directly on carpeting, vinyl, or any other combustible material other than wood.

  • Page 12: Clearances To Combustibles

    3.3 Clearances to Combustibles Table 3.1, Minimum Appliance Clearances to Combustible Material From appliance top stand-ofs 0 in 0 mm From appliance left and right side stand-ofs 0 in 0 mm From appliance back stand-ofs 0 in 0 mm From appliance corners 1/4 in 6 mm From appliance front...

  • Page 13: Wall Enclosure Rough Opening

    3.4 Wall Enclosure Rough Opening • If masonry is to be used (optional), prepare the necessary foundation for the masonry load. When masonry construction WARNING: Provide adequate clearances around air openings is to be used, a lintel must be used over the top of the into the combustion chamber.

  • Page 14: Vent Termination Framing

    3.5 Vent Termination Framing Table 3.2, NG & LPG - Rear Vent Minimum Horizontal Venting Vent Pipe Top (A) Framed Opening Top (B) IMPORTANT: Vent cap location must be in compliance with Section 6.2 Minimum Termination Clearances on page 21. 31-5/8 in 803 mm 33-1/8 in...

  • Page 15: Facing And Finishing

    4.0 FACING AND FINISHING 4.1 Nailing Flange Assembly with the stand-of langes on the nailing langes facing away from the ireplace and Installation Secure the nailing langes to the ireplace with screws NOTE: Depending on facing material, tabs can be adjusted (provided) through the slots in nailing langes.

  • Page 16: Mantel Requirements

    4.2 Mantel Requirements NON-COMBUSTIBLE ZONE SINGLE VERTICAL HEADER 14” (356mm) 12” (305mm) 10” (254mm) 18” ¾ ” (19 mm) (457mm) 16” (406mm) 10” 14” (254mm) (356mm) 54” (1372mm)** ½ ” (13mm) NON-COMBUSTIBLE MATERIAL ONLY 48” (1219mm)* FIREPLACE ENCLOSURE FLOOR *NON-COMBUSTIBLE ZONE: 48 in (1219mm) MINIMUM WHEN VENTING FROM REAR VENT EXITS **NON-COMBUSTIBLE ZONE: 54 in (1372mm) MINIMUM FOR TOP VENTING MINIMUM HORIZONTAL VENT TERMINATIONS USE THE DIMENSION THAT PROVIDES THE MOST HEIGHT CLEARANCE TO COMBUSTIBLE CONSTRUCTION...

  • Page 17: Optional Trim Kit Assembly #B41-Ftk

    4.3 Optional Trim Kit If installed, remove the top stand-ofs. Install the top trim panel. Align the holes in the top trim panel Assembly #B41-FTK with the front holes in the stand-offs and attach to ireplace #B41-FTK is for use with safety barriers #B41-PSF, #B41-FRSF, top.

  • Page 18: Safety Barrier Installations

    4.4 Safety Barrier Installations 4.4.1 Inside Fit - Recessed Installation Model #B41-RSF Locate the slots on the back side of the screen front. Partially thread (4) truss head screws, included with this assembly, into each mounting hole on the ireplace (2 each side).

  • Page 19: Gas Line Connection

    5.0 GAS LINE CONNECTION 5.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This ireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas.

  • Page 20: Termination Locations

    6.0 TERMINATION LOCATIONS 6.1 Vertical Vent Cap Termination WARNING: This gas appliance must not be connected to a chimney serving any other appliance. LOWEST DISCHARGE OPENING APPROVED CAP MINIMUM 12” (.30m) APPROVED VENT PIPE ROOF PITCH = x/12 H - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Figure 6.1, , Vertical Vent Cap Clearance Minimum height (H) from roof...

  • Page 21: Minimum Termination Clearances

    6.2 Minimum Termination Clearances AREA WHERE TERMINAL IS NOT PERMITTED Figure 6.2, Vent Cap Locations Canadian installations US installations Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm) Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm) Clearance to permanently closed window (recommended to prevent condensation...

  • Page 22: Venting

    7.0 VENTING 7.1.2 Remove Back Vent Combustion 7.1 Rear Vent Conversion Instructions Air Intake and Exhaust Collars IMPORTANT: This appliance has outlets for both top and rear venting. The unused vent exit must have the cover plates in place, and the cover plates must be removed from the exit REMOVE ATTACHMENT SCREW SECURING according to the instructions below to be used.
  • Page 23 7.1.3 Install Exhaust and Combustion Air 7.1.4 Install Cover Plates to Fireplace Top Intake Collars to Fireplace Rear WARNING: The cover plates must be installed on the top of the fireplace. DO NOT proceed with the fireplace installation until the vent conversion is completed. INSTALL 4”...

  • Page 24: Approved 4" X 68" Vent Systems

    Products recommendations depending on burner lame appearance, and Pro-Form Horizontal & Vertical instructions on installation after venting is completed. EXCELDirect Horizontal & Vertical Kozy Heat 700 Series Flexible Vent Horizontal Only RESTRICTOR PLATE System REMOVE CIRCLE TO CREATE LESS RESTRICTON...

  • Page 25: Top Venting

    7.6 Top Venting TOP VENTING DIAGRAM (VERTICAL & HORIZONTAL TERMINATIONS) IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise (A) Stand-of Brackets (C) 90° Elbow (B) Stand-of Heat Shields (D) Termination Cap for every 12 in (305 mm) of travel. 7.6.1 Vertical Terminations NG/LPG - 3ft (914mm) MIN / 50ft (15.2m) MAX Table 7.1, NG/LPG - Minimum / Maximum Vertical Terminations...

