Table of Contents
Advertisement
Quick Links
HUSSONG MANUFACTURING CO., INC.
B A Y P O R T - 4 1 - G L A S S
Model #BAY-41-G
Direct Vent Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc. • BAY-41-G
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
Report No: 0216GF041S • Rev. 9, Sept 2018
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
in
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for kozy heat Bayport 41 Glass
Summary of Contents for kozy heat Bayport 41 Glass
- Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. B A Y P O R T - 4 1 - G L A S S Model #BAY-41-G Direct Vent Gas Fireplace English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
- Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
-
Page 5: Table Of Contents
14.0 REPLACEMENT PARTS LIST..........51 7.4 Use of Elbows ....................27 7.5 Restrictor Assembly and Installation ........... 27 LIMITED LIFETIME WARRANTY ............ 52 7.6 Top Venting ....................28 #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5... -
Page 7: Introduction
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7... -
Page 8: Specifications
When the appliance is installed at elevations above 4,500 ft (1,372 m), the certified high altitude rating shall be reduced at the rate of 4% for each additional 1,000 ft (305 m). 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 9: Appliance Dimensions
” ” (169mm) (58mm) (955mm) (300mm) ¾ ” 2” (1035mm) (51mm) BACK VIEW ¾ ” ⁄ ” (70mm) (156mm) ⁄ ” (955mm) Figure 2.1, Appliance Dimensions #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9... -
Page 10: Safety Barrier Dimensions
HEARTH AND 3” (76mm) (1004mm) CLEARANCE FROM THE OUTSIDE SIDE OVERLAP EDGE TO A SIDEWALL ½ ” (64mm) ⁄ ” B41-PFT2 (47mm) TOP, BOTTOM, AND SIDES OVERLAP BOTTOM OVERLAP 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 11: Framing
Align the in the stand-off heat shields with the holes in the top stand-off brackets Secure with (8) screws provided in the fireplace components packet. STAND-OFF BRACKETS INSTALLED Figure 3.1, Stand-Off Assembly and Installation #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11... -
Page 12: Clearances To Combustibles
⁄ ” (1012mm) 13” ¼ ” (331mm) (6mm) ⁄ ” (716mm) ¼ ” (1048mm) ⁄ ” (1431mm) Figure 3.2, Typical Installation Options 12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 13: Wall Enclosure Rough Opening
If masonry is to be used (optional), prepare the necessary SINGLE VERTICAL HEADER BOARD IS REQUIRED TO MAINTAIN CLEARANCES TO COMBUSTIBLES 44½” (1130mm) 41 ⁄ ” (1051mm) 17½” (445mm) Figure 3.3, Finished Opening Dimensions #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13... -
Page 14: Vent Termination Framing
Rigid Vent System 45 in 1143 mm 46-1/2 in 1181 mm Figure 3.4, Horizontal Vent Terminations Flex Vent System 49 in 1245 mm 50 in 1270 mm 14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 15: Facing And Finishing
NAILING FLANGE INSTALLED NAILING FLANGE AS SHIPPED FRAMING STUD TOP VIEW FRAMING STUD STAND-OFF FLANGE 1/4” (6mm) CLEARANCE Figure 4.1, Nailing Flange Assembly and Installation #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 15... -
Page 16: Mantel And Finishing Requirements
(228mm) ” (139mm) ½ ” (13mm) NON-COMBUSTIBLE 54” MATERIAL ONLY (1372mm) 48” (1220mm) ½ ” (877mm) COMBUSTIBLE FLOOR Figure 4.2, Mantel and Trim Requirements 16 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... - Page 17 WARNING: THESE MANTEL CLEARANCES ARE FOR USE WITH SAFETY BARRIER B41-RSF2 ONLY NON-COMBUSTIBLE ZONE 54” ½ (1372mm) ” (13mm) NON-COMBUSTIBLE 48” MATERIAL ONLY (1220mm) ½ ” (877mm) COMBUSTIBLE FLOOR Figure 4.4, B41-RSF2 Mantel Requirements #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 17...
-
Page 18: Finishing Trim Kit Assembly #B41-Ftk
Secure with screws previously removed from the heat shields and Figure 4.5, Finishing Trim Kit Installation #B41-FTK 18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 19: Exterior Trim Kit Assembly #B41-081
Install the exterior trim side panels. Align the holes in the side Figure 4.6, Exterior Trim Kit Installation #B41-081 #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19... -
Page 20: Safety Barrier Installations
Figure 4.7, #B41-RSF2 Installation BACK OF THE FIREPLACE SAFETY SCREEN FRONT MUST MAKE CONTACT WITH THE FIREPLACE FACE/ FINISH MATERIAL Figure 4.8, Side View Gasket Install 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... - Page 21 To remove safety screen: lift the screen up and out of slots. FIRST POSITION NOTCHED TAB LOUVER FIRST POSITION LOUVER NOTCH Figure 4.9, Safety Screen Louver and Notch Locations Figure 4.11, Adjust Louver #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 21...
