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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XV250H 46B-28199-78...
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EAU46091 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Introduction EAU45931 Congratulations on your purchase of the Yamaha XV250H. This model is the result of Yamaha’s vast experience in the pro- duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and re- liability that have made Yamaha a leader in these fields.
Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Table of contents Location of important labels... 1-1 For your safety – pre-operation Spoke wheels ....... 7-18 checks ..........5-1 Adjusting the clutch lever free Safety information......2-1 play..........7-18 Operation and important riding Adjusting the brake lever free Description ........3-1 points ..........6-1 play..........
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Front wheel........7-35 Rear wheel........7-37 Troubleshooting ......7-38 Troubleshooting chart ....7-40 Motorcycle care and storage ..8-1 Matte color caution ......8-1 Care ..........8-1 Storage ..........8-3 Specifications........9-1 Consumer information ....10-1 Identification numbers....10-1 Maintenance record ......10-3 YAMAHA MOTOR CANADA LTD. MOTORCYCLE WARRANTY GUIDE ........10-5 Index ..........11-1...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
Location of important labels CAN ICES-2 / NMB-2 8KM-82377-30 WARNING AVERTISSEMENT BEFORE YOU OPERATE THIS VEHICLE, READ LIRE LE MANUEL DU PROPRIETAIRE AINSI QUE TOUTES THE OWNER’S MANUAL AND ALL LABELS. LES ETIQUETTES AVANT D’UTILISER CE VEHICULE. ALWAYS WEAR AN APPROVED MOTORCYCLE TOUJOURS PORTER UN CASQUE DE MOTOCYCLISTE HELMET, eye protection, and protective clothing.
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Location of important labels Cold tire normal pressure should be set as follows. ’ à 3CK-21668-B1 3CK-21668-A1...
Safety information Never operate a motorcycle with- pears to be very effective in reduc- EAU1028B out proper training or instruction. ing the chance of this type of Take a training course. Beginners accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
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Safety information Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy- erators who have been involved in other motorists can see you. cle accidents are the result of head in- ...
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Safety information Do not run engine outdoors where Avoid Carbon Monoxide Poisoning When loading within this weight limit, All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind: Cargo and accessory weight monoxide, a deadly gas.
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Yamaha accessories, which are avail- performed to your vehicle that change able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum. been designed, tested, and approved characteristics can put you and others •...
Safety information Check that the fuel cock (if operator and may limit control ability, therefore, such accesso- equipped) is in the “OFF” position ries are not recommended. and that there are no fuel leaks. Use caution when adding electri- ...
Instrument and control functions EAU10452 EWA10073 EAU10982 Main switch Indicator lights WARNING Never turn the key to “OFF” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. EAU54371 (Parking) The taillight and position lights are on,...
Instrument and control functions EAU11631 EAU1234K EAU12401 Speedometer unit Handlebar switches Dimmer switch “ ” Set this switch to “ ” for the high Left beam and to “ ” for the low beam. EAU12461 Turn signal switch “ ” To signal a right-hand turn, push this switch to “...
Instrument and control functions EAU12713 EAU12822 EAU12872 Start switch “ ” Clutch lever Shift pedal Push this switch to crank the engine with the starter. See page 6-1 for start- ing instructions prior to starting the en- gine. 1. Clutch lever 1.
Instrument and control functions EAU12892 EAU12944 EAU13042 Brake lever Brake pedal Fuel tank cap 1. Brake lever 1. Brake pedal 1. Fuel tank cap 2. Unlock. The brake lever is located on the right The brake pedal is located on the right side of the handlebar.
Instrument and control functions EAU13213 Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10882 WARNING not properly closed and locked.
1. Arrow mark positioned over “ON” as well as to the exhaust system. With the fuel cock lever in this position, Your Yamaha engine has been de- fuel flows to the carburetor when the signed to use regular unleaded gaso- engine is running.
Instrument and control functions EAU13591 Starter (choke) lever “ ” 1. Arrow mark positioned over “RES” 1. Arrow mark positioned over “PRI” 1. Starter (choke) lever “ ” This indicates reserve. With the fuel This indicates prime. With the fuel cock Starting a cold engine requires a richer cock lever in this position, the fuel re- lever in this position, the engine can be...
Instrument and control functions To unlock the steering EAU13732 EAU14221 Steering lock Rider seat 1. Open the steering lock cover and insert the key. To remove the rider seat 2. Push the key in and turn it 1/8 turn Remove the bolts, and then pull the counterclockwise.
Instrument and control functions EAU14283 EAU14883 Helmet holder Adjusting the shock absorber assemblies EWA10211 WARNING Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may re- sult. Each shock absorber assembly is 1. Projection 2. Seat holder equipped with a spring preload adjust- 1.
