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8.1GiE-JF
Volvo 8.1GiE-JF Manuals
Manuals and User Guides for Volvo 8.1GiE-JF. We have
1
Volvo 8.1GiE-JF manual available for free PDF download: Operator's Manual
Volvo 8.1GiE-JF Operator's Manual (184 pages)
5.0L, 5.7L, 8.1L SX-A, DPS-A, XDP-B
Brand:
Volvo
| Category:
Engine
| Size: 2.91 MB
Table of Contents
Table of Contents
7
California Proposition 65 Warning
2
Safety Information
11
General Information
11
Safety Precautions (Maintenance and Service)
12
Before Starting the Engine
12
Engine Decals
12
Knowledge
12
Lifting the Engine
12
Stop the Engine
12
Washing the Engine
12
Batteries
13
Fire and Explosion
13
Fuel and Lubrication Oil
13
Non-Original Components
13
Start Spray
13
Carbon Monoxide Poisoning
14
Chemicals
14
Cooling System
14
Electrical System
14
Fuel System
14
Hot Surfaces and Fluids
14
Lubrication System
14
Safety Precautions While Operating the Boat
15
Accidents
15
Daily Checklist
15
Do Not Start the Engine
15
Emergency Stop Switch
15
Maneuvering
15
Refueling
15
Your New Boat
15
Station Wagon" Effect & Carbon Monoxide
16
Safety Checklists
17
Planning Your Trip
17
Replacement Parts and Tools Checklist
17
Safety Equipment
17
Safety Equipment Checklist
17
Trip Checklist
17
Basic Safety Rules of Boating
18
High Performance Boat Operation
18
Introduction
19
Care of the Environment
19
Fuel and Oils
19
Breaking-In
19
Certified Engines
20
Power Ratings
21
Load Condition (Speed of Planing Hull)
21
General Information
23
Warranty Information
23
Doing Your Own Maintenance and Repairs
23
Toll-Free Dealer Locator Service
23
Volvo Action Service (VAS)
23
Volvo Penta Dealer Network
23
Volvo Penta on the Internet
23
Warranty Registration Form
23
Informational Decals and Identification Plates
24
Identification Numbers
25
Owner's Identification Card
26
Service, Replacement Parts, and Accessories
26
Instrumentation
27
Instrument Panel
27
Audible Alarm
28
Emergency Stop Switch
28
Checking Instruments
29
Engine Coolant Temperature
29
Oil Pressure
29
Voltage/Charge
29
Analog Trim Instrument
30
Power Trim/Tilt
30
Trim Instruments
30
Impact Protection
31
Trim/Tilt Motor Protection
31
Engine Protection Mode
32
Engine Control Module (ECM)
32
Other Instruments
32
Controls
33
Remote Control Unit
33
Disengaging the Shift Function
33
Shifting from Neutral
33
Single Lever Control Operation
33
Neutral Interlock Button
34
Twin Unit Maneuvering
34
Shifting between Forward and Reverse
35
Cruising Speed
36
How to Shift and Control Speed
36
Control Panel
37
Operating Trim Controls
37
Remote Control Lever
37
Trim Controls
37
Friction Brake
38
Side Mount Remote Controls
38
Top Mount Remote Controls
38
Operation
39
Operating the Engine
39
Before Starting
39
Starting the Engine
40
If the Engine Floods
41
Stopping the Engine
41
Steering System Operation
42
Twin Unit Steering
42
Power Trim and Tilt Operation
43
Power Trim Operation
43
Determining the Proper Trim
44
Operating in "Bow-Up" Position
44
Operating in "Bow-Down" Position
45
Power Tilt Operation
45
Power Trim/Tilt Switch & Gauge Location
45
Special Boating Situations
46
High Altitude Operation
46
Shallow Water Operation
46
Operating in Freezing Temperatures
47
