kozy heat BAYPORT-36-LOG Installation And Operation Manual

kozy heat BAYPORT-36-LOG Installation And Operation Manual

Direct vent gas fireplace
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HUSSONG MANUFACTURING CO., INC.
B A Y P O R T - 3 6 - L O G
B A Y P O R T - 3 6 - B W
Models #BAY-36-L & #BAY-36-BW
Direct Vent Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc. • BAY-36-L & BAY-36-BW
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
Report No: 19-507 • Rev. 08, July 2019
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
in

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  • Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. B A Y P O R T - 3 6 - L O G B A Y P O R T - 3 6 - B W Models #BAY-36-L & #BAY-36-BW Direct Vent Gas Fireplace English and French installation manuals are available through your local dealer.
  • Page 3 We pride ourselves in being dedicated not only to functionality and reliability, but also customer safety. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace.
  • Page 5: Table Of Contents

    7.3 Venting Requirements ................30 7.4 Use of Elbows ....................30 LIMITED LIFETIME WARRANTY ............ 59 7.5 Restrictor Assembly and Installation ........... 30 #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS...
  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7...
  • Page 8: Specifications

    • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 9: Appliance Dimensions

    ” (49mm) (58mm) ⁄ ” ⁄ ⁄ ” ” (829mm) (208mm) GAS LINE HOLE (152mm) ELECTRICAL ACCESS ¾ ” (907mm) Figure 2.1, Appliance Dimensions #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9...
  • Page 10: Safety Barrier Dimensions

    ⁄ ” 3” (76mm) ABOVE THE HEARTH ⁄ (941mm) AND 3” (76mm) CLEARANCE ” FROM THE OUTSIDE EDGE (819mm) TO A SIDEWALL B36A-FPDSF2 B36-PTF2 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 11: Framing

    • If the appliance is to be installed above floor level, a solid, continuous platform must be constructed below the appliance. #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11...
  • Page 12: Stand-Off Assembly And Installation

    FORMED STAND-OFFS AND NAILING FLANGES Framing Studs Stand-o Flange 1/4” (6mm) Clearance FRONT VIEW Stand-o Flange Figure 3.1, Nailing Flange and Stand-off Assembly and Installation 12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 13: Clearances To Combustibles

    TOP VENT ⁄ ” (301mm) ⁄ ” (905mm) ¼ ” (6mm) ⁄ ” ¼ ” (628mm) (920mm) ⁄ ” (1280mm) Figure 3.2, Typical Installation Options #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13...
  • Page 14: Wall Enclosure Rough Opening

    (920 mm) ½ ” (13mm) TYPICAL ⁄ ” FINISH MATERIAL (403mm)* *INCLUDES ½” (13mm) TYPICAL FINISH MATERIAL WITH FLUSH MOUNT Figure 3.3, Framing Dimensions 14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 15: Vent Termination Framing

    ” (403mm) Follow the vent pipe manufacturer’s installation instructions for vent installation. 51” (1295mm) Figure 3.4, Minimum Horizontal Venting #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 15...
  • Page 16: Outdoor Covered Fireplace Installation

    The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 3.5, Outdoor Covered Fireplace Install - 1 16 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 17 MINIMUM WEATHERPROOF OVERHANG IN FRONT AND SIDES INSIDE OUTSIDE FREE STANDING STRUCTURE (WEATHERPROOF ENCLOSURE) Figure 3.6, Outdoor Covered Fireplace Install - 2 #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 17...
  • Page 18: Facing And Finishing

    (top or rear): 45-1/2” (1556mm) • Natural gas and propane minimum chamber height for horizontal vent terminations using flex pipe: 55-1/2” (1410mm) 18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 19 **NON-COMBUSTIBLE ZONE: 55-1/2” (1410mm) minimum chamber height for top vent minimum horizontal vent terminations using ex pipe Figure 4.2, B36-RSF2 Mantel Requirements #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19...
  • Page 20 NOTE: 37-3/4” x 10-1/2” NONCOMBUSTIBLE MATERIAL SUPPLIED WITH FIREPLACE ALLOWS 3/4” OVERLAP ONTO FRAMING SIDES AND 1/2” ONTO HEADER Figure 4.4, BAY-36 Non-Combustible Zone 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 21: Finishing Trim Kit Assembly #B36-Ftk

    Use screws included in the components packet to complete side panel installation. If installed, remove the top stand-offs. Figure 4.5, Finishing Trim Kit Installation #B36-FTK #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 21...
  • Page 22: Exterior Trim Kit Assembly

    Install the exterior trim top panel. Align the holes in the top trim panel with the front holes in the stand-offs and attach to the Figure 4.6, Exterior Trim Kit Installation #B36-081 22 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 23: Safety Barrier Installations

    BACK OF THE FIREPLACE SAFETY SCREEN FRONT MUST MAKE CONTACT WITH THE FIREPLACE FACE/ FINISH MATERIAL Figure 4.7, B36-RSF2 Install Figure 4.8, Side View Gasket Install #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 23...
  • Page 24 To remove safety screen: lift the screen up and out of slots. FIRST POSITION NOTCHED TAB LOUVER FIRST POSITION LOUVER NOTCH Figure 4.9, Safety Screen Louver and Notch Locations Figure 4.11, Adjust Louver 24 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 25: Gas Line Connection

    5” WC (1.25 kPa) 10.5” WC (2.62 kPa) 7” WC (1.74 kPa ) recommended Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) recommended #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS LINE CONNECTION 25...
  • Page 26: Termination Locations

    Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 26 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 27: Minimum Termination Clearances

    Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/ unventilated soffits. #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 27...
  • Page 28: Venting