EAU15306 Sidestand justing ring with the position indicator Yamaha dealer repair it if it does not The sidestand is located on the left on the shock absorber. function properly. side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
Instrument and control functions EAU15315 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. It prevents starting when the transmission is in gear and the sidestand is up, but the clutch le- ver is not pulled.
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Instrument and control functions WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
• If necessary, add recommended oil to specified level. 7-11 • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-16, 7-26 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 7-26 •...
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For your safety – pre-operation checks ITEM CHECKS PAGE • Check fluid level. 7-30 Battery • Fill with distilled water if necessary.
The time neces- cator light should come on. If not, sary for starter (choke) use depends ask a Yamaha dealer to check the upon the ambient temperature. Tem- electrical circuit. peratures above 10 °C (50 °F) require 4.
Operation and important riding points ECA11043 EAU16641 EAU16673 Starting a warm engine Shifting NOTICE Follow the same procedure as for For maximum engine life, never ac- starting a cold engine with the excep- celerate hard when the engine is tion that the starter (choke) is not re- cold! quired when the engine is warm.
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Operation and important riding points 4. At the recommended shift points 3. Shift the transmission into the ECA10261 NOTICE shown in the following table, close neutral position when the motor- Even with the transmission in the throttle, and at the same time, cycle almost completely...
Since the engine and exhaust Since the engine is brand new, do not immediately have a Yamaha dealer put an excessive load on it for the first system can become very hot, check the vehicle.
To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.
From 31000 km (19000 mi) or 36 months, repeat the maintenance intervals starting from 11000 km (7000 mi) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the ser- vice.
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Periodic maintenance and adjustment INITIAL ODOMETER READINGS 1000 km 6000 km 11000 km 16000 km 21000 km 26000 km ITEM ROUTINE (600 mi) (4000 mi) (7000 mi) (10000 mi) (13000 mi) (16000 mi) 1 month 6 months 12 months 18 months 24 months 30 months •...
Periodic maintenance and adjustment EAU32178 General maintenance and lubrication chart INITIAL ODOMETER READINGS 1000 km 6000 km 11000 km 16000 km 21000 km 26000 km ITEM ROUTINE (600 mi) (4000 mi) (7000 mi) (10000 mi) (13000 mi) (16000 mi) 1 month 6 months 12 months 18 months...
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Every 500 km (300 mi) and after washing the motorcycle and riding in the rain Drive chain • Adjust and thoroughly lubricate or wet areas chain with Yamaha chain and ca- ble lube. • Check bearing assemblies for looseness. √...
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Front and rear √ √ √ √ √ √ 25 * • Check operation. brake switches • Apply Yamaha cable lubricant or Control and meter √ √ √ √ √ √ 26 * other suitable cable lubricant cables thoroughly.
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Periodic maintenance and adjustment INITIAL ODOMETER READINGS 1000 km 6000 km 11000 km 16000 km 21000 km 26000 km ITEM ROUTINE (600 mi) (4000 mi) (7000 mi) (10000 mi) (13000 mi) (16000 mi) 1 month 6 months 12 months 18 months 24 months 30 months •...
Periodic maintenance and adjustment EAU18752 EAU19546 Removing and installing the Checking the spark plugs panel The spark plugs are important engine components, which are easy to check. The panel shown needs to be removed Since heat and deposits will cause any to perform some of the maintenance spark plug to slowly erode, the spark jobs described in this chapter.
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If any spark plug shows a distinctly dif- ferent color, the engine could be oper- Spark plug gap: ating improperly. Do not attempt to 0.6–0.7 mm (0.024–0.028 in) diagnose such problems yourself. In- stead, have a Yamaha dealer check the vehicle. 7-10...
Periodic maintenance and adjustment 3. Remove the engine oil filler cap EAU19758 Engine oil and oil filter ele- and its O-ring, and then remove ment the engine oil drain bolt and its The engine oil level should be checked gasket to drain the oil from the before each ride.
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Periodic maintenance and adjustment 6. Remove and replace the oil filter Tightening torque: element and O-ring. Engine oil drain bolt: 34 N·m (3.4 kgf·m, 25 lb·ft) 9. Refill with the specified amount of the recommended engine oil. Recommended engine oil: See page 9-1.
Periodic maintenance and adjustment addition, do not use oils labeled EAU3273A Cleaning the air filter element “ENERGY CONSERVING II” or The air filter element should be cleaned higher. or replaced at the intervals specified in Make sure that no foreign mate- the periodic maintenance and lubrica- rial enters the crankcase.