-
Page 22: Gas Line Connection
Fuel Minimum Pressure Maximum Pressure Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa) Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) 22 GAS LINE CONNECTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 23: Termination Locations
Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 23... -
Page 24: Minimum Termination Clearances
Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventilated soffits. 24 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 25: Venting
2) REMOVE (4) SCREWS SECURING 6-5/8” (168mm) COMBUSTION AIR INTAKE COLLAR 3) REMOVE (6) SCREWS SECURING EXHAUST COVER REAR PLATE 3) REMOVE (6) SCREWS SECURING 4” (101mm) EXHAUST COLLAR #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 25... - Page 26 3) INSERT TABS ON REAR COVER PLATE INTO SLOTS. SECURE WITH (1) SCREW PREVIOUSLY REMOVED. 3) INSERT TABS ON OUTER COVER PLATE INTO SLOTS ON APPLIANCE TOP. SECURE WITH (1) SCREW PREVIOUSLY REMOVED. 26 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018...
-
Page 27: Approved 4" X 6-5/8" Vent Systems
For each 45° elbow used, 1½ ft (457 mm) must be subtracted from maximum venting allowed. • (2) 45° degree elbows may be used in place of (1) 90° elbow. #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 27... -
Page 28: Top Venting
Table 7.1, Natural Gas and Propane - Minimum / Maximum Vertical 3ft (914mm) MIN / 50ft (15.2m) MAX Terminations Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15.2 m 28 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... - Page 29 / 12’ (3.7m) H 48” (1219mm) V + 90° ELBOW + 6” (152mm) H / 20’ (6.1m) H Figure 7.2, NG - Top Vent Combination Venting (V/H) #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 29...
- Page 30 25 ft 7.6 m 25 ft 7.6 m 50 ft 15.2 m Maximum number of 90° elbows: 4 Figure 7.3, Propane - Top Vent Combination Venting (V/H) 30 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018...
-
Page 31: Rear Venting
7.6 m 25 ft 7.6 m 50 ft 15.2 m Maximum number of 90° elbows: 4 Figure 7.4, Natural Gas & Propane Rear Vent Combination Venting (H/V) #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 31... -
Page 32: 700-2 Series Direct Vent Termination Kit(S)
7” pipe on fireplace or extension kit Vinyl firestop (not shown) Wall Thimble with 1 in (25 mm) top clearance Figure 7.5, Installation and Assembly of #700-2 Series 32 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 33: Fireplace Setup
Install (6) halogen bulbs (included in components packet) into lamp bases. Reattach light bars, securing with screws previously loosened. Reinstall burner cover, securing with screws previously removed Figure 8.1, Light Bar Screw Location #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 33... -
Page 34: Glass Media
Remove ALL crushed glass off the burner and burner ports. Verify glass media is one layer deep across the firebox. Save any unused media for later use. 34 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 35: Control Board Removal And Installation
Turn the manual valve counterclockwise to the ON position. 10. Reconnect electrical power. 11. Verify proper glass media placement, operation of fireplace, and any electrical components. Figure 8.4, Control Board Removal and Installation #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 35... -
Page 36: Electrical Information
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Figure 9.1, Wiring Schematics 36 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 37: Ipi-028 Optional Fan Kit
Remove the safety barrier and glass frame assembly. Remove glass media and media tray. Remove the burner cover, light kit assembly, and the control CONTROL MODULE HOUSING Figure 9.2, #IPI-028 Fan Kit #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION... -
Page 38: Operating Instructions
This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. 38 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 39: Setup Proflame
Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 39... -
Page 40: Ifc Module Ignition Sequence
Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow Section 10.2 Initialize the Control System. 40 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 41: Remote Control Operation
LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 41... - Page 42 ‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. 42 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018...
- Page 43 A single ‘beep’ will confirm reception of the command. 10.8.9.1 Deactivate Light Kit Modulation Verify all (3) AAA batteries are installed in the remote control battery bay. Remove (1) AAA battery. #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 43...
-
Page 44: Adjustment
(.72 - 2.74 kPa) inlet pressure tap (A) to verify the tap is completely sealed. Manometer should read no pressure. 11.1.2 Manifold Pressure Test Figure 11.1, Pressure Check Taps 44 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 45: Flame Appearance Adjustments
WITH BLACK TIPS tighten screw. Reinstall all components previously removed. SHORT, BLUE FLAMES LIFTING (GHOSTING) FLAMES Figure 11.2, Burner Venturi Figure 11.3, Flame Appearance and Characteristics #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 45... - Page 46 Reinstall termination access panel. Insert the panel tabs into the slots in the fireplace baffle. Secure with (2) screws previously removed. Reinstall all components previously removed. 46 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018...
-
Page 47: Troubleshooting
Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 47... - Page 48 Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached 48 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018...
-
Page 49: Maintenance
Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 49... -
Page 50: Burner And Pilot System
Figure 13.2, Pilot and Burner Correct Flame Appearance safety system. It must de-energize the safety shutoff in no more than (30) seconds. BURNER ORIFICE BURNER PORTS Figure 13.1, Burner System 50 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-41-G R.9 Sept 2018... -
Page 51: Replacement Parts List
Rectangular Mission Screen Front B41R-MSF2 Portrait Screen Front B41-PTF2 Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 BAY-41-G #BAY-41-G R.9 Sept 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST 51... -
Page 52: Limited Lifetime Warranty
• All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.
Need help?
Do you have a question about the Bayport 41 Glass and is the answer not in the manual?
Questions and answers