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U.S.A.
: KUBOTA ENGINE AMERICA CORPORATION
505 Schelter Road, Lincolnshire, Illinois 60069 U.S.A.
Telephone : (847)955-2500
Canada
: KUBOTA CANADA LTD.
5900 14th Avenue, Markham, Ontario, L3S 4K4, Canada
Telephone : (905)294-7477
France
: KUBOTA EUROPE S.A.S
19-25, Rue Jules Vercruysse, Z.I. BP88, 95101 Arɡenteuil Cedex, France
Telephone : (33)1-3426-3434
Italy
: KUBOTA EUROPE S.A.S Italy Branch
Via Grandi, 29 20068 Peschiera Borrome (MI) Italy
Telephone : (39)02-51650377
Germany
: KUBOTA (DEUTSCHLAND) GmbH
Senefelder Str. 3-5 63110 Rodɡau /Nieder-Roden, Germany
Telephone : (49)6106-873-0
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: KUBOTA (U.K.) LTD.
Dormer Road, Thame, Oxfordshire, OX9 3UN, U.K.
Telephone : (44)1844-214500
Australia
: KUBOTA AUSTRALIA PTY LTD.
25-29 Permas Way, Truɡanina, VIC 3029, Australia
Telephone : (61)-3-9394-4400
Malaysia
: KUBOTA MALAYSIA SDN. BHD.
Lot 766, Jalan Subanɡ 4, off Persiaran Subanɡ Sunɡai Penaɡa Industrial Park,
47500 Subanɡ Jaya
Telephone : (60)-3-7890-3533
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232 Quirino Hiɡhway, Baesa, Quezon City 1106, Philippines
Telephone : (63)2-422-3500
Indonesia : P.T. KUBOTA INDONESIA
Taman Industri Bukit Semaranɡ Baru(BSB) Blok D.1 Kav.8, Kel. Jatibaranɡ-
Kec.Mijen, Semaranɡ, Indonesia
Telephone : (62)-24-7472849
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: KUBOTA Corporation
Enɡine Export Dept.
2-47, Shikitsuhiɡashi 1-chome, Naniwa-ku, Osaka, Japan 556-8601
Telephone : (81)6-6648-2155
PRINTED IN JAPAN
© KUBOTA Corporation 2014
Fax : ( 81)6-6648-3521
Code No. 1J778-8916-1
OPERATOR'S MANUAL
KUBOTA DIESEL ENGINE
MANUEL DE L'OPERATEUR
MOTEUR DIESEL DE KUBOTA
BEDIENUNGSANLEITUNG
KUBOTA DIESEL MOTOR
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READ AND SAVE THIS BOOK
MANUEL A LIRE ET A CONSERVER
DIESE ANLEITUNG BITTE SORGFÄLTIG DURCHLESEN
UND GRIFFBEREIT AUFBEWAHREN
LEGGETE E CONSERVATE QUESTO MANUALE
LEAN Y CONSERVEN ESTE MANUAL
V2607-CR-TIE4
V3800-TIE4
V3307-CR-TIE4
V3307-TIE4A
1ABAHABAP0070
1ABADBMAP0230
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Table of Contents
Related Manuals for Kubota V2403-CR-TIE4-BG
Summary of Contents for Kubota V2403-CR-TIE4-BG
- Page 1 : KUBOTA EUROPE S.A.S 19-25, Rue Jules Vercruysse, Z.I. BP88, 95101 Arɡenteuil Cedex, France MANUAL DE INSTRUCCIONES Telephone : (33)1-3426-3434 Italy : KUBOTA EUROPE S.A.S Italy Branch KUBOTA MOTOR DIESEL Via Grandi, 29 20068 Peschiera Borrome (MI) Italy Telephone : (39)02-51650377 Germany : KUBOTA (DEUTSCHLAND) GmbH Senefelder Str.
