Page 1 SERVICE HANDBOOK CODE : 00ZAR650//H1E DIGITAL COPIER AR-650 MODEL CONTENTS [ 1 ] ADJUSTMENT ........1 - 1 [ 2 ] PERIODICAL MAINTENANCE .
Page 2 GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND SERVICE FOR THE COPIER The installation and service should be done by a qualified service technician. Transportation/Installation • When transporting/installing the copier, move it by the casters while lifting the stoppers. The copier is quite heavy and weighs approximately 250 kg (551 lb), therefore pay full attention when handling it.
Page 3 Disposition of Consumable Parts/Packing Materials • Regarding the recovery and disposal of the copier, supplies, consumable parts and packing materials, it is recommended to follow the relevant local regulations or rules. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related documents.
Page 4 1. ADJUSTMENT 2. PERIODICAL MAINTENANCE 3. PRECAUTIONS FOR STORING & HANDLING SUPPLIES 4. TROUBLESHOOTING 5. INSTALLATION INSTRUCTIONS FOR FIRMWARE UPDATE THROUGH PC 6. MANUAL FOR FIRMWARE DOWNLOAD 7. HARNESS WIRING DIAGRAMS...
Page 5: Table Of Contents
CONTENTS ADJUSTMENT ........................1-1 Error Codes ..........................1-1 Self-Diagnostic Modes ......................1-6 1.2.1 Input signal check (test mode 03) ..................1-8 1.2.2 Output signal check (test mode 03) .................. 1-10 1.2.3 Test print mode (test mode 04) ..................1-13 1.2.4 Adjustment mode (05) ......................
Page 6 1.22 Adjustment of ADF ......................... 1-80 1.22.1 Adjustment of skew with ADF ................... 1-80 1.22.2 Adjustment of ADF horizontal deviation caused for ADF ..........1-81 1.22.3 Adjustment of ADF leading-edge position ................ 1-82 1.22.4 Adjustment of leading-edge position for ADF (at the Time of Reversing) ......1-82 1.22.5 Adjustment of magnetic catches installation ..............
Page 7 INSTALLATION INSTRUCTIONS FOR FIRMWARE UPDATE THROUGH PC ....5-1 Outline ............................ 5-1 System Configuration ......................5-1 Preparation of PC to use a network ..................5-2 5.3.1 Setting Virtual Modem ......................5-2 5.3.2 Using Dial-Up Networking ....................5-6 5.3.3 Using New Connection ......................5-8 Installation of FTP Server ......................
Page 8: Adjustment
ADJUSTMENT 1.1 Error Codes When either the CLEAR PAPER ( ) or CALL FOR SERVICE ( ) symbol appears, press the CLEAR/STOP and [8] keys simultaneously and the corresponding error code will be displayed. / → [C] + [8] (error code) Group Error code Machine status...
Page 9 Group Error code Machine status Reference Paper jam at the finisher Finisher saddle staple jam Finisher saddle door open jam Finisher saddle power ON jam Finisher saddle transport accumulation jam Finisher saddle transport delay jam Print end command time-out jam Finisher receive time-out jam Paper cannot be detected from the copier in a fixed-time.
Page 10 Group Error code Machine status Reference Other service calls M-CPU is abnormal PFC microcomputer is abnormal Service call from the Polygonal motor is abnormal laser optical HSYNC is abnormal Secondary scanning rough adjustment error Primary scanning counter load error Laser power adjustment error Laser PWM calibration error Image data transfer malfunction from SYS board Secondary scanning fine adjustment error...
Page 11 Addition to the explanation (1) When a paper feeding error occurs: →Disabled : Error has occurred in the unit →Enabled : No error has occurred in the unit : To operate continuously, error code ([C]+[8]) is not displayed. (2) During C11 and C12 error codes * If the mode which Duplexer is used is selected as “single-sided →...
Page 12 Error history (08-253) 9 9 0 3 2 6 1 7 5 7 3 2 2 3 6 2 1 0 0 0 0 0 0 0 (Display example) Error code YYMMDDHHMMSS A B C D E F G H I J K L 3 digit 12 digit (Date, time) 3 digit...
Page 13: Self-Diagnostic Modes
1.2 Self-Diagnostic Modes This copier is a multi-function copier (net work printer, DSS). So, compared with conventional copiers: 1) It has more setting items in the self-diagnostic mode. 2) Setting items are related to each other. For this reason, if normal operations are continued on the control panel (by [0] + [9] or [C] keys) when adjustments are completed, operation trouble (e.g.
Page 14 • Test mode (03): Refer to 1.2.1 and 1.2.2. • Test print mode (04): Refer to “1.2.3 Test print mode”. • Adjustment mode (05): Refer to “1.2.4 Adjustment mode”. • List print mode [9] [START] (code) [START] [PWR] OFF 101: 05 adjustment code [PWR] (Start of operation) 102: 08 setting code...
Page 15: Input Signal Check (Test Mode 03)
1.2.1 Input signal check (Test mode 03) In the [0] [3] test mode, the following input signal states can be checked by pressing the corresponding keys. [A] When the ENERGY SAVER key is OFF (LED indicating the energy saver mode is out) Icon Remarks LCF bottom...
Page 16 [B] When the ENERGY SAVER key is ON (LED indicating the energy saver mode is lit) Icon Remarks – – – – – – – – – Auto toner Cleaner Main charger Exit cover Total sensor connection cleaning switch counter –...
Page 17: Output Signal Check (Test Mode 03)
1.2.2 Output signal check (test mode 03) In the [0] [3] test mode, the following output signal states can be checked by entering the correspond- ing codes. Operation Code Function Code Function procedure group Drum motor Toner motor Polygonal motor mirror (600 dpi) Aligning motor Pedestal motor ADU motor...
Page 18 Operation Code Function procedure group Developer bias -DC2 ON/OFF Developer bias -DC3 ON/OFF Main Charger ON/OFF Transfer belt cleaning brush bias ON/OFF Duct (in/out) fan, low speed ON/OFF Duct (in/out) fan, high speed ON/OFF Scanning motor (Automatically stops at the limit position, its speed is variable using the ZOOM keys.) Document (indicator) motor (Automatically stops at the limit position) Exposure lamp...
Page 19 <Procedure> Group (1) Stop [0] [3] (Code) [START] Operation [START] Operation [0] [9] Warm-up code [PWR] (ON) (OFF) Group (2) [0] [3] (Code) [START] Operation [0] [9] Warm-up Test mode standby [PWR] (One-way) Group (3) [0] [9] [0] [3] (Code) [START] Operation [START]...
Page 20: Test Print Mode (Test Mode 04)
1.2.3 Test print mode (test mode 04) In test mode “04”, you can print the test pattern generated by the following ASIC codes. Code ASIC Test pattern type Remarks Primary scanning. 33 gradations, error diffusion Secondary scanning. 33 gradations, error diffusion POPS 2 dots grid pattern (10mm Pitch) <Operation procedure>...
Page 21: Adjustment Mode (05)
1.2.4 Adjustment mode (05) In this mode, the following adjustment items can be corrected or changed. To access this mode, turn the power ON while pressing the [0] and [5] keys. 05 MODE PROCEDURE CODE ADJUSMENT MODE DEFAULT RANGE DESCRIPTION GROUP Automatic adjustment of the Auto-toner circuit.
Page 22 05 MODE PROCEDURE CODE ADJUSMENT MODE DEFAULT RANGE DESCRIPTION GROUP Image Quality Control circuit check value, not 0-255 A value of 2 or 4 indicates an adjustable. error in the image Quality Value indicates Status: Good or Error. Control circuit. All other values 0-255 indicate that the Image Quality Control circuit is working correctly.
