Kubota D1503-M-E Operator's Manual
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Kubota D1503-M-E Operator's Manual

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  • Page 2: Table Of Contents

    1ABK0000132.book 1 ページ ２００４年２月１９日　木曜日　午前１０時３０分 CONTENTS SAFE OPERATION ....................1 SERVICING OF THE ENGINE ..................1 NAMES OF PARTS ..................... 2 PRE-OPERATION CHECK ..................3 BREAK-IN ........................ 3 DAILY CHECK ......................3 OPERATING THE ENGINE..................4 STARTING THE ENGINE(NORMAL) ..............4 COLD WEATHER STARTING .................
  • Page 3 1ABK0000132.book 2 ページ ２００４年２月１９日　木曜日　午前１０時３０分 CONTENTS For the air cleaner with a dust cup (optional)..............21 BATTERY....................... 22 Battery charging......................22 Direction for long term storage ..................23 ELECTRIC WIRING ....................23 FAN BELT ......................23 Adjusting Fan Belt Tension..................... 23 CARRIAGE AND STORAGE..................
  • Page 4 FOREWORD You are now the proud owner of a KUBOTA Engine. This engine is a product of KUBOTA quality engineering and manufacturing. It is made of fine materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your engine, please read this manual carefully.
  • Page 6 1ABK0000132.book 1 ページ ２００４年２月１９日　木曜日　午前１０時３０分 SAFE OPERATION SAFE OPERATION Careful operation is your best insurance against an accident. Read and understand this section carefully before operating the engine. All operators, no matter how much experience they may have had, should read this and other related manuals before operating the engine or any equipment attached to it.
  • Page 7 1ABK0000132.book 2 ページ ２００４年２月１９日　木曜日　午前１０時３０分 SAFE OPERATION 3. CHECK BEFORE OPERATION & STARTING THE ENGINE A Be sure to check the engine before operation. If something is wrong with the engine, do not fail to repair it quickly. A Keep all guards and shields in place before operating the engine. Replace any that are damaged or missing.
  • Page 8 1ABK0000132.book 3 ページ ２００４年２月１９日　木曜日　午前１０時３０分 SAFE OPERATION 6. EXHAUST GASES & FIRE PREVENTION A Engine exhaust fumes can be very harmful if allowed to accumulate. Be sure to run the engine in a well ventilated place and where there are no people or livestock near the engine.
  • Page 9 1ABK0000132.book 4 ページ ２００４年２月１９日　木曜日　午前１０時３０分 SAFE OPERATION 8. CAUTIONS AGAINST BURNS & BATTERY EXPLOSION A To avoid burns, be alert for hot components, e.g. muffler, muffler cover, radiator, pipings, engine body, coolants, engine oil, etc. during operation and just after the engine has been shut off. A DO NOT remove the radiator cap while the engine is running or immediately after stopping.
  • Page 10 A DO NOT mix different types of Anti-freeze. The mixture can produce chemical reaction causing harmful substances. Use approved or genuine KUBOTA Anti-freeze. A Be mindful of the environment and the ecology. Before draining any fluids, find out the correct way of disposing of them. Observe the relevant environmental protection regulations when disposing of oil, fuel, coolant, brake fluid, filters and batteries.
  • Page 11 2. Clean warning and caution labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing warning and caution labels with new labels from your local KUBOTA dealer. 4. If a component with warning and caution label(s) affixed is replaced with new part, make sure new label(s) is (are) attached in the same location(s) as the replaced component.

  • Page 12: Safe Operation

    However, when in need of parts or major service, be sure to see your KUBOTA dealer. For service, contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA dealer. When in need of parts, be prepared to give your dealer the engine serial number.

  • Page 13: Names Of Parts

    1ABK0000132.book 2 ページ ２００４年２月１９日　木曜日　午前１０時３０分 NAMES OF PARTS NAMES OF PARTS (1) Intake manifold (10) Oil filler plug (2) Speed control lever (11) Exhaust manifold (3) Engine stop lever (12) Alternator (4) Injection pump (13) Starter (5) Fuel feed pump (14) Oil level gauge (6) Cooling fan (15) Oil pressure switch (7) Fan drive pulley...

  • Page 14: Pre-Operation Check

    1ABK0000132.book 3 ページ ２００４年２月１９日　木曜日　午前１０時３０分 PRE-OPERATION CHECK PRE-OPERATION CHECK BREAK-IN During the engine break-in period, observe the following by all means: 1. Change engine oil and oil filter cartridge after the first 50 hours of operation (See "ENGINE OIL" in Periodic Service Section).