    2. REMOVE (4) SCREWS SECURING 6-5/8” COMBUSTION AIR INTAKE COLLAR 3. REMOVE (6) SCREWS SECURING EXHAUST COVER PLATE 3. REMOVE (6) SCREWS SECURING 4” EXHAUST COLLAR 28 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 29 VERIFY GASKET IS IN PLACE. SECURE WITH (4) SCREWS PREVIOUSLY REMOVED. 3. SECURE COVER PLATE WITH (7) SCREWS PREVIOUSLY REMOVED. 3. SECURE COVER PLATE WITH (5) SCREWS PREVIOUSLY REMOVED. #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 29...
  • Page 30: Approved Vent Systems

    • For each additional 90° elbow used after the first elbow, 3 ft (91.4 use with Kozy Heat 4” x 7” #700 Series Flexible Direct Vent system cm) must be subtracted from maximum venting allowed. (horizontal terminations only). Refer to Section 7.9 #700-2 Series •...
  • Page 31: Coaxial Rigid Pipe Venting Configurations

    914 mm 50 ft 15.2 m Minimum / Maximum Vertical Venting: 3’ (914mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 31...
  • Page 32 7.6 m 50 ft 15.2 m Maximum number of 90° elbows: 5 Figure 7.2, Natural Gas & Propane - Top Vent Combination Venting (V/H) 32 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 33 Maximum number of 90° elbows: 5 90° ELBOW + 3ft (914mm) V / 50ft (15.2m) V (ii) Figure 7.3, Natural Gas - Rear Vent Combination Venting (H/V) #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 33...
  • Page 34 Maximum number of 90° elbows: 5 90° ELBOW + 3ft (914mm) V / 50ft (15.2m) V (ii) Figure 7.4, Combination Rear Venting - Propane 34 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 35: Converting To A Direct Vent System

    4” aluminum flexible pipe / 50’ (15.24m) (610mm) maximum length of 4” aluminum flexible pipe + top adapter + termination cap #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 35...
  • Page 36 (3.05m) minimum length of 3” x 3” aluminum flexible pipe / 50’ (15.24m) (15.24m) maximum length of 3” x 3” aluminum flexible pipe + termination cap 10’ (3.05m) (iii) 24” (610mm) maximum 36 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 37: 700-2 Series Direct Vent Termination Kit(S)

    Vinyl siding protector (not shown) STAND-OFF Wall Thimble with 1 in (25 mm) top clearance BRACKETS Figure 7.5, Installation and Assembly of #700-2 Series #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 37...
  • Page 38: Vent Heat Shield Assembly Installation

    HORIZONTAL VENT VERTICAL VENT HEAT SHIELD HEAT SHIELD Figure 7.8, Vent Heat Shield on a Corner Installation ATTACHMENT SCREWS Figure 7.6, Installed Heat Shield Assembly 38 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 39: Fireplace Setup

    Randomly place klinkers on top of glass media. Reinstall the log set, glass valance, and safety barrier. #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 39...
  • Page 40: B36-500 Log Set Installation

    Position the ember panel in front of the burner. Figure 8.2, Base Logs Figure 8.3, Installed Log Set 40 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 41: B36-B501 Log Set Installation

    Position the ember panel in front of the burner. Figure 8.4, #B36-B501 Log Set Installation #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 41...
  • Page 42: Control Board Removal And Installation

    10. Reconnect electrical power. 11. Verify proper log placement, operation of fireplace, and any electrical components. Figure 8.5, Control Board Removal and Installation 42 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 43: Electrical Information

    National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Figure 9.1, Wiring Schematics #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION...
  • Page 44: Operating Instructions

    This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. 44 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 45: Setup Proflame

    Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 45...
  • Page 46: Ifc Module Ignition Sequence

    Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow Section 10.2 Initialize the Control System. 46 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 47: Remote Control Operation

    LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 47...
  • Page 48 ‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. 48 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 49 A single ‘beep’ will confirm reception of the command. 10.8.9.1 Deactivate Light Kit Modulation Verify all (3) AAA batteries are installed in the remote control battery bay. Remove (1) AAA battery. #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 49...
  • Page 50: Adjustment

    (.27 - .95 kPa) (.72 - 2.74 kPa) Manometer should read no pressure. (A) INLET PRESSURE (B) MANIFOLD PRESSURE TAP Figure 11.1, Pressure Check Taps 50 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 51: Flame Appearance Adjustments

    Loosen screw on burner venturi and adjust as necessary. Re- tighten screw. Reinstall all components previously removed. SHORT, BLUE FLAMES LIFTING (GHOSTING) FLAMES Figure 11.3, Flame Appearance and Characteristics Figure 11.2, Burner Venturi #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 51...
  • Page 52 Insert restrictor into the 4 in (102 mm) exhaust pipe with the tabs pointing towards you. Reinstall baffle using (4) screws previously removed. Reinstall all other components previously removed. 52 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 53: Troubleshooting

    Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 53...
  • Page 54 Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached 54 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019...
  • Page 55: Maintenance

    Performed by: Qualified Service Person Frequency: Annually Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE...
  • Page 56: Burner And Pilot System

    Figure 13.2, Pilot and Burner Correct Flame Appearance safety system. It must de-energize the safety shutoff in no more than (30) seconds. BURNER ORIFICE BURNER PORTS Figure 13.1, Burner System Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-L & BW R.8 July 2019 MAINTENANCE...
  • Page 57: Replacement Parts List

    P.O. Box 577 #6 Log B36B-6 204 Industrial Park Drive #7 Log B36B-7 Lakefield, MN 56150-0577 Rock Wool Embers 900-REMB BAY-36-BW & BAY-36-L #BAY-36-L & BW R.8 July 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST 57...
  • Page 59: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

This manual is also suitable for:

Bayport-36-bwBay-36-bwBay-36-l

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