Page 23 05 MODE PROCEDURE CODE ADJUSMENT MODE DEFAULT RANGE DESCRIPTION GROUP ♥340 Scanner copy length reproduction ratio Copier 0-255 Adjust the length of the copy adjustment. image to 1:1 so that it is not stretched or compressed. Use a millimeter scale and ledger/ A3 paper to adjust.
Page 24 05 MODE PROCEDURE CODE ADJUSMENT MODE DEFAULT RANGE DESCRIPTION GROUP Laser write position(front to rear of machine Copier 0-255 Always perform code 411 first, image registration). then set the value of code 410 After adjusting code 411, key in the value set to the value set in code 411.
Page 25 05 MODE PROCEDURE CODE ADJUSMENT MODE DEFAULT RANGE DESCRIPTION GROUP ♥444 PFP registration adjustment. Image on the 0-15 Increasing the value by 1 drum to the paper’s leading edge. shifts the image on the paper Test copy available while in the 05 mode. by approximately 0.5mm towards the papers’...
Page 26 05 MODE PROCEDURE CODE ADJUSMENT MODE DEFAULT RANGE DESCRIPTION GROUP #461 PFP lower paper alignment (paper buckle) 0-15 Increasing the value by 1 at the PFP lower registration roller. increases the aligning (paper buckle) by 0.9mm. #462 Duplexer registration roller paper alignment 0-15 Increasing the value by 1 (paper buckle)
Page 27 05 MODE PROCEDURE CODE ADJUSMENT MODE DEFAULT RANGE DESCRIPTION GROUP Paper remaining indicator. LCF manual 0-31 Perform the manual adjust- adjustment for LESS than 1/2 the capacity. ment when the remaining Key in the value, press the START key to store amount of paper is less than or the CLEAR key to reset.
Page 28 05 MODE PROCEDURE CODE ADJUSMENT MODE DEFAULT RANGE DESCRIPTION GROUP 491 Duplexer drive motor speed fine adjustment. Copier 0-255 Increasing the value by 1 increases the motor speed by 492 Duplexer drive motor speed fine adjustment. Printer 0-255 0.148%. Set value to 128 for the copier and the printer.
Page 29 05 MODE PROCEDURE CODE ADJUSMENT MODE DEFAULT RANGE DESCRIPTION GROUP HPF(High Pass Filter) strength setting. Copier 1 Right Right hand digit (2nd digit Normally set it to 1 this places the filtering in (Text/Photo) digit entered): the optimum range for the Text/Photo mode. 1: Text/Photo (fixed at the optimum level) do not enter values other than 1...
Page 30 <Procedure> Group 1 [SET] [E/S] [0] [5] [Digital keys] [START] [Digital keys] [0] [9] [PWR] (Code) *[FC] key [INT] (Test copy) (Exit) (Set to memory) (Adjust) [CANCEL] * [FC] key is used for (To correct) "–" input Group 2 [SET] [0] [5] [Digital keys] [START]...
Page 31 Group 6 [CANCEL] [SET] [0] [5] Digital [START] Digital [START] [Digital keys] [E/S] [0] [9] keys *[FC] key [INT] Test [PWR] keys (Exit) (Code) Enter (Adjust) Set to copy setting memory item value (To correct) (To correct) (When there are multiple setting items for a single item) *[FC] key is used for "–"...
Page 32: Setting Mode (08)
1.2.5 Setting mode (08) In this mode, the various special modes listed in the Setting Code List can be set or changed. <Procedure> Group 1 [CANCEL] [SET] [Digital keys] [0] [8] [Digital keys] [START] [0] [9] [INT] [PWR] (Code) [Selectable icons] (Exit) (Set to memory) Set or change...
Page 33 08 MODE ALLOWABLE PROCE- IMAGE CODE NAME MODE DEFAULT INPUT CONTENTS DURE MODE VALUES GROUP 200 Date and time setting 13 digits Year/month/date/day/hour/minute/second Example: 99:08:07:5:11:30:48 201 Country paper size change. 0: Europe (A4/A3/Follio) 1: USA/Canada (Letter/Ledger) 2: Japan (A4/B4) 202 Externally installed copy Function Clear counter/control device 0: No external copy...
Page 34 08 MODE ALLOWABLE PROCE- IMAGE CODE NAME MODE DEFAULT INPUT CONTENTS DURE MODE VALUES GROUP 234 Paper size Letter-R length/width All 279 X 216 182~432 X 279 X 216mm 140~297 235 Paper size Ledger length/width All 432 X 279 182~432 X 432 X 279mm 140~297 236 Paper size Legal length/width All 356 X 216 182~432 X 356 X 216mm...
Page 35 08 MODE ALLOWABLE PROCE- IMAGE CODE NAME MODE DEFAULT INPUT CONTENTS DURE MODE VALUES GROUP 382 LCF tray lockout counter. The LCF tray operation is displayed when there is a problem detected with the tray raising or lowering. Note: For tray lockout clearing to take effect The machine logic disables the LCF tray movement set to 0, then turn the...
Page 36 08 MODE ALLOWABLE PROCE- IMAGE CODE NAME MODE DEFAULT INPUT CONTENTS DURE MODE VALUES GROUP 418 Charge corona wire 0: Enabled (cleans every 2,000 copies/prints) cleaning 1: Disabled (no cleaning) 449 Temporary laser running service All 0: Normal Mode mode when the laser beam the laser unit operates in this mode unless a position adjustment fails.
Page 37 08 MODE ALLOWABLE PROCE- IMAGE CODE NAME MODE DEFAULT INPUT CONTENTS DURE MODE VALUES GROUP 488 Alignment of the system When the alignment between the FROM on the SYS ROM and the printer ROM Board and MROM on the LGC Board is wrong, this code should be used for preventing operation error.
Page 38 08 MODE ALLOWABLE PROCE- IMAGE CODE NAME MODE DEFAULT INPUT CONTENTS DURE MODE VALUES GROUP 626 Bypass feed paper size Copier All 0: Disabled recognition 1: Enabled 636 Image shift copying width 0: Enabled setting singly (linkage of 1: Disabled front side and back side) 638 Paper size change in Copier All...
Page 39 08 MODE ALLOWABLE PROCE- IMAGE CODE NAME MODE DEFAULT INPUT CONTENTS DURE MODE VALUES GROUP 692 HDD size display — — X.X GB 800 Toner adhesion amount 0-16 sensor error count/clear 802 Image quality maintenance 0: ON 1: OFF control ON/OFF 803 Image quality maintenance 0-30 control startup count setting...
Page 40: How To Register/Change Id Codes (Access Control Mode)
1.2.6 How to register/change ID codes (Access control mode) When ID codes are registered, copies made will be classified according to each ID code. The copier will not start unless one of the ID codes registered is keyed in. <Preparation to enter the access control mode> [SET] [0] [8] [6] [0] [0]...
Page 41: Formatting The Hard Disk
1.3 Formatting the Hard Disk <Procedure> (1) Turn the power switch ON while pressing [0] and [8] keys simultaneously. (2) Make sure that the display indicates the system mode, enter the code [690] and press the [START] key. (3) Next, input [2] and press the [INT] key. (4) “Wait”...
Page 42: Auto-Toner Sensor Adjustment
1.4 Auto-Toner Sensor Adjustment Note: Before performing this adjustment, make sure that the main blade is pressed against the drum. <Procedure> (Use code “200” in the “05” mode.) (1) Install the process unit to the copier (main blade contacts with drum). (2) Press the keys [0] and [5] at the same time and turn on the power switch.
Page 43 (7) If the numerical value in is not within the range of 245 ~ 255, use the Up, Down icon to adjust the numerical values manually to within the range of 245 ~ 255. Note: The relationship between the icon and the numerical values in is as shown below.