  • Page 15: Operating The Engine

    1ABK0000132.book 4 ページ ２００４年２月１９日　木曜日　午前１０時３０分 OPERATING THE ENGINE OPERATING THE ENGINE STARTING THE ENGINE(NORMAL) 1. Set the fuel lever to the "ON" position. To avoid personal injury: A Do not allow children to approach the machine while the engine is running. A Be sure to install the machine on which the engine is installed, on a flat place.

  • Page 16: Cold Weather Starting

    OPERATING THE ENGINE A If the glow lamp should redden too quickly or too 4. Insert the key into the key switch and slowly, immediately ask your KUBOTA dealer to check turn it to the "OPERATION" position. and repair it.

  • Page 17: Stopping The Engine

    1ABK0000132.book 6 ページ ２００４年２月１９日　木曜日　午前１０時３０分 OPERATING THE ENGINE STOPPING THE ENGINE CHECKS DURING OPERATION While running, make the following checks to see that all 1. Return the speed control lever to low parts are working correctly. idle, and run the engine under idling BRadiator Cooling water(Coolant) conditions.

  • Page 18: Fuel

    1ABK0000132.book 7 ページ ２００４年２月１９日　木曜日　午前１０時３０分 OPERATING THE ENGINE REVERSED ENGINE REVOLUTION AND BFuel REMEDIES To avoid personal injury: To avoid personal injury: A Fluid escaping from pinholes may be invisible. A Reversed engine operation can make the Do not use hands to search for suspected machine reverse and run it backwards.

  • Page 19: Maintenance

    1ABK0000132.book 8 ページ ２００４年２月１９日　木曜日　午前１０時３０分 MAINTENANCE MAINTENANCE To avoid personal injury: A Be sure to conduct daily checks, periodic maintenance, refueling or cleaning on a level surface with the engine shut off and remove the key. A Before allowing other people to use your engine, explain how to operate,and have them read this manual before operation.

  • Page 20: Service Intervals

    A When the battery is used for less than 100 hours in a year,check its electrolyte yearly. (for refillable battery's only) A The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S. EPA nonroad emission regulation.
  • Page 21 1ABK0000132.book 10 ページ ２００４年２月１９日　木曜日　午前１０時３０分 MAINTENANCE A Changing interval of engine oil *Oil pan depth Models 124 mm (4.88 in.) *90 mm (3.54 in.) D1503-M-E D1703-M-E D1803-M-E V2003-M-E 200 Hrs 150 Hrs V2203-M-E V2003-M-T-E V2403-M-E Initial 50 Hrs * 90 mm (3.54 in.) oil pan depth is optional.

  • Page 22: Periodic Service

    1ABK0000132.book 11 ページ ２００４年２月１９日　木曜日　午前１０時３０分 PERIODIC SERVICE PERIODIC SERVICE FUEL Distillation Viscosity Viscosity Temperatures, Kinematic Fuel is flammable and can be dangerous. You should Saybolt, C ( F) cSt or handle fuel with care. SUS at mm /s at 37.8 C(100 F) Point 40 C To avoid personal injury:...

  • Page 23: Air Bleeding The Fuel System

    1ABK0000132.book 12 ページ ２００４年２月１９日　木曜日　午前１０時３０分 PERIODIC SERVICE [PROCEDURE ] (fuel tanks lower than injection pump) BAir bleeding the fuel system 1. For fuel tanks that are lower than the injection pump. The fuel system must be pressurized by the fuel system electric fuel pump. To avoid personal injury;...

  • Page 24: Checking The Fuel Pipes

    1ABK0000132.book 13 ページ ２００４年２月１９日　木曜日　午前１０時３０分 PERIODIC SERVICE BChecking the fuel pipes BCleaning the fuel filter pot Every 100 hours of operation, clean the fuel filter in a clean place to prevent dust intrusion. 1. Close the fuel filter lever. To avoid personal injury; A Check or replace the fuel pipes after stopping the engine.

  • Page 25: Fuel Filter Cartridge Replacement

    1ABK0000132.book 14 ページ ２００４年２月１９日　木曜日　午前１０時３０分 PERIODIC SERVICE ENGINE OIL BFuel filter cartridge replacement 1. Replace the fuel filter cartridge with a new one every 400 operating hours. To avoid personal injury: 2. Apply fuel oil thinly over the gasket and tighten the A Be sure to stop the engine before checking and cartridge into position by hand-tightening only.

  • Page 26: Changing Engine Oil

    5. After adding oil, wait more than 5 minutes and check Oil pan depth the oil level again. It takes some time for the oil to drain Models 124 mm (4.88in). *90 mm (3.54in). down to the oil pan. D1503-M-E Engine oil quantity D1703-M-E D1803-M-E Oil pan depth Model V2003-M-E...

