Sandpiper EVOLUTION S20 Service & Operating Manual
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Sandpiper EVOLUTION S20 Service & Operating Manual

Metallic design level 1
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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
ISO 9001 Certified
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2017 Warren Rupp, Inc.
All rights reserved
Tel: 866-777-6060
Fax: 866-777-6383
Model S20
Metallic
Design Level 1
Springer Pumps, LLC
OPTIMIZED PERFORMANCE
.
s a n d p i p e r p u m p
c o m
Website: www.springerpumps.com
Int'l: +001 267 404 2910

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Summary of Contents for Sandpiper EVOLUTION S20

  • Page 1 SERVICE & OPERATING MANUAL Original Instructions OPTIMIZED PERFORMANCE Certified Quality Model S20 Metallic Design Level 1 ISO 9001 Certified ISO 14001 Certified Warren Rupp, Inc. A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone 419.524.8388 Fax 419.522.7867 SANDPIPERPUMP.COM ©...
  • Page 2 UNIVERSAL ALL AODD Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should Read the safety warnings and instructions in this manual always be flushed clean prior to disassembly. before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.

  • Page 3: Table Of Contents

    MODEL SPECIFIC Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ..5 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......8 •...

  • Page 4: Explanation Of Nomenclature

    Options Style Options Options Model #: Pump Brand Non-Wetted Material Options Kit Options (continued) ® SANDPIPER Painted Aluminum E5. Solenoid Kit with 110VAC Cast Iron Explosion-Proof Coil Pump Size Painted Aluminum w/PTFE E6. Solenoid Kit with 220VAC Coil METALLIC 20 2"...

  • Page 5: Performance

    MODEL SPECIFIC UNIVERSAL ALL AODD Performance S20 METALLIC SUCTION/DISCHARGE PORT SIZE • 2" NPT (internal) MODEL S20 Metallic Performance Curve • 2" BSP Tapered (internal) Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. • 2" ANSI 150# Raised Face Flanged The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

  • Page 6: Dimensional Drawings

    MODEL SPECIFIC Dimensional Drawings S20 Metallic Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 14.49 368.05 12.66 321.44 17.03 11.63...
  • Page 7 Dimensional Drawings S20 Metallic Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 14.49 367.93 12.65 321.37 11.63 295.28 17.03 4.87...

  • Page 8: Principle Of Pump Operation

    UNIVERSAL ALL AODD Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. The main directional (air) control valve distributes ① compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm .

  • Page 9: Recommended Installation Guide

    UNIVERSAL ALL AODD, EXCEPT FLAP Recommended Installation Guide Available Accessories: 1. Surge Suppressor Unregulated Air Supply to Surge 2. Filter/Regulator Surge Suppressor Suppressor 3. Air Dryer Pressure Gauge Shut-Off Valve Note: Surge Suppressor and Pipe Connection (Style Optional) Piping must be supported after the flexible connection Flexible Connector Discharge...

  • Page 10: Troubleshooting Guide

    UNIVERSAL ALL SANDPIPER, EXCEPT FLAP Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure).

  • Page 11: Composite Repair Parts Drawing

    MODEL SPECIFIC Composite Repair Parts Drawing Torque: 90 In-Lbs. ITEM (10 N-m) PART NUMBER 031.XXX.XXX AIR VALVE AS 050.XXX.XXX 070.006.170 095.110.XXX PILO 114.024.XXX 132.035.360 135.034.506 165.116.XXX CAP, 170.052.XXX CAPSCR 170.060.XXX CAPSCR 170.069.XXX CAPSCR 170.006.XXX CAPSCR 171.059.XXX CAPSCR 196.167.XXX 196.168.XXX 286.007.XXX 286.020.604 286.118.000 DIAP...

  • Page 12: Composite Repair Parts List

    MODEL SPECIFIC Composite Repair Parts List Item Part Number Description Item Part Number Description 031.173.000 Air Valve Assembly (000 muffler) 518.146.156 Manifold, Discharge - NPT (w/ alum wetted) 031.173.001 Air Valve Assembly (000 muffler w/ SS hardware) 518.146.010 Manifold, Discharge - NPT (w/ cast iron wetted) 031.179.000 Air Valve Assembly (w/ cast iron or stainless center) 518.146.110...