  • Page 26: Rear Venting

    7.7 Rear Venting REAR VENTING DIAGRAM (HORIZONTAL & VERTICAL TERMINATIONS) IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise (A) Stand-of Brackets (C) 90° Elbow (B) Stand-of Heat Shields (D) Termination Cap for every 12 in (305 mm) of travel. 7.7.1 Horizontal Terminations NG/LPG - 6”...

  • Page 27: 700-2 Series Direct Vent Termination Kit(S)

    7.8 #700-2 Series Direct Vent (OPTIONAL) insulate the wall thimble with any unfaced insulation products listed as non-combustible per ASTM E Termination Kit(s) 136. IMPORTANT: The flex pipe is permanently attached to the Apply a liberal bead of exterior sealant around outer edge of exterior plate.

  • Page 28: Fireplace Setup

    8.0 FIREPLACE SETUP 8.1 Glass Frame Assembly WARNING: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass assembly, should be done by a licensed or qualified service person. 8.1.1 Remove Glass Frame Assembly WARNING: Do not remove the glass assembly when hot.

  • Page 29: B41-500 Log Set Installation

    8.2 #B41-500 Log Set Installation Position the ember panel in front of the burner. Align the holes in bottom of base logs (BP1 to BP4) with the CAUTION: Do not place logs directly over burner port holes. mounting pins on the burner. Push logs down onto pins to Improper log placement may affect flame appearance and seat.

  • Page 30: Control Board Removal And Installation

    8.3 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. AIR DEFLECTOR IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 31: Electrical Information

    9.0 ELECTRICAL INFORMATION WARNING: Do not use this fireplace if any part has been under 9.2 Wiring Requirements water. Immediately call a qualified service technician to inspect • The IFC System Module requires 120V of electricity and/or this appliance and to replace any part of the control system and batteries to operate.

  • Page 32: B41-Lkt Optional Light Kit

    9.3 #B41-LKT Optional Light Kit ATTENTION: If converting to LP (propane) gas, do so now before installing any media kit. Follow instructions included with the conversion kit (sold separately). CAUTION: Disconnect all electric power from fireplace before performing any of these tasks. NOTE: To avoid damage and prolong the life of halogen bulbs, never touch with bare hands.

  • Page 33: Operating Instructions

    10.0 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a ire or explosion may result causing property damage, personal injury, or loss of life. This appliance is equipped with an ignition device which phone.

  • Page 34: Setup Prolame

    10.1 Setup Prolame 2 IFC Module • Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned Set the main ON/OFF rocker switch in the OFF position. of, provided CPI mode is turned on.

  • Page 35: Ifc Module Ignition Sequence

    10.6 IFC Module Ignition Sequence The IFC module will try (2) times for ignition, each lasting approximately (60) seconds, with approximately (35) seconds between each attempt. With the system in OFF position, press the remote control ON/OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the pilot hood.

  • Page 36: Remote Control Operation

    PROFLAME 2 TRANSMITTER LCD DISPLAY KEY LOCK TRANSMISSION LOW BATTERY ALARM THERMOSTAT OFF/ON/SMART ROOM BLUE BACK TEMPERATURE LCD DISPLAY CPI MODE SET POINT TEMPERATURE/LEVEL/STATE FLAME ON ON/OFF KEY THERMOSTAT KEY LIGHT ON UP/DOWN ARROWS MODE KEY 10.8 Remote Control Operation 10.8.3 Pilot Ignition Selection (IPI/CPI) This system has the option of a continuous (standing) pilot.
  • Page 37 10.8.4 Turn ON the Appliance ROOM TEMPERATURE With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to conirm reception of the command. The LCD screen will display all active icons, and the IFC module will start the ignition sequence.

  • Page 38: Fan Speed Control

    10.8.8 Fan Speed Control Fan speed can be adjusted through (6) speeds. To activate this function, Press the mode key to index to the fan control icon. Press the up or down arrow keys to turn on, of, or to adjust fan speed.

  • Page 39: Adjustment

    11.0 ADJUSTMENT 11.1 Pressure Testing 11.1.2 Manifold Pressure Test Light pilot. NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any Loosen manifold (OUT) pressure tap by turning screw pressure testing of the system at test pressures in excess of ½ counter-clockwise.

  • Page 40: Flame Appearance Adjustments

    11.2 Flame Appearance Adjustments IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until WARNING: To avoid property damage or personal injury, allow desired look is achieved. Always burn the fireplace for at least the fireplace ample time to cool before making any adjustments.
  • Page 41 11.2.2 Restrictor WARNING: To avoid property damage or personal injury, allow the fireplace ample time to cool before making any adjustments. WARNING: Improper vent installation may cause the burner flames to lift or “ghost.” Perform a visual check on flame RESTRICTOR PLATE REMOVE CIRCLE TO appearance after restrictor adjustment to ensure proper...

  • Page 42: Troubleshooting

    12.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified • Verify all connections between the wire harnesses and the technician. system components are proper and positive. Before proceeding with the steps in the following troubleshooting • Verify the communication link is established between the guide, remote control and the IFC module.
  • Page 43 Issue Cause Solution Pilot and burner No LP (propane) gas in tank Check LP (propane) tank. Reill if necessary. extinguish while in Incorrect glass assembly Refer to Section 8.1 Glass Frame Assembly on page 28. operation installation Incorrect vent cap installation Adjust if necessary.

  • Page 44: Maintenance

    13.0 MAINTENANCE ATTENTION: Installation and repair shall only be done by a 13.2 Fans qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use by a qualified service person. This appliance is controls.

  • Page 45: Replacement Parts List

    14.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing. CONTROL BOARD AND PARTS Control Board - NG B41L-150A Pilot Oriice - LPG #35 700-168 Control Board - LPG B41L-151A Valve Step Motor - NG 700-504 S.I.T.

  • Page 47: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture.

  • Page 49: Lifetime Warranty

    Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.

This manual is also suitable for:

Bayport-41 glass

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