  • Page 27: Replacing The Oil Filter Cartridge

    1. Replace the oil filter cartridge. Oil filter cartridge should be replaced, as following opreration hours. Oil pan depth Models 124 mm (4.88in.) *90 mm (3.54in.) D1503-M-E D1703-M-E D1803-M-E V2003-M-E 200 Hrs 150 Hrs V2203-M-E...

  • Page 28: Radiator

    1ABK0000132.book 17 ページ ２００４年２月１９日　木曜日　午前１０時３０分 PERIODIC SERVICE RADIATOR BChecking coolant level, adding coolant Coolant will last for one day's work if filled all the way up 1. Remove the radiator cap, after the engine has before operation start. Make it a rule to check the coolant completely cooled, and check to see that coolant level before every operation.

  • Page 29: Changing Coolant

    3. Check the internal blockage in the radiator hose. If A If coolant should be leak, consult your local KUBOTA scale forms in the hose, clean with the scale inhibitor dealer. or its equivalent.

  • Page 30: Precaution At Overheating

    1ABK0000132.book 19 ページ ２００４年２月１９日　木曜日　午前１０時３０分 PERIODIC SERVICE 2. Replace hoses and tighten hose clamps securely, if radiator hoses are swollen, hardened or cracked. BAnti-freeze Replace hoses and hose clamps every 2 years, or earlier, if checked and found that hoses are swollen, hardened or cracked.

  • Page 31: Radiator Cement

    If mixed with the cleaning agent, sludge may build up, adversely affecting the engine parts. 7. Kubota's genuine long-life coolant has a service life of 2 years. Be sure to change the coolant every 2 years. A The above data represent industry standards that necessitate a minimum glycol content in the concentrated anti-freeze.

  • Page 32: Evacuator Valve

    1ABK0000132.book 21 ページ ２００４年２月１９日　木曜日　午前１０時３０分 PERIODIC SERVICE BEvacuator valve Open the evacuator valve once a week under ordinary conditions - or daily when used in a dusty place - to get rid of large particles of dust and dirt. BDust indicator (optional) If the red signal on the dust indicator attached to the air cleaner is visible, the air cleaner has reached the service level.

  • Page 33: Battery

    1ABK0000132.book 22 ページ ２００４年２月１９日　木曜日　午前１０時３０分 PERIODIC SERVICE BATTERY 1. Make sure each electrolyte level is to the bottom of vent wells, if necessary, add only distilled water in a well-ventilated place. To avoid personal injury: A Be careful not to let the battery electrolyte contact your body or clothing.

  • Page 34: Direction For Long Term Storage

    1ABK0000132.book 23 ページ ２００４年２月１９日　木曜日　午前１０時３０分 PERIODIC SERVICE FAN BELT BAdjusting Fan Belt Tension To avoid personal injury: A Be sure to stop the engine and remove the key before checking the belt tension. A Be sure to reinstall the detached safety shield after maintenance or checking.

  • Page 35: Carriage And Storage

    1ABK0000132.book 24 ページ ２００４年２月１９日　木曜日　午前１０時３０分 CARRIAGE AND STORAGE CARRIAGE AND STORAGE CARRIAGE STORAGE To avoid personal injury: To avoid personal injury: A Fix the engine securely not to fall during A Do not clean the machine with engine running. operation. A To avoid danger exhaust...

  • Page 36: Troubleshooting

    *In winter, always remove battery from engine will not machine, charge fully and keep indoors. crank. Install in machine at time of use. A If the cause of trouble can not be found, contact your KUBOTA dealer.
  • Page 37 1ABK0000132.book 26 ページ ２００４年２月１９日　木曜日　午前１０時３０分 TROUBLESHOOTING B When engine suddenly stops B When engine must be stopped immediately Cause Countermeasures Cause Countermeasures *Check the fuel tank and refill the fuel, if Engine revolution necessary. suddenly *Check the adjustments, injection timing Lack of fuel *Also check the fuel system for air or decreases or and the fuel system.

  • Page 38: Specifications

    1ABK0000132.book 27 ページ ２００４年２月１９日　木曜日　午前１０時３０分 SPECIFICATIONS SPECIFICATIONS Model D1503-M-E D1703-M-E D1803-M-E V2003-M-E V2203-M-E V2003-M-T-E V2403-M-E Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 83 x 92.4 87 x 92.4 87 x 102.4 83 x 92.4 87 x 92.4 83 x 92.4...

  • Page 39: Wiring Diagrams

    1ABK0000132.book 28 ページ ２００４年２月１９日　木曜日　午前１０時３０分 WIRING DIAGRAMS WIRING DIAGRAMS...

This manual is also suitable for:

D1703-m-eD1803-m-eV2003-m-eV2003-m-t-eV2203m-eV2403m-e

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