Table Of Contents - Kubota D1803-CR-E4 Workshop Manual

1. FUNCTION OF DIESEL PARTICULATE FILTER (DPF).............................................................1-S1
2. DPF REGENERATION AND DPF CLEANING............................................................................1-S2
3. DPF MAINTENANCE FLOW .......................................................................................................1-S3
[1] CLEANING & RETURN FLOW .............................................................................................1-S4
[2] DPF EXCHANGE FLOW.......................................................................................................1-S5
4. DPF CLEANING PROCEDURE ..................................................................................................1-S6
[1] TO ENSURE SAFETY AND GOOD PERFORMANCE IN DPF CLEANING PROCEDURE .1-S6
[2] SEPARATION OF DPF MUFFLER FULL ASSY ...................................................................1-S7
(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 ....................................1-S8
(2) V2607-CR-E4 ..................................................................................................................1-S9
(3) V2607-CR-TE4, V3307-CR-TE4 ...................................................................................1-S10
(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C .......................1-S11
[3] DISASSEMBLY OF DPF MUFFLER FULL ASSEMBLY .....................................................1-S12
(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 ..................................1-S12
(2) V2607-CR-E4 ................................................................................................................1-S13
(3) V2607-CR-TE4, V3307-CR-TE4 ...................................................................................1-S13
(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C .......................1-S14
[4] JUDGMENT OF REUSE OF DPF FILTER COMPLETE BEFORE CLEANING..................1-S15
[5] PREPARATION OF "AFTER-TREATMENT DEVICE EXCHANGE REPORT FORM" .......1-S15
[6] PREPARATION OF "DPF CLEANING ORDER FORM" .....................................................1-S16
[7] PACKING, DELIVERING, AND HANDLING STANDARD OF DPF FILTER COMPLETE
.............................................................................................................................................1-S17
[8] DPF CLEANING METHOD, RESPONSIBLE FOR CLEANING CONTRACTOR (REFERENCE)
.............................................................................................................................................1-S18
[9] JUDGMENT OF REUSE OF DPF FILTER COMPLETE AFTER CLEANING, RESPONSIBLE
FOR CLEANING CONTRACTOR .......................................................................................1-S19
[10]ASSEMBLY OF DPF MUFFLER FULL ASSEMBLY ...........................................................1-S22
(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 ..................................1-S22
(2) V2607-CR-E4 ................................................................................................................1-S24
(3) V2607-CR-TE4, V3307-CR-TE4 ...................................................................................1-S26
(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C .......................1-S28
[11]MOUNTING OF DPF MUFFLER FULL ASSEMBLY...........................................................1-S30
(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 ..................................1-S30
(2) V2607-CR-E4 ................................................................................................................1-S31
(3) V2607-CR-TE4, V3307-CR-TE4 ...................................................................................1-S32
(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C .......................1-S33
[12]RESETTING BY USING DIAGNOSIS TOOL ......................................................................1-S34
(1) In Case of Scheduled Maintenance for Every 3,000 Hours of Operation, or In
Case of Heavy Soot Accumulation (P-Code:P3008, J1939:3701-0) .............................1-S34
(2) In Case of Excessive Regeneration Frequency (P-Code:P3024, J1939:523602-0) .....1-S36
[13]EXECUTION CONDITION FOR MANUAL REGENERATION ............................................1-S38
[14]ATTACHED FORM..............................................................................................................1-S39
(1) After-Treatment Device Exchange Report Form ...........................................................1-S39
(2) DPF Cleaning Order Form.............................................................................................1-S40
SERVICING
CONTENTS
KiSC issued 09, 2013 A