Page 44: Print Image Adjustment
1.5 Print Image Adjustment As for the print image adjustment, the adjustment items are listed below. The adjustment should be performed in the following order. Adjustment Item Code (1) Aligning value (450) ~ (458) (2) Printer unit adjustment a) Primary scanning reproduction ratio Polygonal motor 600 dpi/Printer (401) b) Primary scanning position...
Page 45 [How to Enter Adjustment Values] ow the procedure below to adjust each of the adjustment values so that the measurement values Foll obtained from the test copy satisfy specification values. After starting up in adjustment mode “05”, only single-sided test copies (in the regular copy mode) can be made with the [ENERGY SAVER] key.
Page 46: Adjustment Of Paper Aligning Value
1.5.1 Adjustment of paper aligning value If necessary, you can extend the feed roller life slightly by increasing the paper aligning value as a temporary measure. <Procedure> (Use code 450~458 in the test mode “05”.) Copier cassette (PFP) Manual Upper Middle Lower Duplexer...
Page 47: Adjusting The Printer Section
1.5.2 Adjusting the printer section (a) Polygonal motor 600 dpi (Primary scanning reproduction ratio of the printer unit) Follow the procedure below to make a test print (Paper source: LCF, Paper size: A4/LT). (1) [0] [5] + [PWR] ON → [1] → [E/S] → (Digital keys) (2) Measure the distance “A”...
Page 48 (b) Laser write start position (primary scanning) Follow the procedure below to make a test print (Paper source: LCF, size: A4/LT). (1) [0] [5] + [PWR] ON → [1] → [E/S] → (Digital keys) (2) Measure the distance “B” the distance from the edge of the test print paper to the 6th line. (3) In order to set the distance “B”...
Page 49 (c) Transfer belt speed adjustment/printer (Secondary scanning reproduction ratio) Follow the procedure below to make a test print (PFP middle or lower cassette, A3/LD). (1) [0] [5] + [PWR] ON → [1] → [E/S] → (Digital keys) (2) Measure the distance “A” the distance between the 5th line and 25th line. (3) In order to set the distance “A”...
Page 50 (d) Laser write start position (secondary scanning) <Adjustment Order> (Code) (Paper size) (443) A4/LT ↓ PFP middle/lower (444) A3/LD ↓ Manual feed (442) A3/LD <Procedure> Follow the procedure below to make a test print. (1) [0] [5] + [PWR] ON → [1] → [E/S] → (Digital keys) (2) Measure the distance “B”...
Page 51 (e) Image distortion adjustment Direction of the copy paper movement Step 1 Image Direction of the copy paper movement Step 2 (1) Make an A3-size copy. (2) Remove the original glass. (Adjustment order: step 1 → step 2) Step 1 In case of A: Loosen the mirror-2 adjustment Step-1...
Page 52 Note: Each can contains 1kg agent, so you should divide up the amount into smaller containers for easy operation. Part Name BOND-1401E Screw locking agent (f) Image inclination adjustment Direction of the copy paper Direction of the copy paper movement movement Image Paper...
Page 53: Adjusting The Scanner Section
1.5.3 Adjusting the scanner section (a) Polygonal motor 600 dpi/PPC (Primary scanning reproduction ratio) (1) Place the scale on the original glass as shown in the illustration below, and make an A4/LT 100% test copy from LCF. (2) Measure the copy and compare its size with the actual scale. (3) Follow the procedure below to adjust value so that the interval between 10 mm and 210 mm on the scale is 200 ±...
Page 54 (b) CCD primary scanning deviation (1) Place the scale on the original glass as shown in the illustration below and make an A4/LT 100% test copy from LCF. * Place the scale with its leading edge aligned with the line (on the rear side) indicating A3/ Ledger size on the left-side original scale, and the scale side face pushed up against the left- side original scale.
Page 55 (c) Secondary scanning reproduction ratio (1) Place the scale on the original glass and make an A3/LD 100% test copy from PFP middle or lower cassette. (2) Compare the copy with the actual scale. (3) Follow the procedure below to adjust so that the interval between 10 mm and 210 mm on the scale is adjusted at 200 ±...
Page 56 (d) Scanner secondary scanning deviation (1) Set the top margin adjustment value to 0 (zero). → [430] → [START] → Enter 0 by digital keys → [SET] or [INT] → (2) Place the scale on the original glass and make an A4/LT 400% test copy from LCF. * Press the leading edge of the scale against the original scale on the leading edge side.
Page 57 (e) Top margin Follow the procedure below to make a test copy. ([0] [5] + [PWR] ON → [C] → [E/S]) (1) Make an A4/LT 100% test copy from LCF with the ADF open. (2) Follow the procedure below to adjust so that the blank space at the leading edge of the copy is adjusted exactly at 3 ±...
Page 58 (f) Right margin (1) Make an A4/LT 100% test copy from LCF with the ADF open. (2) Follow the procedure below so that the blank space at the right edge of the copy is adjusted at 2mm ± 0.5 mm. Note: The combination of the right edge blank space and the left edge blank space should be 4mm ±...
Page 59: Image Density
1.6 Image Density If the user wants to change the image density, adjust the image density in adjustment mode “05.” Image mode Adjustment item Remarks Text/Photo Photo Text Manual exposure center value The larger the value, the darker the image Light side The larger the value, the lighter the light range Manual exposure step value...
Page 60: Automatic Adjustment Of Gamma Correction
1.7 Automatic Adjustment of Gamma correction (1) At the time of unpacking When the gradation reproduction deviation is too large, it can be corrected by the automatic adjust- ment of gamma correction. This adjustment shall be done upon user’s request when the gradation reproduction is too high or too low.
Page 61 <Keys used in operation> <Display messages> 100% [0] [5] [PWR] TEST MODE [A3]: Select the casette 100% WAIT WARMING UP [ENERGY SAVER]: Prints out the 33 100% gradation pattern Place the original COPYING [Digital Keys]: Input the code 100% [START]: Starts the adjustment TEST MODE WAIT...
Page 62: Sharpness (Hpf) Adjustment
(HPF intensity) 3 (fixed): Text Code 2nd digit : 0: Use default value 1~9: Change the intensity (If the value is increased, the sharp- ness is increased) <Keys used in operation><Display messages> The code “XXX” entered with digital keys is displayed.
Page 63: Data Correction
1.9 Data Correction If the user wants to change the gamma curve, adjust the gamma slope correction in adjustment mode “05.” Image mode Adjustment item Remarks Text/Photo Photo Text Gamma data slope 0: Default used (same as set Code correction value 5) 1 to 9: Slope correction (The larger the setting, the darker the...
Page 64: High-Voltage Adjustment
1.10 High-Voltage Adjustment The charger and developer bias outputs must be checked and adjusted when the high-voltage transformer is replaced. Charger output Adjustment Adjustment Method Item Code Mode Image Mode Value 720 ± 5V Main charger 210-0 TEXT/PHOTO Change the output by grid voltage changing the bit states.
Page 65 (1) Preparing for measurement Main charger grid 1. Remove the developer unit. 2. Connect the digital tester as follows. However, that a digital tester with input resistance of 10 MΩ must be used. • Setting range 1000 VDC • (+) terminal Connect to the rail for the main charger.
Page 66 (2) Operation procedure • Be sure to set the drum counter (08-401) to “0” when you have replaced the drum with a new one. • Regarding the main charger grid and developer bias output values from the high-voltage trans- former, connect a digital tester following (1) and then, make adjustment using the following proce- dure.
Page 67 Sequence of Operation, Pattern 2 <Display messages> 100% [0] [5] [PWR] TEST MODE [Digital Keys]: Enter code. Code No. [START] TEST MODE [Digital Keys]: Enter code (value after hyphen). Value after hyphen (0, 1, 2) [START] TEST MODE Z'Z'Z' Current adjustment value [Up] [Down] icon: Adjust the “Z'Z'Z'”...