Salt Water Operation
47
Trailering Your Boat
47
Features
49
Circuit Breakers and Fuses
49
Fuse and Relay Box Layout
49
Legend of Symbols Used in Engine Photos
49
Gxie-J(F), 5.0Osie-J(F), 5.7Gie300-J(F)
50
Gxie-J(F), 5.7Osie300-J(F), 5.7Osxie-J(F)
50
Gie-J(F), 8.1Gxie-J(F), 8.1Osie-J(F)
52
SX-A Sterndrive
54
DPS-A Sterndrive
55
XDP-B Sterndrive
56
Maintenance Parts List
57
Engine Parts & Accessories
57
Engine Parts & Accessories (Continued)
58
SX-A/DPS-A Drive Parts & Accessories
59
XDP-B Drive Parts & Accessories
60
Maintenance
61
Engine Break-In Period
61
Break-In Procedures
61
First Two Hours
62
Next Eight Hours
62
First Service Inspection (Dealer 50-Hour Check)
63
For the Next Ten Hours
63
Operating after Break-In Period
63
Off-Season Storage (Winterization)
64
Preparing for Boating (Launching)
64
Static Water Line
65
Static Water Line Test
65
Maintenance Schedule
66
Maintenance of Boat's Systems
69
Engine Exhaust System
69
Drive Unit Bellows
70
Checking the PCV Valve
71
PCV Valve
71
Fuel System
72
Gasoline Recommendations
72
Gasoline Containing Alcohol
73
Leaded Fuels
73
Detonation (Spark Knock)
74
Electronic Fuel Injection
74
Preventing Gum Formation and Corrosion
74
Electric Fuel Pumps
75
Flame Arrestor
75
Engine Fuel Filter Replacement
76
Fuel Filter
76
Electrical System
77
Batteries and Connections
77
Battery Cables
77
Battery Replacement
79
Distributor Cap and Rotor
79
Multiple Batteries and Selector Switch
79
Checking and Changing Spark Plugs
80
Spark Plugs
80
Circuit Breakers and Fuses
81
Belt Replacement
82
Serpentine Belt Engines
82
Cooling System
83
Closed Cooling System (F-Series)
83
Raw Water System
83
5.7L Engines (Raw Water Cooled)
84
Engine Overheating
84
Replacing the Engine Thermostat
84
5.7L Engines (Closed Cooling System)
85
Liter Engines (Raw Water Cooled)
85
Engine Flush
86
Liter Engines (Closed Cooling System)
86
Draining the Cooling System
87
Raw Water Cooled Engines
87
5.7 Liter Engines (F-Series)
88
Draining the Closed Cooling System
88
Impeller: Checking & Replacing
89
Liter Engines (F-Series)
89
Lubrication System
90
Engine/Crankcase Oil
90
Changing Engine Oil
91
Checking Engine Oil Level
91
Changing the Oil Filter
92
Shaft Spline and Bearing Lubrication
92
Tie Rod (Twin Installations Only)
92
Power Steering Reservoir Fluid Level
93
Steering System
93
Power Trim/Tilt Fluid: XDP-B
94
Power Trim/Tilt-Fluid: SX-A/DPS-A
94
Drive Components (SX-A/DPS-A)
95
Checking the Drive Unit Lubricant (SX-A/DPS-A)
95
Draining and Filling the Drive Unit (SX-A/DPS-A)
95
Drive Unit Lubrication (SX-A/DPS-A)
95
Alternate Fill Procedure (SX-A/DPS-A)
97
Pitot Tube (Speedometer Port)
98
Sterndrive Oil Capacity (SX-A/DPS-A)
98
Drive Components (XDP-B)
99
Checking the Drive Unit Lubricant (XDP-B)
99
Draining the Drive Unit (XDP-B)
99
Drive Unit Lubrication (XDP-B)
99
Filling the Drive Unit (XDP-B)
100
Sacrificial Anodes
101
Replacing Anodes (SX-A/DPS-A)
101
Replacing Anodes (XDP-B)
102
Replacing Heat Exchanger Anodes
102
Active Corrosion Protection System
103
(SX-A/DPS-A Only)
103
Painting the Drive (SX-A/DPS-A Only)
106
Paint Application (SX-A/DPS-A Only)
106
Preparation
106
Painting the Drive (XDP-B Only)
107
Paint Application (XDP-B Only)
