kozy heat BAYPORT-41 LOG BAY-41-L Installation And Operation Manual
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kozy heat BAYPORT-41 LOG BAY-41-L Installation And Operation Manual

Direct vent gas fireplace
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HUSSONG MANUFACTURING CO., INC.
BAYPORT-41 LOG
Model #BAY-41-L
Direct Vent Gas Fireplace
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • BAY-41-L
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
O-T L
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
in
English and French installation manuals are
available through your local dealer. Visit our
website www.kozyheat.com or scan the QR
code for our mobile app.
Report No.: 216-F-41b-6.5 • Rev. 07, January 2015
Installation and
Operation Manual
Portland
Oregon USA
US

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  • Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. BAYPORT-41 LOG Model #BAY-41-L Direct Vent Gas Fireplace WARNING: O-T L Tested & Portland FIRE OR EXPLOSION HAZARD Listed By Oregon USA Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc. could result in serious injury, death, or property damage.
  • Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ..............5 8.2 Approved 4” x 65/8” Vent Systems ..........26 8.3 Venting Requirements ..............26 1.0 INTRODUCTION ..............7 8.4 Use of Elbows .................26 1.1 Appliance Certification ..............7 8.5 Restrictor Assembly and Installation .........26 1.2 Requirements for the Commonwealth of Massachusetts ..7 8.6 Top Venting ..................27 2.0 SPECIFICATIONS ..............

  • Page 7: Introduction

    1.0 INTRODUCTION 1.1 Appliance Certification sign shall read, in print no less the one-half inch (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. Laboratory: OMNI-Test Laboratories in Portland, Oregon 1.2.4 Inspection Standards: The state or local gas inspector of the side wall horizontally •...

  • Page 8: Specifications

    2.0 SPECIFICATIONS 2.1 Appliance Components Part Number Description B41L-150 Control Board Assembly 700-203 Manual Gas Shut-off Valve B41L-135 Burner Assembly B41L-500 Log Package 900-086 4 in Restrictor Plate B41-057T Glass Frame Assembly IPI-028 Fan Kit (2)-75 CFM 700-408 Remote Control 2.1.1 Additional Components Required Refer to Section 8.0 Venting on page 24, for approved vent systems.

  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions Table 2.1, Physical Dimensions Unit Top to Unit Top Back Floor to Back Opening Opening Stand-off Description Height Width Depth Center of to Back to Vent Rear Vent Width Width Height Height Back Vent Vent Top Center Center Inches 34-1/2...

  • Page 10: Safety Barrier Dimensions

    2.4 Safety Barrier Dimensions WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance.

  • Page 11: Framing

    3.0 FRAMING 3.1 Appliance Placement STAND-OFF BRACKETS AS SHIPPED Considerations WARNING: Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. FIRE HAZARD: Do NOT install this appliance directly on carpeting, vinyl, or any other combustible material other than wood.

  • Page 12: Clearances To Combustibles

    3.3 Clearances to Combustibles Table 3.1, Minimum Appliance Clearances to Combustible Material From appliance top stand-offs 0 in 0 mm From appliance left and right side stand-offs 0 in 0 mm From appliance back stand-offs 0 in 0 mm From appliance corners 1/4 in 6 mm From appliance front...

  • Page 13: Wall Enclosure Rough Opening

    3.4 Wall Enclosure Rough Opening • If masonry is to be used (optional), prepare the necessary foundation for the masonry load. When masonry construction WARNING: Provide adequate clearances around air openings is to be used, a lintel must be used over the top of the into the combustion chamber.

  • Page 14: Vent Termination Framing

    3.5 Vent Termination Framing IMPORTANT: Vent cap location must be in compliance with Section 7.2 Minimum Termination Clearances on page 23. WARNING: DO NOT RECESS THE VENT CAP INTO WALL OR SIDING. 3.5.1 Vertical Terminations CAUTION: Cold air transfer area. The surround fireplace chase must comply with all clearances as outlined in this manual, and be constructed in compliance with local building codes.

  • Page 15: 970 Heat Duct Kit

    4.0 #970 HEAT DUCT KIT 4.2 Specifications CAUTION : Read and follow instructions carefully prior to and during the installation of the optional heat duct kit. • The appliance is manufactured with (2) heat duct knock-outs. WARNING: Installation of this heat duct kit and its electrical One, or both, may be utilized.

  • Page 16: Attach Heat Duct To Fireplace

    4.3 Attach Heat Duct to Fireplace which controls fan speed and operation. Bend the tabs on fireplace top up. With circulation holes facing down, use (3) screws to fasten the tabs to the duct collar. Secure the flexible pipe to the duct collar. Verify screws penetrate both the flexible pipe and the duct collar.

  • Page 17: Run And Secure Duct Pipe

    4.6 Run and Secure Duct Pipe 4.6.1 Oval Duct Pipe Run the oval and round duct pipe to the register location. Shape the 6 in (152 mm) round duct pipe to fit outside the oval duct pipe. Secure with the screws provided. Slide the oval duct pipe over the oval collar on the register mounting bracket.