Page 68 Sequence of Operation, Pattern 3 <Display messages> 100% [0] [5] [PWR] TEST MODE [Digital Keys]: Enter code. Code No. [START] TEST MODE [Digital Keys]: Enter code (value after hyphen). Value after hyphen (0, 1, 2) [START] TEST MODE Z'Z'Z' Current adjustment value [Digital Keys]: Enter adjustment value “Z'Z'Z'”.
Page 69: Model
1.11 Installation of Carriage Drive Wire When the carriage drive wire is replaced, attach the new wire as shown: Scanner motor Carriage drive wire CRG-2 pulley CRG-2 CRG-1 Motor pulley 3GT-Z24 Idle pulley Idle pulley Wire windup pulley/motor deceleration pulley 39.75/3GT-Z28 1.11.1 Wire tension adjustment...
Page 70: Carriage Drive Wire Assembling
1.11.3 Carriage drive wire assembling • Winding the wire to the wire winding pulley (1) Fit the φ3 spherical terminal (on the central part of the wire) into the hole of the wire winding pulley. Spherical terminal Set the wire so that the part of the wire with a hook on its crimped side be on the upperside.
Page 71 Notes: 1. When winding the wires on pulleys, take the following precautions: In full contact • Never twist the wire when winding. • Wind the wire tightly to make it come into close contact with the pulley. • Wind the wire taking care not to leave Example) Front side any gap between the wraps.
Page 72: Lens Unit
1.12 Lens Unit It is impossible to adjust the lens unit. Replace the entire unit with a new one. Notes: 1. Do not touch the screws (paint lock: 6pcs.) indicated with arrows below when replacing the lens unit. (Front side) (Rear side) 2.
Page 73: Adjusting The Lens Magnification
1.12.1 Adjusting the lens magnification Notes: 1. This adjustment must be carried out only when the scanner lens unit has been removed or replaced. 2. Before this adjustment, check that the primary scanning reproduction ratio of the printer is corrected. (1) Place the scale on the original glass, and make an A4 100% copy.
Page 74 (4) Slide the lens unit either backwards or forwards using the scales on the scanner base as a guide. The following table shows the estimated lens unit movement to adjust the reproduction ratio error be- tween the copy and the actual scale compared to be measured. Reproduction Estimated Amount Ratio Error...
Page 75: Adjusting Horizontal Deviation Caused By Paper Feed
1.13 Adjusting Horizontal Deviation Caused by Paper Feed <Procedure> • When the center of the image moves to the front • When the center of the image moves to the rear side: Move the guide to the front side (direction side: Move the guide to the rear side (direction of arrow of arrow...
Page 76: Changing The Paper Size
1.14 Changing the Paper Size 1.14.1 LCF paper sizes (1) Draw out the LCF unit, and remove the manual B5 LT A4 A4 LT B5 feed unit. (2) Attach the stay guides to match the size of the paper used. A4 LT B5 B5 LT A4 Note: In case of B5 size...
Page 77: Pfp Paper Sizes
1.14.2 PFP paper sizes Before the copier is shipped from the factory, A4-R, A3 and B4 (LT-R, LG and LD) are set to the upper, middle and lower cassettes, respectively. The following procedure describes how to change the paper sizes of the cassettes in accordance with a request from the user. Note: Since the PFP upper is not usable for B5 size paper, do not change its size to B5.
Page 78: Adjustment Of Duplexer
1.15 Adjustment of Duplexer 1.15.1 Adjustment of the stack guide unit [A] Stack guide stop position adjustment Holizontal width adjustment method When making copies in the double-sided mode on the Duplexer, make sure that the horizontal deviation on both sides of the paper is less than Detection switch ±2 mm.
Page 79 [C] Checking the operation of empty detection lever (1) Move the empty detection lever up/down by Empty detection lever Stack frame hand. When the lever goes down, check that the leading edge of the lever is always in the concave of the empty sensor (as shown in the illustration.).
Page 80: Holding Gate Position Adjustment
1.15.2 Holding gate position adjustment 1 When the holding gate is removed for replacement, the holding gate position must be adjusted when it is installed. (1) When installing the drive gears of the holding gate, match each of the drive gear positions withe the positions of the dowels on the gear.
Page 81 (3) Make sure that drive gear is installed correctly checking the following points. If it not installed correctly, perform the above (1)~(2)procedures. Note When a new arbor is installed, perform the groove for spring installation of 1.15.3 Holding gate position adjustment 2 SLEEVE-P/U-80 in "B"(center).
Page 82 (1) There are 3 grooves for installing the spring to SLEEVE-P/U-80. If the installment position of the spring is changed, then the pushing gate angle can be adjusted. Adjustment groove "A" Assembly groove "B" Adjustment groove "C" Approx.parallel Adjustment Adjustment Assembly groove "B"...
Page 83: Adjusting The Thickness Of The Magnetic Brush (Leveler)
1.16 Adjusting the Thickness of the Magnetic Brush (leveler) Bring both edges of the developer leveler up against the projections on the front and rear side frames. Positional adjustment is not needed as the thick- Projection of sideframe Leveler ness of the transport roller magnetic brush is al- ready fixed.
Page 84: Setting The Heat Roller Temperature And Heat Roller Pressure
> = (7) If |F-R| 0.5mm, loosen the fixing screw of the pressure spring on the side that having the broader nipped section. One half turn corre- sponds to narrowing the nipped section by about 0.5mm. (8) If |F-R|<0.5mm, end the adjustment, and make five copies of A3 size white paper with the ADF closed to clean the heat rollers.
Page 85 <Procedure : Increase the pressurizing pressure of the heat rollers.> (Carry this out when procedure does not produce the desired result. If the preset value has been changed in procedure (1), it must be returned to its original value before this procedure is carried out.) Insert spacers (WAS-15-105-FUS) under the pressurizing spring as shown in the figure to increase the pressurizing force.
Page 86: Adjusting The Fuser Inlet Guide
1.21 Adjusting the Fuser Inlet Guide Check the gap between the inlet guide and the lower heat roller when the following troubles occur: • Stain on the back side of the paper • Fuser inlet jam • Wrinkled paper (1) Move the screw fixing position to the oblong hole to make adjustment using the stamped Inlet guide mark as a guide.
Page 87: Adjustment Of Adf
1.22 Adjustment of ADF 1.22.1 Adjustment of skew with ADF (1) Check that the right hinge is installed as shown below figure. Note: Fix the screw on the center of scale. RIGHT HINGE (2) Place the test original face up in the tray, press PRINT to make a copy. Check that the copy isn’t skew.
Page 88: Adjustment Of Adf Horizontal Deviation Caused For Adf
1.22.2 Adjustment of ADF horizontal deviation caused for ADF (1) Make a test original as shown: First draw a center line on an A4 sized copy paper. Center line A4 size (2) Place the test original on the original feed tray Test original with the center line side facing up and align the side guides to the sides of the original.
Page 89: Adjustment Of Adf Leading-Edge Position
1.22.3 Adjustment of ADF leading-edge position If the original fed from the ADF has not stopped in the preset position, make adjustment using the follow- ing procedure: While pressing the “0” and “5” keys on the copier’s control panel simultaneously, turn on the power switch.
Page 90: Adjustment Of Magnetic Catches Installation
1.22.5 Adjustment of magnetic catches installation Place the belt unit on the glass face, and make magnetic catches adsorb to the metal plate in the state where the spacers L, R and glass are in contact, and then secure the belt unit with fixing screws. Space between each spacer and the glass face shall be 0.5mm or less.
Page 91: Adjustment Of The Separation Area
1.22.6 Adjustment of the separation area When the separation plate is attached using the thickness gage, there should be a 0.6±0.2mm clearance between the separation mylar and the rubber of the feed roller (the difference by the side of the front and rear is 0.2mm or less).