107
Preparation
107
Propeller Care
108
Installing the SX-A Propeller
108
Propeller Replacement - SX-A
108
Removing the SX-A Propeller
108
Installing the DPS-A Propeller
109
Propeller Replacement - DPS-A
109
Removing the DPS-A Propeller
109
Installing the XDP-B Propeller
110
Propeller Replacement - XDP-B
110
Removing the XDP-B Propeller
110
Boat Bottom
111
Bottom Painting
111
Engine Alignment
111
Engine Submersion
111
Replacement Parts
112
Troubleshooting
113
Troubleshooting - System Isolation
113
Engine Troubleshooting Guides
114
Title
115
Engine will Not Crank
115
Engine Cranks, but will Not Start
115
Hard Starting - Cold Engine
116
Hard Starting - Hot Engine
116
Engine Runs Rough
117
Engine Noises and Vibrations
117
Engine Overheats
118
Engine dies out
119
Engine Won't Reach Operating RPM
119
Defective Engine Lubricating System
120
Low Battery Voltage after Short Storage
120
Technical Data
121
Metric Conversion Chart
127
General Torque Specifications
128
Appendix - EVC EC User's Guide
129
Appendix - EVC User's Guide
129
Features
129
Main EVC Components
129
Stations
130
Main Station
131
Secondary Station (Fly Bridge Station)
131
Instrumentation
132
Power Trim Control Panel
132
Start/Stop Panel
132
EVC Control Panel
133
EVC Basic Window
134
EVC Displays
134
Alarm Display (Optional)
135
General Warning: Red or Amber Indicator
135
Oil Pressure: Red Indicator
135
Battery: Amber Indicator
136
Coolant Level
136
Coolant Temperature: Red Indicator
136
Oil Level
136
Water in Fuel
136
Gauges (Optional)
137
Main Menu
138
Menu Structure
138
Trip Menu
140
Gauges Menu
141
Connection Fault
142
Display Contrast
142
Multiple Window Display
142
ENGINE Page (Button 1)
143
MULTI Page (Button 2)
144
Graph Page (Button 4)
145
Trip Page (Button 3)
145
Operation
146
Acknowledging Alarms and Messages
146
Checking the Control Panel Leds
146
Checking the Display(S)
146
Clear Flood before Starting the Engine
146
Starting Using the Start/Stop Panel
146
Active Station
147
Changing and Activating Station
147
Station Handling
147
Disengaging the Shift Function
148
Engine Synchronization Function
148
Locking/Unlocking Stations
148
Stopping Using the Start/Stop Panel
148
Power Trim
149
Power Trim Buttons
149
Trim Ranges
150
Power Trim Instrument and Displays
151
Emergency Trimming
152
Power Trim Assistant
152
Troubleshooting
153
Alarm for Faults
153
Alarms and Messages
153
Diagnostic Function
153
Alarm for Fuel or Depth (Optional)
154
Acknowledging Alarms and Messages
155
Retrieving Faults
156
Fault Register
157
Calibrations and Settings
160
Entering the Settings Menu
160
EVC Settings
160
Contents of the Settings Menu
161
Neutral Beep
162
PTA (On/Off)
162
Depth Alarm (Optional)
163
Distance
165
Units
165
US or Metric
165
Fuel Multipoint Calibration
166
Fuel Tank Calibration
166
Approximated Trip Data
167
Fuel Alarm Pop-Up
167
Fuel Full Tank Calibration
167
Fuel Level Signal Loss
167
Display Contrast
168
Select Language
168
PTA Calibration
169
Information Beep
170
Speed Factor (Optional)
170
Bleep
171
Configuration Menu
171
Display Contrast
171
Settings - EVC System Display
171
Display (Interval)
172
Engine
172
Index
173
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