  • Page 18: Facing And Finishing

    5.0 FACING AND FINISHING 5.1 Nailing Flange Assembly with the stand-off flanges on the nailing flanges facing away from the fireplace and Installation Secure the nailing flanges to the fireplace with screws NOTE: Depending on facing material, tabs can be adjusted (provided) through the slots in nailing flanges.

  • Page 19: Mantel Requirements

    5.2 Mantel Requirements NON-COMBUSTIBLE ZONE SINGLE VERTICAL HEADER 14” (356mm) 12” (305mm) 10” (254mm) 18” ¾ ” (19 mm) (457mm) 16” (406mm) 10” 14” (254mm) (356mm) 54” (1372mm)** ½ ” (13mm) NON-COMBUSTIBLE MATERIAL ONLY 48” (1219mm)* FIREPLACE ENCLOSURE FLOOR *NON-COMBUSTIBLE ZONE: 48 in (1219mm) MINIMUM WHEN VENTING FROM REAR VENT EXITS **NON-COMBUSTIBLE ZONE: 54 in (1372mm) MINIMUM FOR TOP VENTING MINIMUM HORIZONTAL VENT TERMINATIONS USE THE DIMENSION THAT PROVIDES THE MOST HEIGHT CLEARANCE TO COMBUSTIBLE CONSTRUCTION...

  • Page 20: Safety Barrier Installations

    5.3 Safety Barrier Installations 5.3.1 Inside Fit - Recessed Installation Model #B41-RSF Locate the slots on the back side of the screen front. Partially thread (4) truss head screws, included with this assembly, into each mounting hole on the fireplace (2 each side).

  • Page 21: Gas Line Connection

    6.0 GAS LINE CONNECTION 6.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas.

  • Page 22: Termination Locations

    7.0 TERMINATION LOCATIONS 7.1 Vertical Vent Cap Termination WARNING: This gas appliance must not be connected to a chimney serving any other appliance. LOWEST DISCHARGE OPENING APPROVED CAP MINIMUM *12” (.30 m) APPROVED VENT PIPE ROOF PITCH = x/12 H - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING *If vent is closer than 12 in (.30 m), it must terminate at least 2 ft (.61 m) higher than any portion of a building within 10 ft (3.05...

  • Page 23: Minimum Termination Clearances

    7.2 Minimum Termination Clearances AREA WHERE TERMINAL IS NOT PERMITTED Figure 7.2, Vent Cap Locations Canadian installations US installations Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm) Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm) Clearance to permanently closed window (recommended to prevent condensation...

  • Page 24: Venting

    8.0 VENTING 8.1 Rear Vent Conversion Instructions 8.1.2 Remove Back Vent Combustion Air Intake and Exhaust Collars IMPORTANT: This appliance has outlets for both top and rear venting. The unused vent exit must have the cover plates in place, and the cover plates must be removed from the exit REMOVE ATTACHMENT SCREW SECURING according to the instructions below to be used.
  • Page 25 WARNING: The cover plates must be installed on the top of the fireplace. DO NOT proceed with the fireplace installation until NOTE: When installing Kozy Heat #925-F flex pipe adapter, you the vent conversion is completed. will need to cut out inner circle from cover plate.

  • Page 26: Approved 4" X 65/8" Vent Systems

    Products recommendations depending on burner flame appearance, and Pro-Form Horizontal & Vertical instructions on installation after venting is completed. EXCELDirect Horizontal & Vertical Kozy Heat 700 Series Flexible Vent Horizontal Only REMOVE TAB(S) TO System LARGE RESTRICTOR CREATE SMALL RESTRICTOR...

  • Page 27: Top Venting

    8.6 Top Venting TOP VENTING DIAGRAM (VERTICAL & HORIZONTAL TERMINATIONS) IMPORTANT: Horizontal vent sections require 1/4 in (6 mm) rise (A) Stand-off Brackets (C) 90° Elbow (B) Stand-off Heat Shields (D) Termination Cap for every 12 in (305 mm) of travel. IMPORTANT: A wall thimble pass-through must be used on all NG/LPG - 3ft (914mm) MIN / 50ft (15.2m) MAX horizontal vent runs that pass through interior or exterior walls.

  • Page 28: Rear Venting

    8.7 Rear Venting REAR VENTING DIAGRAM (HORIZONTAL & VERTICAL TERMINATIONS) IMPORTANT: Horizontal vent sections require 1/4 in (6 mm) rise (A) Stand-off Brackets (C) 90° Elbow (B) Stand-off Heat Shields (D) Termination Cap for every 12 in (305 mm) of travel. IMPORTANT: A wall thimble pass-through must be used on all NG/LPG - 6”...

  • Page 29: 700-1 Series Direct Vent Termination Kit(S)

    Apply a liberal bead of exterior sealant around outer edge of exterior. termination box (A), placing assembly through the wall-pass IMPORTANT: Top vent horizontal terminations using Kozy Heat through in exterior wall. Place screws through the four holes (B), securing it in place.