Page 92: Eeprom Initialization, Sensor Adjustment And Test Mode
1.22.7 EEPROM Initialization, Sensor Adjustment and Test Mode (1) EEPROM initialization and sensor adjustment Whenever the logic PC board, aligning sensor, timing sensor or exit sensor is replaced, it is neces- sary to initialize the EEPROM and adjust the sensor by adjustment mode (05). If the initialization and/or adjustment is not performed, errors (paper jam etc.) may occur.
Page 93: Fine Adjustment Of Binding Position/Folding Position
1.23 Fine Adjustment of Binding Position/Folding Position By moving the paper positioning plate up or down, fine adjustment of the binding position/folding position can be made. Adjustment Code "05" - Code "468-0~2 * Increasing the adjustment value shifts the binding position/folding position towards the right-hand page by 0.25mm for each/step.
Page 94: Adjustment Of Radf Height
1.24 Adjustment of RADF Height The adjustment screws attached to the hinge are to adjust the height of the gap between the glass and the RADF. (1) Adjustment screws: If they are turned counterclockwise, the gap becomes narrower. The adjustment screws are on the right hinge and the left hinge (2 places). (2) The gap (arrow A) of the adjustment value is 0 ~0.5mm.
Page 95: Flapper Solenoid Adjustment
1.25 Flapper Solenoid Adjustment (1) Push the flapper solenoid plunger by hand. (This makes the solenoid able to be pulled in electrically.) (2) Install BRKT-SOL-RVS so that the flapper rubber can contact with the flapper lever. (3) Fix BRKT-SOL-RVS with the screw. (4) With the solenoid pulled, confirm that there is no gap between the flapper rubber and the flapper lever.
Page 96: Additional Parts When Installing The Paper Exit Tray
1.26 Additional Parts when Installing the Paper Exit Tray To ensure perfomance of exiting-paper under all conditions, the parts used in the copier exit area for the installation of the exit tray and the finisher differ as follows. [Installation Method] (1) Remove the lower exit cover (4 screws) Exit cover (2) Remove the rear E-ring, and slide the bearing...
Page 97 (5) Remove the following parts of the rear side (refer to the figure on the right). *1 pusher GEAR (WHITE) *2 gears : 1 E-ring PUSHER : 2 screws GEAR (BLACK) : 1 E-ring (6) Remove the SHAFT-TRAY. (screws: 1 at the rear, 1 at the front) COLLER (7) Install the COLLER-SFT-TRAY (2 pieces).
Page 98: Periodical Maintenance
PERIODICAL MAINTENANCE 2.1 Inspection every 400,000 Copies (1) Preparation Ask the copier operator about the present machine conditions and note them down. Before starting the maintenance work, make and retain a few sample copies for comparison reference purposes. Turn the power switch OFF and disconnect the power cord plug. (2) The periodic inspection should be conducted in accordance with the Periodic Inspection Check list shown below.
Page 99 PERIODIC INSPECTION CHECK LIST Clean at Lubricate at Replace Check Remarks Category Item to check 400,000 copies 400,000 copies x 1,000 while on <Page-Item> 1. Overall unit 2. Main blade <P54-I24> 3. Toner bag Conducted by copier operator Cleaner <P57-I29> 4.
Page 100 Clean at Lubricate at Replace Check Remarks Category Item to check 400,000 copies 400,000 copies x 1,000 while on <Page-Item> 34. Oil seal (9 portions) 35. Guide roller Developer 36. Duct filter 37. Toner filter <P48-I12> 38. Toner hopper drive worm gear 42.
Page 101 Clean at Lubricate at Replace Check Remarks Category Item to check 400,000 copies 400,000 copies x 1,000 while on <Page-Item> Transfer 89-4. Transfer belt separation belt auxiliary roller bearing and GCB 90. ADU pick-up roller 91. ADU feed roller 92. ADU separation belt 93.
Page 102 Front sectional view (ec. drive system) 2 - 5 MAINTENANCE...
Page 103 Rear drive system MAINTENANCE 2 - 6...
Page 104 2 - 7 MAINTENANCE...
Page 105 *1 Main blade and fur brush If defective cleaning occurs due to the adhesion of paper dust, etc., the edge of the blade might have been damaged. Replace the blade regardless of the number of the copies made so far. Also replace the fur brush at this time *2 Recovery blade If the edge of the blade is damaged, replace the blade regardless of the number of copies made so...
Page 106 *12 Apply white grease to the tray drive worm wheel and to the faces of the gear teeth. 53 :W *13 Used toner transport auger drive section Apply white grease to the used toner transport auger drive section (shown by arrow). *14 PFP/LCF/manual separation rollers Apply Alvania No.2 to the separation roller boss.
Page 107 *15 LCF drive unit 69 W 66 W 69 W 68 W 67 W *16 Oil seal Mixer shaft ......4 pcs. Paddle shaft ......2 pcs. Developer roller (U) ..... 1 pc. Developer roller (L) ..... 1 pc. Transport roller ....1 pc. Replace the 9 oil seals on the developer unit * every 800,000 copies.
Page 108 Mixer Shaft Apply a coating of grease (Alvania No.2) to the entire periphery of the mixer shaft before at- Mixer shaft taching the bearing. Bearing *17 Transfer belt Refer to section “3.6 Checking and Replacing the Transfer Belt”. *18 Transfer belt power supply roller Refer to section “3.7 Checking and Replacing the Transfer Belt Power Supply Roller”.
Page 109 *22 Cleaner Unit Be sure to connect the ground lead to the aluminum die cast on the rear of the cleaner (exit side) before you clean the cleaner unit. Then clean the unit with, for example, a vacuum cleaner. (If the cleaner unit is not grounded, static electricity may damage the toner adhesion amount sensor.) Also wipe the window of the toner adhesion amount sensor with a cotton wool bud or tissue.
Page 110 *23 Duct cover Clean the duct cover by means of the following procedure immediately after extracting the old developer material. (1) Turn over the developer unit. (2) The claws on the right and left shown in figure A on the right are removed from the developer unit.
Page 111: Periodical Maintenance Kit (For 400K)
2.4 Periodical Maintenance Kit (For 400k) [Layout Inside Copier] 11 14 17 [Kit Components] Item Item name Q’ty Developer material AR-650MD (UC), AR-650LD (EUR) Main blade AR650-BL-D Cleaning roller 2 AR650-SR-H Cleaning roller 3 AR650-SR-L Cleaning roller 1 AR650-PD-H Cleaning roller 4 AR650-TC-L Fur brush (cleaner) AR650-BRUSH...
Page 112: Jig List
2.5 Jig List Parts List Name Page Item Door switch jig Lens adjustment jig Wire holder jig 2 - 15 MAINTENANCE...
Page 113: Precautions For Storing Supplies
PRECAUTIONS FOR STORING & HANDLING SUPPLIES 3.1 Precautions for Storing Supplies A. Toner and Developer Toner and developer should be stored in a place where the ambient temperature is between 10 to 35°C (no condensation), and should also be protected against direct sunlight during transportation. B.
Page 114: Checking And Cleaning The Drum Cleaning Blade, Transfer Belt Cleaning Blade
(3) Installation of Copier and Storage of Drum Avoid installing the copier where it may be subjected to high temperature, high humidity, chemicals and/or their fumes. Do not leave drums in a brightly lit place for a long time. Otherwise the drum will fatigue, and will not produce sufficient image density immediately after being installed in the machine.
Page 115: Checking And Cleaning The Heat Roller Cleaning Roller 1, 2, 3, 4
3.4 Checking and Cleaning the Heat Roller Cleaning Roller 1, 2, 3, 4 (1) Handling Precautions Never allow solvents such as paint thinner to adhere to the cleaning roller. (2) Defective Heat-Roller Cleaning and Corrective treatment Defective heat-roller cleaning should be judged by the toner deposited on the upper heat roller. If toner is heavily adhered on the heat roller sarface, defective cleaning any occur.
