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Reznor RPV 2000 Installation Commissioning Servicing & User Instructions
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Reznor RPV 2000 Installation Commissioning Servicing & User Instructions

Reznor RPV 2000 Installation Commissioning Servicing & User Instructions

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Reznor
GAS FIRED AIR HEATERS TYPE RPV 2000
PLEASE READ THIS DOCUMENT CAREFULLY BEFORE COMMENCING INSTALLATION AND LEAVE IT WITH THE
USER OR ATTACHED TO THE APPLIANCE OR GAS SERVICE METER AFTER INSTALLATION.
®
Forced Convection Duct Heaters with
Automatic Ignition and Fanned Flues for installation as:
Outdoor Air Heaters
INSTALLATION COMMISSIONING SERVICING
& USER INSTRUCTIONS
These appliances meet the following EC Directives:
Dir. CE 90/396/EEC:
Dir. CE 89/336/EEC:
Dir. CE 73/23/EEC:
GAD
EMC
LVD
0108RPVDGBEN

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Summary of Contents for Reznor RPV 2000

  • Page 1 ® Reznor 0108RPVDGBEN GAS FIRED AIR HEATERS TYPE RPV 2000 Forced Convection Duct Heaters with Automatic Ignition and Fanned Flues for installation as: Outdoor Air Heaters INSTALLATION COMMISSIONING SERVICING & USER INSTRUCTIONS These appliances meet the following EC Directives: Dir. CE 90/396/EEC: Dir.

  • Page 2: Table Of Contents

    INDEX Page 1. General..............................2 2. Technical data ............................3 3. Installing..............................6 4. Gas connection............................9 5. Electrical connection ..........................10 6. Commissioning, lighting and operation ......................10 7. Maintenance ............................12 8. Fault finding............................16 9. Spare parts list ............................17 10. Gas conversion ............................18 11. Health and Safety Statement........................19 12.
  • Page 3 SECTION 2. TECHNICAL DATA Table 1. Appliance Data Standard Efficiency Models RPV 2000 Standard Model # 2025 2030 2035 2045 2055 2075 2095 RPV 2000 Low NO 2525 2530 2535 2545 2555 2575 2595 Gas category 'Cat.' Air supply and flue type...
  • Page 4 4555 6240 8300 Maximum temperature rise ∆T N.B. The maximum static pressure that may be applied to the RPV 2000 series is 800 Pa Figure 1. Figure 2. Pressure loss through RPV 2000 series air heaters Combustion circuit Dew-point occurrence...
  • Page 5 Top Plan Rear Legend figure 1 Combustion air intake grille Flue terminal Gas connection location Controls access panel Electrical and controls connection location Table 5. Dimensions reference figure 3 Model RPV 2000 2..25 2..30 2..35 2..45 2..55 2..75 2..95 2..26 2..31 2..36...
  • Page 6 SECTION 3 INSTALLING When the RPV 2000 is installed as an in line duct Figure 5. illustrates the recommended principle heater i.e. not fitted within an air handling that should be used for the connection of ducting appliance cabinet it is necessary to ensure that or air handling appliance element transitions.
  • Page 7 Figure 4. Arrangements for applying multi-heater combinations 0108RPVDGBEN...
  • Page 8 Figure 5 Recommended procedure and method for connection of duct work and transitions to the air heater Typical proprietary flange system Corner jointing framework Cleats between sections to be joined Fastening through all members Checking alignment and joint worthiness Applying gasket seals to prevent air leakage Sectional view of completed joint Legend figure 5 Cut and assemble flange into frame to suit opening...
  • Page 9 Figure 6. Air handler application recommendations when elbows are used at appliance connection Elbow with turning vanes from below Square heel elbow from below Round heel elbow from below GOOD Elbow with turning vanes from the side Square heel elbow from the side Round heel elbow from the side GOOD SECTION 4.