  • Page 30: Fireplace Setup

    9.0 FIREPLACE SETUP 9.1 Glass Frame Assembly WARNING: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass assembly, should be done by a licensed or qualified service person. 9.1.1 Remove Glass Frame Assembly WARNING: Do not remove the glass assembly when hot.

  • Page 31: B41-500 Log Set Installation

    9.2 #B41-500 Log Set Installation Position the ember panel in front of the burner. Align the holes in bottom of base logs (BP1 to BP4) with the CAUTION: Do not place logs directly over burner port holes. mounting pins on the burner. Push logs down onto pins to Improper log placement may affect flame appearance and seat.

  • Page 32: Control Board Removal And Installation

    9.3 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. AIR DEFLECTOR IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 33: Electrical Information

    10.0 ELECTRICAL INFORMATION 10.2 Wiring Requirements WARNING: Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect • The IFC System Module requires 120V of electricity and/or this appliance and to replace any part of the control system and batteries to operate.

  • Page 34: B41-Lkt Optional Light Kit

    10.3 #B41-LKT Optional Light Kit ATTENTION: If converting to LP (propane) gas, do so now before installing any media kit. Follow instructions included with the conversion kit (sold separately). CAUTION: Disconnect all electric power from fireplace before performing any of these tasks. NOTE: To avoid damage and prolong the life of halogen bulbs, never touch with bare hands.

  • Page 35: Operating Instructions

    11.0 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. This appliance is equipped with an ignition device which phone.

  • Page 36: Setup Proflame

    11.1 Setup Proflame 2 IFC Module • Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned Set the main ON/OFF rocker switch in the OFF position. off, provided CPI mode is turned on.

  • Page 37: Ifc Module Ignition Sequence

    11.6 IFC Module Ignition Sequence The IFC module will try (2) times for ignition, each lasting approximately (60) seconds, with approximately (35) seconds between each attempt. With the system in OFF position, press the remote control ON/OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the pilot hood.

  • Page 38: Remote Control Operation

    PROFLAME 2 TRANSMITTER LCD DISPLAY KEY LOCK TRANSMISSION LOW BATTERY ALARM THERMOSTAT OFF/ON/SMART ROOM BLUE BACK TEMPERATURE LCD DISPLAY CPI MODE SET POINT TEMPERATURE/LEVEL/STATE FLAME ON ON/OFF KEY THERMOSTAT KEY LIGHT ON UP/DOWN ARROWS MODE KEY 11.8 Remote Control Operation 11.8.3 Pilot Ignition Selection (IPI/CPI) This system has the option of a continuous (standing) pilot.

  • Page 39: Smart Thermostat

    11.8.4 Turn ON the Appliance ROOM TEMPERATURE With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to confirm reception of the command. The LCD screen will display all active icons, and the IFC module will start the ignition sequence.

  • Page 40: Fan Speed Control

    11.8.8 Fan Speed Control Fan speed can be adjusted through (6) speeds. To activate this function, Press the mode key to index to the fan control icon. Press the up or down arrow keys to turn on, off, or to adjust fan speed.

  • Page 41: Adjustment

    12.0 ADJUSTMENT 12.1 Pressure Testing 12.1.2 Manifold Pressure Test Light pilot. NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any Loosen manifold (OUT) pressure tap by turning screw pressure testing of the system at test pressures in excess of ½ counter-clockwise.

  • Page 42: Flame Appearance Adjustments

    12.2 Flame Appearance Adjustments IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until WARNING: To avoid property damage or personal injury, allow desired look is achieved. Always burn the fireplace for at least the fireplace ample time to cool before making any adjustments.

  • Page 43: Restrictor Installation

    12.2.2 Restrictor REMOVE TAB(S) TO WARNING: To avoid property damage or personal injury, allow LARGE RESTRICTOR CREATE SMALL RESTRICTOR the fireplace ample time to cool before making any adjustments. WARNING: Improper vent installation may cause the burner flames to lift or “ghost.” Perform a visual check on flame appearance after restrictor adjustment to ensure proper performance.

  • Page 44: Troubleshooting

    13.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified • Verify all connections between the wire harnesses and the technician. system components are proper and positive. Before proceeding with the steps in the following troubleshooting • Verify the communication link is established between the guide, remote control and the IFC module.
  • Page 45 Issue Cause Solution Pilot and burner No LP (propane) gas in tank Check LP (propane) tank. Refill if necessary. extinguish while in Incorrect glass assembly Refer to Section 9.1 Glass Frame Assembly on page 30. operation installation Incorrect vent cap installation Adjust if necessary.

  • Page 46: Maintenance

    14.0 MAINTENANCE 14.2 Fans ATTENTION: Installation and repair shall only be done by a qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use by a qualified service person. This appliance is controls.

  • Page 47: Replacement Parts List

    15.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing. CONTROL BOARD AND PARTS Control Board - NG B41L-150 Valve Step Motor - NG 700-504 Control Board - LPG B41L-151 Valve Step Motor - LPG 700-504-1 S.I.T.

  • Page 49: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture.

  • Page 51: Lifetime Warranty

    Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.

This manual is also suitable for:

Bay-41-l

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