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The air filter element should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 7. Pull the sponge material over the 1. Sponge material air filter element frame.
Therefore, carbure- Yamaha dealer. [ECA10482] tor adjustments should be left to 9. Install the air filter case cover by Yamaha dealer, who has the necessary Engine idling speed: installing the screws. 1350–1450 r/min professional knowledge and experi- 10. Connect the hoses to the air filter ence.
Therefore, it must be adjusted by a Yamaha dealer is essential to maintain the tires in good at the intervals specified in the periodic condition at all times and replace them maintenance and lubrication chart.
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* Total weight of rider, passenger, or glass fragments in it, or if the side- very carefully and replace it as cargo and accessories wall is cracked, have a Yamaha dealer soon as possible with a high- replace the tire immediately. quality product.
3. Clutch lever free play adjusting bolt before each ride. If any damage is ed below have been approved for this 4. Rubber cover found, have a Yamaha dealer re- model by Yamaha. place the wheel. Do not attempt Clutch lever free play:...
Periodic maintenance and adjustment 3. To increase the clutch lever free EAU22095 Adjusting the brake lever free play, turn the clutch lever free play play adjusting bolt in direction (a). To Measure the brake lever free play as decrease the clutch lever free shown.
1. Loosen the locknut at the brake WARNING EWA10631 pedal. WARNING It is advisable to have a Yamaha 2. To raise the brake pedal, turn the dealer make these adjustments. After adjusting the brake lever brake pedal height adjusting bolt in direction (a).
Periodically check the brake pedal free obtained as described, have a the front brake light switch should be play and, if necessary, adjust it as fol- Yamaha dealer make this ad- adjusted by a Yamaha dealer. lows. justment. Turn the rear brake light switch adjust- ...
To check the brake pad wear, check point that the wear indicator reaches these precautions: the wear indicator groove. If a brake the wear limit line, have a Yamaha pad has worn to the point that the wear dealer replace the brake shoes as a set.
As the brake pads wear, it is normal for EAU22724 Changing the brake fluid low air to enter the brake sys- the brake fluid level to gradually go Have a Yamaha dealer change the down. A low brake fluid level may indi- tem, reducing braking brake fluid at the intervals specified in performance.
EAU53052 To adjust the drive chain slack of the swingarm in direction (b), Consult a Yamaha dealer before ad- and then push the rear wheel for- justing the drive chain slack. ward. 1. Loosen the brake pedal free play adjusting nut.
Tightening torques: For a thorough cleaning, have a Drive chain puller locknut: Yamaha dealer remove the drive chain 16 N·m (1.6 kgf·m, 12 lb·ft) and soak it in solvent. Axle nut: 105 N·m (10.5 kgf·m, 76 lb·ft) 2.
Periodic maintenance and adjustment EAU23144 Recommended lubricant: Recommended lubricants: Checking and lubricating the Lithium-soap-based grease Brake lever: brake and clutch levers Silicone grease The operation of the brake and clutch Clutch lever: Lithium-soap-based grease levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
The swingarm pivots must be lubricat- at the intervals specified in the periodic ed by a Yamaha dealer at the intervals maintenance and lubrication chart. specified in the periodic maintenance and lubrication chart.
[EWA10752] the periodic maintenance and lubrica- 2. Hold the lower ends of the front have a Yamaha dealer check or re- tion chart. If there is play in the wheel fork legs and try to move them for- pair it.
Periodic maintenance and adjustment burns. Avoid any contact with To check the electrolyte level EAU50282 Battery skin, eyes or clothing and al- 1. Place the vehicle on a level surfa- ce and hold it in an upright posi- ways shield your eyes when working near batteries.
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Periodic maintenance and adjustment 3. If the electrolyte is at or below the battery, be sure the key is tery, the frame could suffer minimum level mark, add distilled turned to “OFF”, then discon- structural and external damag- water to raise it to the maximum nect the negative lead before [ECA10602] level mark.
4. If the fuse immediately blows the glass, the luminosity of the bulb, again, have a Yamaha dealer and the bulb life will be adversely af- check the electrical system. fected. Thoroughly clean off any dirt 1.
6. Install the headlight unit by install- pushing it in and turning it coun- ing the screws. terclockwise. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight coupler 2. Headlight bulb cover 3. Remove the headlight bulb holder...
Periodic maintenance and adjustment EAU24215 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screws. 1. Brake/tail light bulb 1. Turn signal light bulb 3. Insert a new bulb into the socket, 3. Insert a new bulb into the socket, push it in, and then turn it clock- push it in, and then turn it clock- wise until it stops.