- Page 2 Engine exhaust, some of its constituents, certain vehicle components and fluids, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. D1803-CR-TIE4/V2403-CR-TIE4 V2403-CR-TE4-BG/V2403-CR-TIE4-BG D1803-CR-TIE4/V2403-CR-TIE4 V2607-CR-TIE4/V3307-CR-TIE4 V2607-CR-TIE4/V3307-CR-TIE4 V3307-TIE4A/V3800-TIE4 V3800-TIE4 BA. G. 11 - 29. 15. K...
- Page 3 OPERATOR S MANUAL KUBOTA DIESEL ENGINE MODELS D1803-CR-TIE4 V2607-CR-TIE4 V3800-TIE4 V2403-CR-TIE4 V3307-CR-TIE4 V2403-CR-TE4-BG V3307-TIE4A V2403-CR-TIE4-BG 1ABACCJAP0070 1ABAHABAP0070 1ABADBMAP0230 READ AND SAVE THIS BOOK...
- Page 4 FOREWORD You are now the proud owner of a KUBOTA Engine. This engine is a product of KUBOTA quality engineering and manufacturing. It is made of fine materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your engine, please read this manual carefully.
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Page 5: Table Of Contents
CONTENTS SAFE OPERATION ....................1 SERVICING THE ENGINE ..................1 NAMES OF PARTS .....................2 PRE-OPERATION CHECK ..................6 BREAK-IN.........................6 DAILY CHECK......................6 OPERATING THE ENGINE ..................7 STARTING THE ENGINE (NORMAL)..............7 COLD WEATHER STARTING .................8 STOPPING THE ENGINE ..................8 CHECKS DURING OPERATION ................8 Radiator cooling water (Coolant) ..................8 Oil pressure lamp ...................... - Page 6 CONTENTS EVERY 500 SERVICE HOURS................26 Replacing fuel filter cartridge ..................26 Replacing oil filter cartridge .................... 26 Cleaning water separator (Type 1)................. 26 Removing sediment in fuel tank ..................26 Cleaning fuel tank interior....................26 Cleaning water jacket (radiator interior) ................. 26 Replacing fan belt......................
- Page 7 UNAUTHORIZED MODIFICATIONS to the engine may impair the function and/or safety and affect engine life. If the engine does not perform properly, consult your local Kubota Engine Distributor first. 2. WEAR SAFE CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) A DO NOT wear loose, torn or bulky clothing around the...
- Page 8 SAFE OPERATION 3. CHECK BEFORE STARTING AND OPERATING THE ENGINE A Be sure to inspect the engine before operation. Do not operate the engine if there is something wrong with it. Repair it immediately. A Ensure all guards and shields are in place before operating the engine.
- Page 9 SAFE OPERATION 6. EXHAUST GASES AND FIRE PREVENTION A Engine exhaust fumes can be very harmful if allowed to accumulate. Be sure to run the engine in a well ventilated location and where there are no people or livestock near the engine.
- Page 10 SAFE OPERATION 8. CAUTIONS AGAINST BURNS AND BATTERY EXPLOSION A To avoid burns, be cautious of hot components, e.g. muffler, exhaust piping, turbo charger, EGR system, radiator, hoses, engine body, coolants, engine oil, etc. during operation and after the engine has been shut off. A DO NOT remove the radiator cap while the engine is running or immediately after stopping.
- Page 11 A DO NOT mix different types of antifreeze. The mixture can produce a chemical reaction causing harmful substances. Use approved or genuine KUBOTA antifreeze. A Be mindful of the environment and the ecology. Before draining any fluids, determine the correct way to dispose of them.
- Page 12 2. Clean safety labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing safety labels with new labels from your local KUBOTA Dealer. 4. If a component with safety label(s) affixed is replaced with a new part, make sure the new label(s) is (are) attached in the same location(s) as the replaced component.
