Maintenance Schedule - Volvo 5.0OSiE-J Operator's Manual

Maintenance

Maintenance Schedule

The operation, maintenance, and care of the Volvo Penta engine and power package as outlined in this manual
are the owner's responsibility. The owner must keep records of all maintenance services performed. This record
of proper maintenance may be required to determine warranty coverage on certain repairs and should be
transferred to each subsequent owner. If you are not sure of the proper maintenance procedures, contact the Volvo
Penta Consumer Affairs Department at the address provided in the front of this manual.
In addition to the maintenance routines outlined on these pages, we recommend that you return your Volvo
Penta product to your authorized Volvo Penta dealer for a 50-hour check. For additional information, see First
Service Inspection (Dealer 50-Hour Check) on page 57.
NOTICE! All maintenance schedule frequencies listed in the following table apply to a maintenance schedule that
begins AFTER the Dealer 50-Hour Check. Do not include the 50 hours prior to the dealer 50-hour check
as part of your calendar or operating hour frequency. For example, the fuel filter needs to be replaced
one year or 100 operating hours (whichever comes first) following the dealer 50-hour check, not after 50
operating hours.
WARNING! To prevent fire or explosion, Volvo Penta ignition components meet U.S. Coast Guard re-
quirements for external ignition proof parts. Do not substitute automotive or other non-approved
parts.
MAINTENANCE POINT
Required Action(s)
Important Notes
Belt: Serpentine
Check for wear
Cooling System
Check coolant level and check for leakage
Distributor Cap and Rotor
Clean, check to see if worn or damaged
Engine Mounting Screws
Tighten screws
Engine Oil
Check level
Engine Oil, Mineral
Replace
Engine Oil, Synthetic – Every 200 hours
for Volvo Penta synthetic oil.
Replace
Engine Oil Filter
Replace with every oil change only
Exhaust Manifold, Risers
Check for corrosion, damage, and blockage
Exhaust System, Rubber Boots
Check for damage and blockage
Flame Arrestor
Check for damage/dirt and tighten mounting
Fuel Filter
Replace
Fuel Pump, Electric
Check for leaks
Fuel System, Hoses, Tank, etc.
Check for leakage or blockage
60
ENGINE PACKAGE
Calendar Frequency OR Operating Hours
Monthly
Refer to Each OR
Page Usage Every 50
Hours
76
•
77
73
105
•
84–85
84–85
84–85
84–85
63
63
69
69–70
•
69–70
•
66–70
(WHICHEVER COMES FIRST)
Once Every
Yearly
2 Years
OR
Every 100
Every 200
Hours
Hours
•
•
•
•
•
•
•
•
•
•
VPA 7748131 English 09-2007
Once Every
3 Years
OR OR
Every 300
Hours