Page 116: Checking And Replacing Transfer Belt
3.6 Checking and Replacing Transfer Belt (1) Handling Precautions Do not touch the belt surface with your bare hands. Prevent oil or other foreign matter from adhering to the belt surface. Do not touch the transfer belt with alcohol or other organic solvents. Do not apply external pressure that might scratch the transfer belt.
Page 117 3.9 Replacement of maintenance parts 5)REMOVE (1) DRUM UNIT 1)UNPLUG 6)REMOVE 2)OPEN 7)REMOVE 3)REMOVE 4)DISCONNECT 8)DISCONNECT 3 - 5 SUPPLIES...
Page 118 9)REMOVE 13)REMOVE 10)REMOVE 14)REMOVE 11)TURN OVER 15)REMOVE 12)REMOVE 16)INSTALL SUPPLIES 3 - 6...
Page 119 17)CONNECT 21)INSTALL 18)INSTALL 22)CLOSE 23)INSTALL 19)INSTALL 20)CONNECT 3 - 7 SUPPLIES...
Page 120 24)ADJUSTMENT (2) TRASFER UNIT Drum Counter Reset CAUTION: (1) While pressing the 6 and the START key simul- The fuser unit and its environment may be very hot. So taneously, turn on the power switch to show perform replacement only after it has cooled down 100% TEST MODE K on the message display.
Page 121 5)DISCONNECT 9)REPLACE 6)REMOVE 10)INSTALL 7)REMOVE 11)INSTALL 8)REMOVE 12)INSTALL 3 - 9 SUPPLIES...
Page 122 13)CONNECT 17)PRESS 18)END 14)CLOSE 15)CLOSE 16)TURN ON SUPPLIES 3 - 10...
Page 123 (3) CHARGER UNIT 5)REMOVE 1)REMOVE 6)REPLACE 2)UNPLUG 3)OPEN 7)INSTALL 4)REMOVE 8)INSTALL 3 - 11 SUPPLIES...
Page 124 (4) FUSER UNIT 9)CLOSE CAUTION: The fuser unit and its environment may be very hot. So perform replacement only after it has cooled down enough. 1)REMOVE 10)TURN ON 2)REMOVE 11)PRESS 3)UNPLUG 12)END 4)OPEN SUPPLIES 3 - 12...
Page 125 5)OPEN 9)INSTALL 6)DISCONNECT 10)CONNECT 7)REMOVE 11)CLOSE 8)REPLACE 12)CLOSE 3 - 13 SUPPLIES...
Page 126 (5) DEVELOP UNIT 13)TURN ON 1)REMOVE 2)REMOVE 14)PRESS 3)INSTALL 15)END 4)FILL 5)INSTALL SUPPLIES 3 - 14...
Page 127 6)UNPLUG 11)CONNECT 7)OPEN 12)INSTALL 8)REMOVE 13)CLOSE 9)DISCONNECT 10)REPLACE 3 - 15 SUPPLIES...
Page 128 14)ADJUSTMENT 16)END Adjustment of the Auto-Toner Sensor (1) While pressing the 6 and START key simulta- neously, turn on the power switch to show 100% TEST MODE K on the message display. 100% TEST MODE (2) Key in code “1” and press START key. The copier will start operating to perform automatic adjust- ment.
Page 129: Troubleshooting
TROUBLESHOOTING 4.1 Scanner System Related Service Call [C27] [C28] Carriage initialization error Remove the original glass, turn the power switch ON with the carriage moved to the feed side, and check the following items. [C27] The carriage moves only slightly in the feed direction, or the carriage stays at a position other than the home position and does not move.
Page 130 [C26] [C29] Peak detection error exposure lamp disconnection detected Does the exposure lamp light? • Check the connectors on the CCD and SLG boards for disconnection. • Check the shading plate on the rear of the original scale for dirt. •...
Page 131: Process System Related Service Call
4.2 Process System Related Service Call [C36] Main charger wire cleaning operation abnormal (1) Check the main charger. • Is the main charger disconnected? (2) Check the cleaning motor. • Is the motor operating? (3) Replace the LGC board. [C37] Transfer belt operation abnormal (1) Check the transfer belt.
Page 132: Fuser Related Service Call
4.3 Fuser Related Service Call [C41] Thermistor abnormal or heater disconnection at power ON Note) Before carrying out checks (1) and (2) below, first disconnect the power cord to prevent the danger of electric shock. (1) Check the thermistor. • Are the connectors disconnected? •...
Page 133 [C43] Thermistor abnormal during warming-up or at standby after disconnection judgement [C44] Heater abnormal during warming-up or at standby after disconnection judgement Carry out the same checks (1) to (3) in error [C41]. (4) Reset the status counter. • The status counter for error [C43] indicates 4 or 6, and 5, 7 or 9 for error [C44]. Reset these counters to 0 by following the same procedure for error [C41].
Page 134: Communication Related Service Call
4.4 Communication Related Service Call [C56] Communication error between PFC and M-CPU (1) Check the signal patterns (REQ, ACK, RXD, TXD) between IC11 (G/A) and IC21 (PFC) on the LGC board for open-or short-circuits. (2) Replace the LGC board. [C57] Communication error between M-CPU and IPC (1) Check the circuit patterns mainly on IC50 and IC56 on the LGC board for open-or short- circuits.
Page 135: Adf Related Service Call
4.5 ADF Related Service Call [C72] Error of aligning sensor adjustment (1) Check between the aligning sensor and the reflection mirror for foreign objects, and the reflec- tion mirror for dirt. (2) Check the harness between the aligning sensor and the LGC board for open-circuit. (3) Check mainly IC4, IC5 and CN6 on the LGC board for open-or short-circuits.
Page 136: Other Troubles On The Adf System
4.6 Other Troubles on the ADF System [Originals other than set on the lowest are fed.] Have too many originals been placed? Reset the originals with the recommended number. Is the original curled or folded too much? Flatten and reset the original. Are different-size originals placed together? Set only same-size originals.
Page 137 Is the gap between the aligning plate and feed roller too large? Adjust the gap. Is the separation pad dirty? Clean the separation pad. [The original is not fed up to the aligning roller.] Are the pick-up roller and feed rollers dirty? Clean the rollers.
Page 138 [The side edges of the original are out of alignment with the side edges of the copy.] Is the slide set too wide in relation to the width of the original? Move the slide so that its matches the width of the original. Move the original feeding tray to the left or right to adjust.
Page 139 [Communications error] Is the interface cable normal? Replace the interface cable. (1) Check or replace the control board. (2) Check or replace the main unit PPC board. [Size detection error] Is the voltage measured at SIZE-SNS1 (TP9) +5V when there is paper? Check or replace size sensor 1.
Page 140: Other Service Calls
4.7 Other Service Calls [C94] M-CPU is abnormal Is the service call displayed even after the power switch on the main unit is turned OFF then ON again? Leave as it is and see what happens. • Check the circuit pattern between MCPU (IC32) and MROM (IC31) for open-or short-circuits. •...
Page 141: Laser Optical System Related Service Call
[F10] HDD formatting error (1) Perform the "HDD formatting" (Setting Mode: 08-> 690->2). (2) Make sure that the HDD is mounted. (3) Make sure that a dedicated HDD is mounted. (4) Make sure that the HDD connector pins are not bent. (5) Check HDD connector J106 ont the SYS board for disconnection.