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Page 13: Safe Operation
However, when in need of parts or major service, be sure to see your KUBOTA Dealer. For service, contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA Dealer. -
Page 14: Names Of Parts
NAMES OF PARTS NAMES OF PARTS [D1803-CR-TIE4, V2403-CR-TIE4, V2403-CR-TE4-BG, V2403-CR-TIE4-BG] (1) EGR valve (14) Alternator (2) Supply pump (15) Exhaust manifold (3) Oil filler plug (16) Turbo charger (4) Engine hook (17) DOC (Diesel Oxidation Catalyst) (5) Rail (18) EGR pipe... - Page 15 NAMES OF PARTS [V2607-CR-TIE4, V3307-CR-TIE4] (1) EGR valve (16) Oil level gauge (2) Oil separator (17) Supply pump (3) Intake manifold (18) NE sensor (4) Glow plug (19) Rail (5) Fuel filter cartridge (20) Head cover (6) Injector (21) Engine hook (7) Oil filler plug (22) Turbo charger (8) Cooling fan...
- Page 16 NAMES OF PARTS [V3307-TIE4A] (1) EGR valve (17) Supply pump (2) Intake manifold (18) NE sensor (3) Glow plug (19) Rail (4) Temperature sensor (20) Differential pressure sensor (AFM) (5) Fuel filter cartridge (21) Head cover (6) Injector (22) Engine hook (7) Oil filler plug (23) Turbo charger (8) Cooling fan...
- Page 17 NAMES OF PARTS [V3800-TIE4] (1) EGR pipe (16) Alternator (2) EGR valve (17) Engine hook (3) Intake air throttle (18) Turbo charger (4) Intake air heater (19) Exhaust manifold (5) Intake manifold (20) DOC (Diesel Oxidation Catalyst) (6) Oil filler plug (21) Flywheel (7) Cooling fan (22) EGR cooler...
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Page 18: Pre-Operation Check
PRE-OPERATION CHECK PRE-OPERATION CHECK BREAK-IN During the engine break-in period, observe the following by all means: 1. Change engine oil and oil filter cartridge after the first 50 hours of operation. (See "Changing engine oil" and "Replacing oil filter cartridge" in "EVERY 400 SERVICE HOURS" (D1803-CR-TIE4, V2403-CR-TIE4) or "EVERY 500 SERVICE HOURS"... -
Page 19: Operating The Engine
A Do not use ether or any starting fluid for starting the KUBOTA Dealer for service. engine, or a severe damage will occur. A When starting the engine after a long storage (of more 6. -
Page 20: Cold Weather Starting
OPERATING THE ENGINE COLD WEATHER STARTING 1. Run the engine under idling conditions. If the ambient temperature is below -5 C (23 F) and the engine is very cold, start it in the following manner: Take steps (1) through (2) above. A Allow the engine to idle for 5 minutes before shutting it off after a full load operation. -
Page 21: Oil Pressure Lamp
OPERATING THE ENGINE BOil pressure lamp BImmediately stop the engine if; The lamp lights up to warn the operator that the engine oil pressure has dropped below the prescribed level. If this A The engine suddenly slows down or accelerates. should happen during operation or should not go off even A Unusual noises are suddenly heard. -
Page 22: Maintenance
MAINTENANCE A A repair shop or person of the owner's choosing may maintain, replace, or repair emission-control devices and systems. However, warranty service must be performed by an authorized KUBOTA service facility except in the case of emergency. To avoid personal injury or death:... -
Page 23: Service Intervals
MAINTENANCE SERVICE INTERVALS [D1803-CR-TIE4, V2403-CR-TIE4, V2403-CR-TE4-BG, V2403-CR-TIE4-BG] Observe the following for service and maintenance. Ref. Interval Item page Checking engine oil level Checking fuel level and refueling Daily Checking coolant level Checking fan belt Changing engine oil Initial 50 hours... - Page 24 *5 When using biodiesel fuel, replace the fuel filter cartridge, fuel hoses and clamp bands with new ones at half intervals. A The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S. EPA nonroad emissions regulations.
- Page 25 MAINTENANCE [V2607-CR-TIE4, V3307-CR-TIE4, V3307-TIE4A, V3800-TIE4] Observe the following for service and maintenance. Ref. Interval Item page Checking engine oil level Checking fuel level and refueling Daily Checking coolant level Checking fan belt Changing engine oil Initial 50 hours Replacing oil filter cartridge Checking fuel pipes and clamp bands Every 50 hours Draining water separator...
