Mounting Procedure - Yamaha SZR 660 Service Manual

FRONT FORK
31.
Install:
• Cartridge
(1 )
into outer tube
(2)
Mounting procedure:
•
After
having checked
that the cartridge
and
the
inside of the
outer tube are
clean, pour a
few
drops
of
medium
thread locking
compound
LOCTITE* ,
242
on
the
first
2*3 complete
turns of
the thread
of
the
cartridge.
NOTE:
-
Remove
any
traces of
oil
that there
may
be
on the
cartridge thread and on the caliper bracket as
it
couid
jeopardize the locking properties of the thread locking
liquid.
• Mount
the cartridge using the socket
spanner
(3)
provided
in
the
fork
service
kit
assy.
Fork service
kit
assy:
P/N
4SU-F8120-WO
Tighten the cartridge to the specified torque.
Cartridge:
25
Nm
{2.5
mkg) LOCTITE* 242
CAUTION:
During
tightening ensure that the
end
of
the
spanner
(4) is
correctly
engaged on
the car-
tridge
(1).
FRONT FORK
32.
Insert:
• Spring
(1)
in
the outer
tube
(2)
NOTE;
Usually there
is
no
particular
sense
in
which
the
spring
is
mounted and so
it
may
be inserted from
either end,
33.
Install
(one
at a time):
•
Spacer
(3)
•
Plastic
spring guide
(4)
onto
inner
tube
(5)
•
Spacer
(6)
with
holes corresponding
wilh
those on the rod
34. Screw;
•
Lock nut
(7)
(down
to
bottom
of
thread)
35.
Remove:
• Suspension
fork (from
the
vice)
36.
Fill:
•
New
oil (in
the suspen-
sion
fork)
37.
Check:
•
Oil level
See
the
"OIL
CHANGE"
paragraph
in this
chap-
ter.
NOTE:
.
.
Remember
that
these operations and illustrations
refer to the
left
arm.
The
only difference
between
the two amis
is
that the setting
rod
(1 )
of
the cap bolt
(2)
on
right
arm
is
shorter than the
one on the
left
arm
cap.
38. Screw:
• Lock
nut
(3)
(by
hand
until
it
becomes
tight)
39. Insert:
• Spacer
(4)
40.
Install:
•
Cap
bolt (2) (until
it
becomes
tight)
7-49 7-50