Webasto Thermo Top E Manual
  1. Manuals
  2. Brands
  3. Webasto Manuals
  4. Heater
  5. Thermo Top E
  6. Manual

Webasto Thermo Top E Manual

Peugeot 207 auxiliary heating water heater unit
Hide thumbs Also See for Thermo Top E:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Instructions for Using, Operating Instructions
Water Heater Unit
Thermo Top E Auxiliary
Heating
Thermo Top C Auxiliary
Heating
Thermo Top P Auxiliary
Heating
Peugeot 207
Gasoline and diesel
From model year 2006
For left-hand drive vehicles only
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result
in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can
be caused as a result.
Specialist company training, technical documentation, specialized tools and
equipment are required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required
technical skills or if you do not have access to the required technical documentation,
tools and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all
warning instructions.
Webasto does not accept any liability for defects and damage that are attributable to
an installation by untrained staff.
Ident. no. 1311168A
e1
00 0003
e1
00 0002
e1
00 0104
€10 fee
Feel the drive
© Webasto AG

Advertisement

Table of Contents
loading

Related Manuals for Webasto Thermo Top E

Summary of Contents for Webasto Thermo Top E

  • Page 1 Specialist company training, technical documentation, specialized tools and equipment are required to install and repair Webasto heating and cooling systems. NEVER attempt to install or repair Webasto heating or cooling systems if you have not successfully completed the company training and thereby acquired the required technical skills or if you do not have access to the required technical documentation, tools and equipment needed to carry out correct installation and repairs.

  • Page 2: Table Of Contents

    Peugeot 207 Table of Contents Validity Preparing the Heater Unit Heater Unit / Installation Kit Preparing the Installation Location Foreword Installing the Heater Unit General Instructions Water Connection for Gasoline Engines Special Tools Water Connection for Diesel Engines Explanatory Notes on the Document Combustion Air Preliminary Work Fuel Connection...

  • Page 3: Heater Unit / Installation Kit

    Recommended heater unit for the relevant vehicle class: Vehicle Heater unit Compact car Thermo Top E Mid class, station wagon Thermo Top C Luxury, van, off-roader Thermo Top P Select the heater unit based on the size of the vehicle passenger compartment and the customer's comfort requirements.

  • Page 4: Explanatory Notes On The Document

    Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webasto components or to the manufacturer's vehicle- specific documents. Reference to a special technical feature. The arrow in the vehicle icon indicates the position on the vehicle and the angle.

  • Page 5: Preliminary Work

    Peugeot 207 Preliminary Work WARNING! - Disconnect the battery. - Let off pressure in the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. - Attach the duplicate label (type label) in the appropriate place.

  • Page 6: Preparing The Electronics

    Peugeot 207 Preparing the Electronics Only for automatic air conditioning rt 0,5mm² Wire sections 3, 4, 5, 7 for K3.1 relay connection Wire sections 1, 2, 6, 8 for connecting the Cutting IPCU. wires into sections rt 0,5mm² sw 0,5mm² Cutting wires into sections...
  • Page 7 Peugeot 207 Connect according to the circuit diagram. IPCU Pre- assem- bling the IPCU...

  • Page 8: Electrical Connections

    Peugeot 207 Electrical Connections Cable harness feed-through Summer / winter switch option 1 Ø 18 mm bore hole, enclosed protective 1 Summer / winter switch, bore hole Ø 12 mm. rubber sleeve Wait to install the metering pump cable harness until later, together with fuel pipe along the original vehicle fuel lines on the gr/ws...

  • Page 9: Manual Air Conditioning Blower Control

    2V NR Manual air condition- ing circuit diagram 8V NR IC26 8025 2V NR 8050 Webasto components Components Peugeot 207 Colors and symbols Heater unit TT-C/E 8050 Blower motor 6-pin connector 8025 Air conditioning control white Fuse, 25A PSF1 Main power supply...

  • Page 10: Automatic Air Conditioning Blower Control

    Peugeot 207 Automatic air conditioning blower control Connection to the 6-pin plug connection IC 26 3 from the blower motor cable harness.. Connect with enclosed yellow butt connectors according to the circuit diagram. Connec- ting the 1 Black (sw) wire from K3/30 blower 2 White (ws) wire to connector IC 26 motor...
  • Page 11 Peugeot 207 Connection to 18-pin connector 18V NR 4 from the air conditioning control. Connect with enclosed blue butt connector 2 according to the circuit diagram. 1 Red (rt) wire to K3.1/86 Connect- 3 Red (rt) wire to IPCU terminal 15 5 Grey (gr) wire to connector 18V NR terminal 15 6 Grey (gr) wire from terminal 15...
  • Page 12 K3.1 2V VE 8045 18V NR 8080 6V VE IPCU 2V NR 8050 Webasto components Components Peugeot 207 Colors and symbols Heater unit TT-C/E 8050 Blower motor 6-pin connector PSF1 Main power supply white Fuse 8045 Blower controller...

  • Page 13: Remote Start Option

    Peugeot 207 Remote Start Option 1 Bracket, drill 7 mm bore hole 2 Original vehicle bolt 3 Receiver Assem- bling the receiver 1 Antenna Assem- bling the antenna Temperature sensor for HTM100 only 1 Temperature sensor 2 Assembly tape Assem- bling the tempera- ture sensor...