- Page 26 *3 Consult your local KUBOTA Dealer for this service. A The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S. EPA nonroad emissions regulations. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the above instructions.
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Page 27: Water Separator
2. Remove the oil level gauge, wipe it clean and reinstall 3. Take the oil level gauge out again, and check the oil level. [D1803-CR-TIE4, V2403-CR-TIE4, V2403-CR-TE4-BG, V2403-CR-TIE4-BG] (1) Oil filler plug [Lower end of oil level gauge] (2) Oil level gauge (A) Engine oil level within this range is proper. - Page 28 A Oil with a viscosity higher than 10W-30 A Oil not recommended by KUBOTA A Be sure to inspect the engine, locating it on a level place. If placed on gradients, oil quantity may not be accurately.
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Page 29: Checking Fuel Level And Refueling
MAINTENANCE 4) US EPA : United States Environmental Protection Agency BChecking fuel level and refueling 5) No.1-D or No.2-D, S15 : Ultra Low Sulfur Diesel Fuel is flammable and can be dangerous. You should (ULSD) 15 ppm or 0.0015 wt.% handle fuel with care. - Page 30 Referring to the servicing completely cooled, and check to see that coolant intervals specified KUBOTA product's reaches the supply port. Operator's Manuals, be sure to maintain and clean up the fuel system, replace the fuel rubber piping with new ones and take other necessary measures.
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Page 31: Antifreeze
[D1803-CR-TIE4, V2403-CR-TIE4, V2403-CR-TE4-BG, A If coolant should be leak, consult your local KUBOTA V2403-CR-TIE4-BG, V2607-CR-TIE4, V3307-CR-TIE4] Dealer. A Make sure that muddy or sea water does not enter the 4. -
Page 32: Checking Fan Belt
Clean the element immediately, and reset the signal with 7. Kubota's genuine long-life coolant has a service life of the "RESET" button. 2 years. Be sure to change the coolant every 2 years. -
Page 33: Regular Checks And Maintenance Work
3. If the fuel pipes and clamp bands are found worn or damaged within 2 years' of use, replace or repair them [V3800-TIE4] at once. [D1803-CR-TIE4, V2403-CR-TIE4, V2403-CR-TE4-BG, V2403-CR-TIE4-BG] (1) Clamp bands (2) Fuel pipes BDraining water separator (1) Clamp bands... -
Page 34: Every 250 Service Hours
REGULAR CHECKS AND MAINTENANCE WORK [Cleaning] 1. Set the water separator handle to the "CLOSE" position. 2. Loosen and remove the cup proper, and clean its inside with light oil. 3. Tighten up the cup proper. (1) Air cleaner body (2) Dust cup (3) Secondary element (4) Primary element... - Page 35 Measure at location (B) in the figure with (L) as the distance between the pulleys. A For the belt specifications, contact your KUBOTA dealer. A If a tension meter cannot be used, adjust based on the deflection.