Periodic maintenance and adjustment a jack either under each side of the EAU24351 EAU24361 Supporting the motorcycle Front wheel frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions EAU56224 when removing the front and rear...
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Periodic maintenance and adjustment 1. Wheel axle 1. Speedometer gear unit 1. Speedometer gear unit 2. Front wheel axle pinch bolt 2. Retainer 2. Lift the wheel up between the fork 3. Speedometer cable 3. Raise the front wheel off the legs.
Periodic maintenance and adjustment 7. While applying the front brake, 2. Loosen the axle nut and the brake EAU25081 Rear wheel push down hard on the handle- torque rod nut at the brake shoe bars several times to check if the plate.
However, should your motorcycle To install the rear wheel After adjusting the brake pedal free require any repair, take it to a Yamaha 1. Install the drive chain onto the rear play, check the operation of the dealer, whose skilled technicians have sprocket, and then install the brake light.
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Periodic maintenance and adjustment heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or prop- erty damage. 7-39...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
Some models are equipped with matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10773 NOTICE used. A rusty exhaust pipe may go un-...
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Motorcycle care and storage off any detergent residue using shield. Test the product on a plenty of water, as it is harmful small hidden part of the wind- Salt sprayed on roads in the winter to plastic parts. shield to make sure that it does may remain well into spring.
EWA11132 poorly ventilated room or cover- WARNING ing it with a tarp, while it is still Consult a Yamaha dealer for ad- Contaminants on the brakes or tires wet, will allow water and humid- can cause loss of control.
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Motorcycle care and storage 3. Drain the carburetor float cham- spark plug electrodes while °C (90 °F)]. For more information bers by loosening the drain bolts; turning the engine over. on storing the battery, see page this will prevent fuel deposits from 7-30.
Specifications Dimensions: Compression ratio: Fuel: 10.0 : 1 Overall length: Recommended fuel: Starting system: 2190 mm (86.2 in) Regular unleaded gasoline (Gasohol [E10] Electric starter Overall width: acceptable) Lubrication system: 710 mm (28.0 in) Fuel tank capacity: Wet sump Overall height: 9.5 L (2.5 US gal, 2.1 Imp.gal) Engine oil: 1060 mm (41.7 in)
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Specifications 2nd: Tire air pressure (measured on cold Spring: 1.684 (32/19) Coil spring tires): 3rd: Shock absorber: Up to 90 kg (198 lb) load: 1.261 (29/23) Hydraulic damper Front: 4th: Wheel travel: 175 kPa (1.75 kgf/cm², 25 psi) 1.000 (26/26) 140 mm (5.5 in) Rear: 5th:...
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Specifications Brake/tail light: 27.0 W/8.0 W × 1 Front turn signal/position light: 27.0 W/8.0 W × 2 Rear turn signal light: 27.0 W × 2 Meter lighting: 1.7 W × 1 Neutral indicator light: 1.7 W × 1 High beam indicator light: 1.7 W ×...
Vehicle identification number ed when registering the vehicle with the authorities in your area and when EAU26442 Engine serial number ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number ENGINE SERIAL NUMBER: The vehicle identification number is 1.
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This label shows specifica- will be needed when ordering spare key. tions related to exhaust emissions as parts from a Yamaha dealer. required by federal law, state law and Environment Canada. 10-2...
Consumer information EAU26622 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a re- minder that maintenance work is required.
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Consumer information Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 46000 km (28000 mi) or 54 months 51000 km (31000 mi) or 60 months 10-4...
In this warranty, the term ‘MOTORCYCLE’ shall refer to a new or YZ, with the exception of WR25R, WR25X and YZ85 change of registration is sent to YAMAHA at the time of such motorcycle manufactured by YAMAHA MOTOR COMPANY, LTD.
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CUSTOMER at the time of DELIVERY. fitness for a particular purpose on the part of YAMAHA, and any other obligation or liability on behalf of YAMAHA, and the above...
Index Engine stop switch......... 4-2 Part locations.......... 3-1 Air filter element, cleaning ....7-13 Front fork, checking ......7-28 Rider seat..........4-8 Fuel ............4-5 Battery ..........7-30 Fuel cock..........4-6 Brake and clutch levers, checking and Safety information........2-1 Fuel tank cap..........
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Index Valve clearance........7-16 Vehicle Emission Control Information label ............10-2 Vehicle identification number ....10-1 Warranty ..........10-5 Wheel bearings, checking.....7-29 Wheel (front)..........7-35 Wheel (rear)...........7-37 Wheels ..........7-18 11-2...
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Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.
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PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2016.07-0.3×1 CR...
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