  • Page 13: Material Codes

    357..Injection Molded Polyurethane 638..PTFE, Hytrel /PTFE ® RECYCLING 358..Urethane Rubber 639..Nitrile/TFE (Some Applications) 643..Santoprene /EPDM ® Many components of SANDPIPER AODD pumps ® (Compression Mold) 644..Santoprene /PTFE ® are made of recyclable materials. We encourage 359..Urethane Rubber 656 ..Santoprene Diaphragm and ®...

  • Page 14: Air Distribution Valve Assembly

    MODEL SPECIFIC Air Distribution Valve Assembly (Use with Aluminum Centers ONLY) Air Valve Assembly Parts List Air Distribution Valve Servicing Item Part Number Description See repair parts drawing, remove screws. 031.173.000 Air Valve Assembly Step 1: Remove Hex Head Cap Screws (1-F). 095.109.157 Body, Air Valve Step 2: Remove end cap (1-E).
  • Page 15 Air Distribution Valve Assembly Note: Cannot be used with Integral Muffler option 0. Air Valve Assembly Parts List (Use w/Aluminum centers only) Item Part Number Description 031.183.000 Air Valve Assembly Air Distribution Valve Servicing 095.109.157 Body, Air Valve 031.139.000 Sleeve and Spool Set See repair parts drawing, remove screws.

  • Page 16: Air Valve With Stroke Indicator Assembly

    MODEL SPECIFIC Air Valve with Stroke Indicator Assembly Note: Stroke Indicator is standard on Spill Containment models Air Valve Assembly Parts List Item Part Number Description 031-146-000 Air Valve Assembly 031-143-000 Sleeve and Spool Set w/Pins 095-119-559 Body, Air Valve 132-039-551 Bumper 165-096-559...

  • Page 17: Pilot Valve Assembly

    MODEL SPECIFIC Pilot Valve Assembly Pilot Valve Assembly Parts List Pilot Valve Servicing With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (4-F). 095.110.000 Pilot Valve Assembly Step 2: Remove sleeve (4-B), inspect O-Rings (4-C), 095.095.157 Valve Body 755.052.000...

  • Page 18: Intermediate Assembly

    MODEL SPECIFIC Intermediate Assembly Drawing Intermediate Assembly Drawing Intermediate Repair Parts List Step 1: Remove plunger, actuator (33) from center of intermediate pilot valve cavity. Item Part Number Description 114.024.157 Bracket, Intermediate Step 2: Remove Ring, Retaining (34), discard. 114.024.010 Bracket, Intermediate Step 3: Remove bushing, plunger (7), inspect for wear 114.024.110...
  • Page 19 MODEL SPECIFIC Diaphragm Service Drawing, with Overlay Torque: Plate to Plate 720 in. lbs. 960 in. lbs. Santoprene Torque: Plate to Plate 960 in. lbs. Diaphragm Service Drawing, Non-Overlay Torque: Plate to Plate 720 in. lbs. 960 in. lbs. Santoprene One-Piece Bonded *Diaphragm Service Drawing *AVAILABLE FOR FIELD CONVERSION FROM OVERLAY TO ONE-PIECE BONDED DIAPHRAGM KITS:...

  • Page 20: Diaphragm Servicing

    Turn the pump over of diaphragm plate assemblies utilized throughout the and thread the second diaphragm / inner plate onto Sandpiper product line: Outer plate with a threaded the diaphragm rod. Turn the diaphragm until the stud, diaphragm, and a threaded inner plate.

  • Page 21: Solenoid Shifted Air Valve

    For Explosion Proof Solenoid Coils used in North America and and removing power to the solenoid, the pump cycles much like a standard outside the European Union. SANDPIPER pump, with one exception. This option provides a way to precisely Solenoid Coil, 120VAC 60 H 219-009-001 control and monitor pump speed.
  • Page 22 Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ,SANDPIPER ® ® SANDPIPER Signature Series , MARATHON , Porta-Pump , SludgeMaster™ and Tranquilizer ®...
  • Page 23 EC / EU Declaration of Conformity The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: Warren Rupp, Inc. EN13463-1: 2001 A Unit of IDEX Corportion EN13463-5: 2003...

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