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Page 36: Checking Intake Air Line
REGULAR CHECKS AND MAINTENANCE WORK EVERY 250 HOURS OR 6 MONTHS BChecking intake air line BChecking radiator hoses and clamp Visually check for cracks, gas leak and anything else bands unusual. Check to see if the lock bolts and nuts are tight enough. In particular, the hose between the turbo charger and the intake manifold must be checked for cracks and come-off. -
Page 37: Every 400 Or 500 Service Hours
Be careful not to add oil above the upper limit A As for the changing engine oil interval and the of the oil level gauge. replacing oil filter cartridge interval ,please consult your local KUBOTA Dealer for this service. -
Page 38: Every 500 Service Hours
BRemoving sediment in fuel tank Consult your local KUBOTA Dealer for this service. 1. Replace the oil filter cartridge. Oil filter cartridge should be replaced after the initial 50 hours of BCleaning fuel tank interior operation and every 500 hours thereafter. -
Page 39: Every 500 Service Hours Or 1 Year
BReplacing fan belt [V2607-CR-TIE4, V3307-CR-TIE4, V3307-TIE4A, (1) Oil drain plug V3800-TIE4] Consult your local KUBOTA Dealer for this service. [V3800-TIE4] (See "Adjusting fan belt tension" in "EVERY 250 SERVICE HOURS" in "REGULAR CHECKS AND MAINTENANCE WORK" section.) EVERY 1000 SERVICE HOURS BChecking valve clearance Consult your local KUBOTA Dealer for this service. -
Page 40: Every 1500 Service Hours
REGULAR CHECKS AND MAINTENANCE WORK EVERY 1500 SERVICE HOURS [V3800-TIE4] BChecking injector tip Consult your local KUBOTA Dealer for this service. BChecking EGR cooler Consult your local KUBOTA Dealer for this service. BChanging oil separator element [D1803-CR-TIE4, V2403-CR-TIE4, V2403-CR-TE4-BG, V2403-CR-TIE4-BG, V2607-CR-TIE4, V3307-CR-TIE4,... -
Page 41: Annual Servicing
REGULAR CHECKS AND MAINTENANCE WORK ANNUAL SERVICING BReplacing water rubber piping Consult your local KUBOTA Dealer for this service. BReplacing air cleaner element Consult your local KUBOTA Dealer for this service. BReplacing lubricant rubber piping (See "Cleaning air cleaner element" in "EVERY 250 Consult your local KUBOTA Dealer for this service. -
Page 42: Replacing Radiator Hoses And Clamp Bands
BDraining water separator (Type 2) bands If water or impurities collect in the water separator, the Consult your local KUBOTA Dealer for this service. indicator in the monitor will light up. For more details, refer (See "Checking radiator hoses and clamp bands" in to the operator's manual for the equipment. -
Page 43: Carriage And Storage
CARRIAGE AND STORAGE CARRIAGE AND STORAGE CARRIAGE 4. Remove the battery from the engine, adjust the electrolyte level, and recharge it. Store the battery in a dry and dark place. 5. When the engine is not used for a long period of time, To avoid personal injury or death: run it for about 5 minutes under no load every 2 to 3 months to keep it free from rust. -
Page 44: Troubleshooting
A If the cause of trouble can not be found, contact your KUBOTA Dealer. A If any of the sensors of common-rail engine malfunctions, the engine output and rotating speed drops during the run. - Page 45 Check the function of the relieve valve in the lubricating system. Check pressure switch. Check filter base gasket. Engine warning lamp lights up. * Consult your KUBOTA Dealer. B When engine overheats Cause Countermeasures Engine oil insufficient * Check oil level. Replenish oil as required.
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Page 46: Specifications
SPECIFICATIONS SPECIFICATIONS Model D1803-CR-TIE4 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 87 x 102.4 mm (in.) (3.43 x 4.04) Total displacement 1.826 (111.43) L (cu.in.) Combustion type Direct injection type Output: kW / min (rpm) 37.0 / 2700 Gross Intermittent (PS / min (rpm)) - Page 47 SPECIFICATIONS Model V2403-CR-TIE4 V2607-CR-TIE4 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 87 x 102.4 87 x 110 mm (in.) (3.43 x 4.04) (3.43 x 4.33) Total displacement 2.434 (148.53) 2.615 (160.04) L (cu.in.) Combustion type Direct injection type Output: kW / min (rpm)
- Page 48 SPECIFICATIONS Model V2403-CR-TE4-BG V2403-CR-TIE4-BG Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke mm (in.) 87 x 102.4 (3.43 x 4.04) Total displacement L (cu.in.) 2.434 (148.53) Combustion type Direct injection type Output: kW / min (rpm) 36.5 / 1800...
- Page 49 SPECIFICATIONS Model V3307-CR-TIE4 V3307-TIE4A V3800-TIE4 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 94 x 120 100 x 120 mm (in.) (3.70 x 4.72) (3.93 x 4.72) Total displacement 3.331 3.769 L (cu.in.) (203.27) (229.41) Combustion type Direct injection type Output: kW / min (rpm)
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