  • Page 14: Preparing The Heater Unit

    Peugeot 207 Preparing the Heater Unit 1 Heater unit 2 Hose section, Ø 10 mm hose clamps [2x] 3 Mecanyl fuel line Assem- bling the fuel line Preparing the Installation Location 1 Disassemble the original vehicle strut Disassem- bling the strut Transfer the hole image according to the 235 mm...

  • Page 15: Installing The Heater Unit

    Peugeot 207 1 Loosely fit the bracket 2 M6x16 bolt [2x], spring washer [2x] Assem- bling the bracket 1 Original vehicle bolt [2x] Assem- bling the strut Tighten the loosely pre-assembled M6x16 bolt with the spring washers [2x]. Installing the Heater Unit For gasoline vehicles only Ejot screw bolts tightening torque 10 Nm! Insert two washers between the heater unit...

  • Page 16: Water Connection For Gasoline Engines

    Peugeot 207 Water Connection for Gasoline Engines WARNING! Tighten all hose clamps with 2.0 + 0.5 Nm. Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable clips. Position hose clamps and spring band clamps so that no other hose can be damaged.
  • Page 17 Peugeot 207 a = 640 mm b = 530 mm Dispose of section X Cutting the water hose into sections 1 Splitting point Splitting point Assemble the water hose A with the straight end on the heater unit inlet. Connect- ing to the heater unit Assemble the water hose B with 90°...
  • Page 18 Peugeot 207 Before connecting, fill the water hoses with coolant. 1 Fasten black rubber profile with cable clips to the gear bracket. 2 Engine outlet hose Connect- ing to the engine outlet 1 Heat exchanger inlet hose 2 Cable clip Connect- ing to the heat...

  • Page 19: Water Connection For Diesel Engines

    Peugeot 207 Water Connection for Diesel Engines WARNING! Tighten all hose clamps with 2.0 + 0.5 Nm. Any coolant running off should be collected using an appropriatecontainer. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable clips. Position hose clamps and spring band clamps so that no other hose can be damaged.
  • Page 20 Peugeot 207 b = 480 mm c = 390 mm Dispose of section X Cutting water hose into sections Pull the water hose 1 off the engine outlet. The clamp will be used again. Splitting point Assemble the water hose B with the straight end on the heater unit inlet.
  • Page 21 Peugeot 207 Before connecting, fill the water hoses with coolant. 1 Original vehicle hose clamp Connect- ing to the engine outlet 1 Heat exchanger inlet hose 2 Black rubber profile Connect- ing to the heat exchanger inlet Placement in the engine compart- ment...

  • Page 22: Combustion Air

    Peugeot 207 Combustion Air 1 Original vehicle bolt 2 Angle bracket 3 Combustion air intake silencer Cutting the 4 Cable clip combus- tion air pipe into sections 1 Combustion air intake pipe 2 Ø 27 mm hose clamp Assem- bling the vacuum line.

  • Page 23: Fuel Connection

    Peugeot 207 Fuel Connection CAUTION! Open the vehicle's tank-cap lock, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering pump cable harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable clips.
  • Page 24 Peugeot 207 Shape, cut into sections, and insert the tank extracting device 1 according to the template, see the Installation Instructions. Inserting tank extracting device Install the tank mounting 1 according to the manufacturer's instructions. 2 Hose section, Ø 10 mm hose clamps [2x]. 3 Remaining Mecanyl fuel line.
  • Page 25 Peugeot 207 Shape, cut into sections, and insert the tank extracting device 1 according to the template, see the Installation Instructions. Inserting tank extracting device Install the tank mounting 1 according to the manufacturer's instructions. 2 Hose section, Ø 10 mm hose clamps [2x]. 3 Remaining Mecanyl fuel line.

  • Page 26: Exhaust System

    Peugeot 207 Exhaust System For gasoline vehicles only 1 Exhaust pipe a = 230 mm Preparing 2 Exhaust end section b = 100 mm exhaust pipe Dispose of section X 1 Silencer 2 M6x55 bolt, flanged nut 3 40 mm spacer Assem- bling the silencer...
  • Page 27 Peugeot 207 For diesel vehicles only 1 Exhaust pipe a = 170 mm 2 Exhaust end section b = 100 mm Preparing Dispose of section X exhaust pipe 1 Silencer 2 M6x55 bolt, flanged nut 3 40 mm spacer Assem- bling the exhaust section...

  • Page 28: Final Work

    - Attach the "Switch off auxiliary heating before re-fuelling" sticker onto the left side of the B-pillar. Feel the drive Webasto AG Postfach 80 - 82132 Stockdorf - Hotline 0 18 05 / 93 22 78 Hotfax (0395) 55 92-353 - http://www.webasto.de Printed in Germany 06/06 Printed by: Steffen...

  • Page 29: Operating Instructions For The End Customer

    Peugeot 207 Operating instructions for the end customer Please remove page and add to the vehicle operating instructions. Before parking the vehicle, make the following settings: 1 Air outlet to windscreen 2 Temperature to "max." 3 Blower set to level "1" or "2" vehicles with manual air...

  • Page 30: Petrol Vehicle Tank Extracting Device Template

    Peugeot 207 Petrol vehicle tank extracting device template 100mm Scale 1:1 Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal size. 100mm...

  • Page 31: Diesel Vehicle Tank Extracting Device Template

    Peugeot 207 Diesel vehicle tank extracting device template 100 mm Scale 1:1 Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” 100 mm...

This manual is also suitable for:

Thermo top epThermo top c

Table of Contents