Page 142 [CA3] [CA4] [CA5] [CA6] [CAA] [CAB] [CAC] [CAD] [CAE] [CAF] [CD0] Laser beam adjustment trouble Between the PLG board and the galvanomirror, PLG board and laser drive board, and PLG board and HSYNC board, are the harnesses open-circuited or connectors disconnected? Replace the harness(es), and re-connect the connector(s).
Page 143: Finisher Related Service Call
4.9 Finisher Related Service Call [CB1] Feed motor is abnormal [Procedure 1] Is feed motor 2 (M8) operating in reverse at the specified timing? Replace the feed motor or finisher controller board. Is the shutter correctly coupled to the shutter upper/lower bars? Couple properly.
Page 144 [Procedure 3] Check safety area detection switch (MS3). Is the switch normal? Replace the switch. Is safety area detection switch (MS3) correctly pressed? Correct the mechanical mechanism. Is shutter close detection switch (MS4) normal? Replace the switch. Is shutter close detection switch (MS4) correctly pressed? Correct the mechanical mechanism.
Page 145 [Procedure 2] Try turning the delivery motor in the reverse by hand. Does the swing guide move up and down? Correct the swing mechanism. Is swing guide close detection switch 2 (MS6) normal? Replace the microswitch. Is the delivery motor (M2) operating in reverse at the specified timing? Replace the motor.
Page 146 [Procedure 4] Is the safety area detection switch (MS3) normal? Replace the switch. Is the safety area detection switch (MS3) correctly pressed? Correct the mechanical mechanism. Is the swing guide close detection switch 2 (MS6) normal? Replace the switch. Is the swing guide close detection switch 2 (MS6) correctly pressed? Correct the mechanical mechanism.
Page 147 [Procedure 2] Is the tray arriving at the tray upper limit switch (MS5) position? Lower the tray position. Is the tray upper limit switch (MS5) normal? Replace the switch. Is the wiring from the finisher controller board up to the tray upper limit detection switch nor- mal? Correct the wiring.
Page 148 [CB4] alignment motor is abnormal Is the aligning plate home position sensor normal? Replace the sensor. Is the wiring between the finisher controller board and the alignment motor normal? Correct the wiring. Is there a mechanical object caught on the alignment plate movement path? Correct the mechanical mechanism.
Page 149 [CB6] Stapler shift motor is abnormal Is the stapler shift home position sensor (PI7) normal? Replace the sensor. Is the wiring between the finisher controller board and the stapler shift motor normal? Correct the wiring. Is there any mechanical object caught on the stapler stand shift path? Correct the mechanical mechanism.
Page 150 [Procedure 2] Is connector J6 on the finisher controller board, J114 on the height sensor or relay connector J212 disconnected? Re-connect the connector(s). Is the voltage across J6-2(+) and J6-4(-) on the finisher controller board 5V DC? Replace the finisher controller board. Is the wiring between the finisher controller board and the sensor normal? Correct the wiring.
Page 151 [CB9] Saddle stitcher paper pushing plate motor is abnormal Is the paper pushing plate home position sensor (PI14S) normal? Replace the sensor. Is the paper pushing plate motor (M8S) operating at the specified timing? Replace the saddle stitcher controller board. Is the paper pushing plate drive mechanism normal? Correct the mechanism.
Page 152 [CBC] Saddle stitcher alignment motor is abnormal Is the alignment plate home position sensor (PI5S) normal? Replace the sensor. Is the alignment motor (M5S) operating at the specified timing? Replace the saddle stitcher controller board. Is the alignment plate drive mechanism normal? Correct the mechanism.
Page 153 [CBE] Saddle stitcher folding motor is abnormal Is the folding motor clock sensor (PI4S) normal? Replace the sensor. Is the folding motor (M2S) operating at the specified timing? Replace the saddle stitcher controller board. Is the folding roller drive mechanism normal? Correct the mechanism.
Page 154 [CCO] Sensor connector connection error [Procedure 1] Is the guide home position sensor (PI13S) or saddle stitcher controller board connector con- nected? Connect the connector. Is there a open-circuit between the sensor and the saddle stitcher? Correct this. Is DC5V being supplied from J9-7 on the saddle stitcher control board? Replace the sabble stitcher controller board.
Page 155 [Procedure 3] Is the connector of the paper pressing top position (PI15S) or the saddle stitcher controller board con- nected? Connect it. Is the connection between the sensor and the saddle stitcher disconnected? Connect it. Is DC5V from J9-13 of the saddle stitcher controller board supplied? Replace the saddle stitcher controller board.
Page 156 [Procedure 2] Check the switch actuator of the front door. Are the switch and the sensor being working properly? Connect the connector. Check the front door switch. Is the switch normal? Replace the switch. Measure J11-12 voltage of the saddle switcher controller with the front door open. Is 5V being supplied? The sensor is broken, so replace it.
Page 157 [CC2] Communication error between finisher saddle Is the condition recovered by turning OFF and ON the power switch of the copier? Is the wiring between the finisher controller board and the saddle stitcher board normal? Correct it. Measure the voltage between J3-2 (+) on the finisher controller board and J3-1 (–). Is it DC 24V? Replace the finisher controller board.
Page 158 [CC4] Swing motor is abnormal [Procedure 1] Rotate the swing motor in reverse by hand. Does the swing guide move up and down? Correct the swing mechanism. Is the swing guide closing detection switch-2 (MS6) working normally? Replace the sensor. Is the swing guide opening detection sensor (PI18) working normally? Replace the sensor.
Page 159 [Procedure 3] Is the swing guide clock sensor (PI20) working normally? Replace the sensor. Is the voltage between J11-6 and -7 on the finisher controller PC board 24V when the swing motor is rotating? Replace the finisher controller PC board. Is the harness connecting the motor and finisher controller PC board (open-or short-circuited? Replace the sensor.
Page 160 [CC5]Horizontal registration motor is abnormal Is the horizontal registration home position sensor (PI1P) working normally? Replace the sensor. Is the harness connecting the horizontal registration home position sensor (PI1P) and finisher controller PC board open-or short-circuited? Replace the harness. Is the horizontal registration mechanism normal? Correct the mechanism.
Page 161 [CC6]Punch motor is abnormal Is the punch home position sensor (PI3P) working normally? Replace the sensor. Is the harness connecting the punch home position sensor (PI3P) and finisher controller PC board open-or short-circuited? Replace the harness. Is the punching mechanism normal? Correct the mechanism.
Page 162: Image Quality Maintenance Control Related Troubleshooting
4.10 Image Quality Maintenance Control Related Troubleshooting [Corrective action when “Service Recommended for IQC” is flashing] Check the value of self-diagnostics 05-291 (control completion state). Self-diagnostics 05-291 value is “2” (pattern trouble; pattern cannot be read correctly. Check the value of self-diagnostics 08-805 (test pattern data setting). The value of self-diagnostics 08-805 is not the self-diagnostics code default.
Page 163 The value of self-diagnostics 05-291 is 4 (sensor trouble; sensor output is not within the normal range.). Is the value of self-diagnostics 05-292 (sensor output value when LED light source is OFF) within the range 102 to 307? * Check the connector, replace the sensor, and the LGC board, and then perform image quality maintenance forced execution/confirmation (described later).
Page 164 <<Image Quality Maintenance Forced Execution/Confirmation >> START Value of self-diagnostics 08-800<3 (max. error detection count or less) > = (When value of 08-800 3, clear by entering 0.) Value of self-diagnostics 08-802=0 (control enabled) Value of self-diagnostics 08-803=0 (startup number of copies=0) Self-diagnostics 04-113 (A4 size specification) Confirmation;...
Page 165: For Firmware Update Through Pc
5. Installation Instructions for Firmware Update through PC 5.1 Outline These instructions show how to set up your PC to use a system firmware download operation using FTP(File Transfer Protocol). 5.2 System Configuration Copier Serial Cable System board Software Requirements for PC. - Microsoft Windows95.
