DR
ENGINE 5.9L DIESEL (Continued)
CONNECTING RODS
DESCRIPTION
Pin Bore
40.019 mm
Diameter (Min.
w/ bushing
installed)
Pin Bore
40.042 mm
Diameter (Max.
w/ bushing
installed)
Side Clearance
0.100 mm
(Min)
Side Clearance
0.330 mm
(Max)
CYLINDER HEAD
DESCRIPTION
Overall Flatness End To
End (max)
Overall Flatness Side To
Side (Max)
Intake Valve Seat Angle
Exhaust Valve Seat Angle
Valve Stem Diameter
(Min)
(Max)
Valve Rim Thickness
(Min.)
OIL PRESSURE
SPECIFICATION
At Idle
@ 2500 rpm
Regulating Valve
Opening Pressure
Oil Filter Bypass
Pressure Setting
SPECIFICATION
Metric
Standard
1.5764 in.
1.5765 in.
0.004 in.
0.013 in.
SPECIFICATION
0.305 mm (0.012 in.)
0.076 mm (0.003 in.)
30°
45°
6.96 mm (0.2740 in.)
7.01 mm (0.2760 in.)
0.79 mm (0.031 in.)
SPECIFICATION
69 kPa (10 psi)
207 kPa (30 psi)
517 kPa (75 psi)
344.75 kPa (50 psi)
ENGINE 5.9L DIESEL
TORQUE
TORQUE CHART 5.9L DIESEL ENGINE
DESCRIPTION
Connecting Rod—Bolts
Crankshaft Main Cap—Bolts
Cylinder Head—Bolts
Step 4 Verify
Cylinder Head Cover Bolts
Breather Cover Bolts
HPC Nut
Fuel Delivery Lines—Banjo
Fuel Drain Line—Banjo
Fuel line—rail to cylinder
head
Fuel line—pump to fuel rail
Injector fuel line brace
Fuel rail holddown bolt
Oil Pan—Bolts
Oil Pan—Drain Plug
Oil Pressure Regulator—Plug
Oil Pressure Switch
Oil Pump—Bolts
Oil Suction Tube (Flange)—
Bolts
Oil Suction Tube (Brace)—
Bolt
Rocker Arm/Pedestal—Bolts
In.
N·m
Lbs.
Step 1
30
—
Step 2
60
—
Step 3
Rotate 60 degrees
Step 1
50
Step 2
80
Step 3
Rotate 90°
Step 1
70
—
Step 2
Back off 360 degrees
Step 3
105
—
105
—
Step 5
Rotate All Bolts 1/4
Turn
24
—
24
—
50
24
—
24
—
30
—
36
—
24
—
24
28
—
50
—
80
—
18
—
Step1
8
—
Step2
24
—
24
—
43
—
36
—
9 - 245
Ft.
Lbs.
22
44
37
59
52
77
77
18
18
37
18
18
22
27
18
18
21
37
59
13
6
18
18
32
27