Dodge RAM 1500 1998 Owner's Manual page 1427

Table of Contents

Advertisement

9 - 204
ENGINE - 5.7L
VALVE SPRINGS
REMOVAL
(1) Disconnect negative battery cable.
(2) Remove air cleaner assembly.
(3) Remove air intake resonator.
(4) Remove spark plug cables.
(5) Remove ignition coil connectors (Fig. 6).
Fig. 6 IGNITION COIL R/I — 5.7L V-8
1 - SLIDE LOCK (SLIDE OUTWARD TO UNLOCK)
2 - SPARK PLUG CABLE (TO OPPOSITE CYLINDER BANK
SPARK PLUG)
3 - RELEASE LOCK / TAB (PUSH HERE)
4 - ELEC. CONNECTOR
5 - IGNITION COIL
6 - COIL MOUNTING BOLTS (2)
7 - SPARK PLUG CABLE (TO OPPOSITE CYLINDER BANK
IGNITION COIL)
(6) Remove ignition coils.
(7) Remove one spark plug.
(8) Remove valve cover.
CAUTION: The piston must be at TDC, and both
valves closed on the cylinder to be serviced.
NOTE: If removing intake valve spring, install spe-
cial tool# 9070, pushrod retaining plate, to retain
the intake pushrods.
(9) Remove exhaust/intake rocker arm shafts.
(10) Install spring compressor, special tool# 9065.
NOTE: All valve springs and seals are removed in
the same manner.
(11) Charge cylinder with air.
NOTE: Tap the top of the valve spring retainer to
loosen the spring retainers locks.
(12) Compress valve spring and remove valve
retainer locks.
(13) Release spring compressor and remove valve
spring.
NOTE: The valve springs are interchangeable
between intake and exhaust.
(14) Remove valve seal.
INSTALLATION
(1) Install valve seal.
(2) Install valve spring.
(3) Using special tool# 9065, compress valve spring
and install valve spring retainer and locks.
(4) Release air charge in cylinder.
(5) Remove spring compressor tool # 9065.
CAUTION: Verify that the pushrods are fully seated
into lifter and rocker arm. Recheck after rocker arm
shaft has been torqued to specification.
(6) Install rocker arm shaft and pushrods(Refer to
9 - ENGINE/CYLINDER HEAD/ROCKER ARM /
ADJUSTER ASSY - INSTALLATION).
(7) Tighten the rocker shaft bolts to 22 N·m (195
in. lbs.) torque,using the following sequence: Center,
center-right, center-left, right, left .
(8) Remove special tool# 9070, pushrod retaining
plate, if used.
(9) Install cylinder head cover.
(10) Tighten cylinder head cover bolts and double
ended
studs(Refer
to
HEAD/CYLINDER HEAD COVER(S) - INSTALLA-
TION).
(11) Install spark plugs.
(12) Install ignition coil on plug, and torque fas-
teners to 12 N·m (105 in. lbs)
(13) Install ignition coil connectors.
(14) Install spark plug cables.
(15) Install air intake resonator.
(16) Install air cleaner assembly.
(17) Connect negative battery cable.
9
-
ENGINE/CYLINDER
DR

Hide quick links:

Advertisement

Table of Contents
loading

This manual is also suitable for:

1997 ram 1500

Table of Contents