Page 166: Preparation Of Pc To Use A Network
5.3 Preparation of PC to Use a Network 5.3.1 Setting Virtual Modem The connection between PC and copier is made using PPP(Point-to-Point Protocol). It is necessary to use a dial-up networking, and use a virtual modem. First, install the virtual modem. The virtual modem can be downloaded from the following web site. URL: http://www.kevin-wells.com/net/mdmcbx4.inf After download, set up the modem as follows.
Page 167 Click “Add” Button, and open “Install New Modem” wizard. And then, check “Don’t detect my modem; I will select it from a list”, and click “Next” button. Click “Have Disk” button, and then select a folder download file is stored in. 5 - 3...
Page 168 Select “Direct Connection”, and then click “Next” button. Select “Communications Port(COM1)”,and then click “Next” button. 5 - 4...
Page 169 Click “Finish” button, then Virtual Modem installation is completed. 5 - 5...
Page 170: Using Dial-Up Networking
5.3.2 Using Dial-Up Networking Note; Your computer may be already set up to use a network. If Windows prompts you for a network password at startup and if Network Neighborhood icon appears on Windows desktop, your network is already set up. In this case, you can skip this section. In Network dialog box, click “Configuration”...
Page 171 Select “Microsoft” in Manufactures list box, and select “Dial-Up Adapter” in Network Adapters list box, and then click “OK” button. When you click “OK” button, Windows automatically set up the TCP/IP Protocol components with dial-Up Adapter. 5 - 7...
Page 172: Using New Connection
5.3.3 Using New Connection Double-click “My Computer”. If “Dial-Up Networking” icon is not in the window, click “Add/Remove Programs” in Control Panel. Otherwise, skip to the next step to create a connection. Double-click “Dial-Up Networking”. 5 - 8...
Page 173 Type something in “Type a name for the computer you are dialing”. Select “Direct Connection” for “Select a modem”, and click “Configure” button. Click “General” tab in “Direct Connection Properties” box, select 115200 for “Maximum speed”, check “Only connect at this speed”. 5 - 9...
Page 174 Click “Connection” tab, confirm that all check boxes in “Call preferences” are not selected, and click “Advanced” button. Confirm that all check boxes in “Advanced Connection Settings” dialog box is not selected, click “OK” button, and then return to “Make New Connection” dialog box. After returning to “Make New Connection”...
Page 175 Type #39 for “Telephone number”. To change “Country code”, click the arrow next to the country, and select a country you want. After that, click “Next” button. Click “Finish” button, then “Make New Connection” is completed. 5 - 11...
Page 176: Installation Of Ftp Server
5.4 Installation of FTP Server First, it is necessary to install Free Software “War FTP Daemon Version 1.65” as an FTP server. War FTP Daemon can be downloaded from the following web site. URL: http://www.jgaa.com/downloadpage.htm Download the file “ward165.exe” from the above site, and execute it. Some files are created, and then execute “Setup.exe”.
Page 177 Click “Add” button, and key in dppc for “New name”. Key in dppc for “New Password” and “Verify Password”, and click “OK” button. Select “dppc” and click “File Access”. Click “Add” button. 5 - 13...
Page 178 Double-click “Webshare”. Double-click “Ftproot” and click “OK” button. Change “Read”, “Write”, Delete”, Execute”, “List”, “Create” and “Remove” from Gray Check to Black Check. Check “Root”, “Home” and “Recursive” in “Special” box as follows. And then, click “Apply” and “OK”. 5 - 14...
Page 179 To make the connection “ONLINE” mode, click button before firmware downloading. 5 - 15...
Page 180: Manual For Firmware Download
6. Manual for Firmware Download [ 3 ][ 9 ] Mode Operation 6.1 Outline Connect copier and PC with serial cable and turn the power on pressing 3 and 9 keys, the copier goes into “Firmware Version Up Mode”. Then you can update system software data and/or UI data through the PC.
Page 181: Preparation Of Updated Files
6.2.2 Preparation of updated files New files for update are stored in the following folder of the PC. And also, the files must be named as follows Folders : New files for update : Kind of date File name - Program date sysfirm.tz - Fixed UI data uidataf.tz...
Page 182: Connection Between Copier And Pc
6.2.3 Connection between copier and PC Connect MMF(FSMS) port of the copier and serial communication port of PC specified by the setup of virtual modem using a crossing cable. 6 - 3...
Page 183: Download Operation
6.3 Download Operation 1. Turn ON the power switch of the copier on pressing 3 and 9 keys. 2. The following messages are displayed on the copier control panel. Firmware Version Up Mode > Make a connection from PC. 3. Serial connection is made by dial-up from PC. Refer to “Installation Instructions for Firmware Update through PC”...
Page 184 4. The following screens will be displayed if it succeeds in serial connection. Firmware Version Up Mode Target: 1 Target area number Established serial connection with PC. > Press START key to install new firmware. > Please select a target with DIGITAL keys.
Page 185 “code” provides with following information. In the case of Program data(“target” is 1), “code” means the destination. U: for USA and Canada E: for European countries X: for Australia and Asian countries In the case of UI data(“target” is 4-6), ”code” means Language. Code Language Japanese...
Page 186 In the case of 1 - 6 : Firmware Version Up Mode Target: 1 Displaying current status as follows. Installing a new firmware. - reading a file. - reading a file. - erasing the device. - writing to the device. In the case of #1 - #3 Firmware Version Up Mode Target:#1...
Page 187 In the case of #1 - #3: The following screen is displayed after finished. Firmware Version Up Mode Target:#1 Firmware version up completed. Target Version 001.002 002.001 002.031 003.022 003.022 003.033 Updated data version numbers 8. Press CLEAR key to cancel downloading on the way. However, it becomes unable to cancel after start of elimination process of flash ROM.
Page 188 10. Recovery mode When you turns on the power after an error occurs, you’ll see following display. Firmware Version Up Mode Recovery mode : target 3-6 failed >make a connection from PC Connect with dial up network(See procedure 3), and the display changes as follows. Firmware Version Up Mode Target: #3 Recovery mode : target 3-6 failed...
Page 189: Screen Details
6.4 Screen Details The following screen will be displayed in [ 3 ][ 9 ] mode. Power On Firmware Version Up Mode Firmware Version Up Mode Cannot connect with PC. > Make a connection from PC. Failed to install a new firmware. Connection Failure Updated data version number...
Page 190 Press Start Key In the case of 1 – 6: Firmware Version Up Mode Target: 1 Installing a new firmware. - reading a file. Message will change as follows. - reading a file. - checking a read file. - checking the device. Press CLEAR Successful Failed...
Page 191 In the case of #1- #3: Press START key 1’ Firmware Version Up Mode Target:#1 Installing a new firmware. - reading a file. Message will change as follows. Target Version - reading a file. installing - checking a read file. - checking the device.
Page 192 In the case of 1 – 6: 4 Failed Firmware Version Up Mode Target: 1 Failed to install a new firmware. - file read error. ERROR MESSAGE - file read error. - file information error. - unfit device. Power Off - device erase error.
Page 193 7 - 1 WIRING DIAGRAMS...
Page 195 MEMO...
Page 196 MEMO...
Page 197 MEMO...
Page 198 MEMO...
Page 199 MEMO...
Page 200 COPYRIGHT © 2001 BY SHARP CORPORATION All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

Sharp AR-650 Service Handbook

1 Adjustment

2 Periodical Maintenance

3 Precautions for Storing and Handling Supplies

4 Troubleshooting

5 Installation Instructions for Firmware Update through Pc

6 Manual for Firmware Download

Quick Links

Troubleshooting

Related Manuals for Sharp AR-650

Summary of Contents for Sharp AR-650

Table of Contents