  • Page 10: Electrical Connection

    SECTION 6. COMMISSIONING, LIGHTING AND OPERATION SPECIAL NOTE The following instructions have been written assuming that the RPV 2000 air heater is installed as a heating module independent of being installed within an air handling appliance. When installed within an air handling appliance or as part of a multi-appliance/purpose system it will be necessary to read any supplementary instructions in conjunction with this document.
  • Page 11 6.4.4 If the burner has not lit within 5 seconds, the 6.4.11 To turn off the air heater for a short period, electronic flame relay will switch off and lockout will occur. This will cause the signal lamp to a. turn room thermostat to lowest setting. glow within the reset push-button on the appliance and/or on a remote control if fitted).

  • Page 12: Maintenance

    SECTION 7 MAINTENANCE General If it is necessary to remove the cabinet top panel Before commencing servicing, turn off the main to gain access to the flue products collector box gas supply and switch off the main electricity or the top of the heat exchanger, it is necessary supply after the air circulation fan has stopped.
  • Page 13 Fig. 8 SERVICE ACCESS KEYS Fig. 9 IGNITER ASSEMBLY Legend figure 8 Remove gas entry cover plate Undo cam fastener Remove access panel Remove 2 screws either side of flue terminal Remove terminal and 2 screws behind Remove cover panel by pushing DOWN Fig.
  • Page 14 Fig. 11 REMOVAL OF BURNER ASSEMBLY TO REMOVE BURNER ASSEMBLY: Turn off the main gas supply. Switch off the main electricity supply after air circulation fan has stopped. Open service panel fig.8. Disconnect wires of igniter. Disconnect union fittings between gas valve(s) and burner.
  • Page 15 Figure. 12 COMPONENT PARTS LAY OUT Legend: 1. Cable entry all electrical connections 10. Reset button with indicator for burner lock- 2. Gas connection ¾" (not supply line size) out11. Fan thermostat (FCR) 3. Combustion air fan with motor 12. Bulb of thermal overheat and seal/grip (LC3) 4.

  • Page 16: Fault Finding

    SECTION 8 FAULT FINDING THE APPLIANCE WILL ONLY OPERATE WITH ALL PANELS CORRECTLY FITTED !! Burner does not ignite Limit control LC1 switches burner off Switch temperature 51,5°C, ..55/56..95/96 top Thermostat set too low or time switch not connection: 63°C. correctly set;...
  • Page 17 SECTION 9. SPARE PARTS LIST GAS SECTION DESCRIPTION PART NUMBER MFGS. REF. APPLICATION Gas valve single stage burners 03 25250 SIT 830 Tandem 2..25/26 - 2..35/36 Gas valve single stage burners 03 25136 H'well VR4601AB 2..45/46 - 2..95/96 Gas valve two stage burners 03 35136 H'well VR4601BP Two stage options...
  • Page 18 10.2 A Reznor approved conversion kit to suit the according to section 6 of this document. appropriate gas type must be used. Figure. 13 BURNER AIR SHUTTER & SETTING DIMENSION for all GASES - GB & IE only...

  • Page 19: Health And Safety Statement

    Health and Safety Information for the Installer and Commissioning-Service Engineer Under the Consumer Protection Act 1987 and Section 6 of the Health and Safety at Work Act 1974 we hereby provide the following information on substances hazardous to health. Product range reference: "RPV 2000" 11.1 During first firing some smoking may occur, this Material: Illuminating Kerosene.

  • Page 20: User Instructions

    The following instructions have been written causing excessive draughts from doors, assuming that the RPV 2000 air heater is installed windows etc. Other air handlers and as a heating module independent of being installation of air extraction equipment which installed within an air handling appliance.

  • Page 21: Rpvdgben

    In the event of difficulties in resolving any of Maintenance and service must only be these matters, please do not hesitate to carried out by appropriately qualified persons contact Reznor or their official distributor. e.g. "Corgi" registered undertakings. END OF USER INSTRUCTIONS 0108RPVDGBEN...

  • Page 22: Installation

    Reznor® RPV 2000 GAS FIRED AIR DUCT HEATER ONE OF THE Reznor GENERATION OF CE MARKED GAS FIRED ENERGY EFFICIENT AIR HEATERS FOR OUTDOOR INSTALLATION BEST USED WITH Reznor OPTIONAL ELECTRONIC CONTROL PANELS Reznor Europe N.V. ® Reznor UK Limited J&M Sabbestraat 130...