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OWNER'S MANUAL
TDM900
5PS-28199-E3

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Troubleshooting

   Also See for Yamaha TDM900

   Summary of Contents for Yamaha TDM900

  • Page 1

    OWNER’S MANUAL TDM900 5PS-28199-E3...

  • Page 2

    EAU26941 DECLARATION of CONFORMITY Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950(2000) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC)

  • Page 3

    Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TDM900. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 5

    IMPORTANT MANUAL INFORMATION EAU10200 TDM900 OWNER’S MANUAL ©2004 by Yamaha Motor Co., Ltd. 1st edition, July 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-18 Tires ..........6-16 Ignition circuit cut-off system ..3-19 Cast wheels ........6-19 DESCRIPTION ........2-1 Adjusting the clutch lever free Left view ...........2-1 PRE-OPERATION CHECKS ....4-1 play ..........6-19 Right view .........2-2 Pre-operation check list ....

  • Page 7

    TABLE OF CONTENTS Replacing the tail/brake light bulb ..........6-32 Replacing a turn signal light bulb ..........6-33 Replacing an auxiliary light bulb ..........6-33 Supporting the motorcycle .....6-34 Front wheel ........6-35 Rear wheel ........6-36 Troubleshooting ......6-38 Troubleshooting charts ....6-39 MOTORCYCLE CARE AND STORAGE ...........7-1 Care ..........7-1 Storage ..........7-3...

  • Page 8: Safety Information

    SAFETY INFORMATION SARY BY MECHANICAL CONDI- Ride where other motorists can EAU10280 MOTORCYCLES SINGLE TIONS. see you. Avoid riding in another TRACK VEHICLES. THEIR SAFE Safe riding motorist’s blind spot. USE AND OPERATION ARE DEPEN- Always make pre-operation Many accidents involve inexperi- DENT UPON THE USE OF PROPER checks.

  • Page 9

    Modifications made to this motorcycle changing lanes. Make sure that single most critical factor in the preven- not approved by Yamaha, or the re- other motorists can see you. tion or reduction of head injuries. moval of original equipment, may ren- The posture of the operator and Always wear an approved helmet.

  • Page 10

    If accessories 203 kg (448 lb). When loading within this motorcycle. Since Yamaha cannot are added to the handlebar or this weight limit, keep the following in test all other accessories that may be...

  • Page 11

    SAFETY INFORMATION Use caution when adding electri- leaving the motorcycle unattended ly. If any gasoline spills on your cal accessories. If electrical acces- and remove the key from the main skin or clothing, immediately wash sories exceed the capacity of the switch.

  • Page 12: Description

    DESCRIPTION EAU10410 Left view 1. Front fork spring preload adjusting bolt (page 3-15) 8. Grab bar 2. Front fork damping adjusting screw (page 3-15) 9. Luggage strap holder (page 3-18) 3. Air filter element (page 6-14) 10. Seat lock (page 3-13) 4.

  • Page 13: Right View

    DESCRIPTION EAU10420 Right view 1. Owner’s tool kit (page 6-1) 9. Brake pedal (page 3-11) 2. Coolant reservoir (page 6-10) 10. Rear brake fluid reservoir (page 6-21) 3. Idle adjusting screw (page 6-15) 4. Front brake fluid reservoir (page 6-21) 5.

  • Page 14: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 3 4 5 1. Clutch lever (page 3-10) 9. Throttle grip (page 6-16) 2. Left handlebar switches (page 3-8) 3. Multi-function display (page 3-7) 4. Main switch/steering lock (page 3-2) 5. Tachometer unit (page 3-5) 6.

  • Page 15: Instrument And Control Functions

    Do not submerse any key in wa- the vehicle along with all three keys to ter. a Yamaha dealer to have them re-reg- Do not expose any key to exces- istered. Do not use the key with the red sively high temperatures.

  • Page 16: Main Switch/steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS keys away from the main switch auxiliary light come on, and the engine EAU10471 Main switch/steering lock as they may cause signal inter- can be started. The key cannot be re- ference. moved. OFF ON NOTE: The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”.

  • Page 17

    INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU33000 (Parking) The steering is locked, and the taillight and auxiliary light are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off.

  • Page 18: Indicator And Warning Lights

    ” engine is defective. When this occurs, engine oil level is low. 3. High beam indicator light “ ” have a Yamaha dealer check the The electrical circuit of the warning light 4. Neutral indicator light “ ” self-diagnosis system.

  • Page 19: Tachometer Unit

    If the indicator light does not come on the following. for a few seconds, then go off, have a 1. Use the code re-registering key to Yamaha dealer check the electrical cir- start the engine. cuit. NOTE: When the key is turned to “OFF” and 30...

  • Page 20: Coolant Temperature Gauge

    INSTRUMENT AND CONTROL FUNCTIONS This tachometer unit is equipped with a EAU12181 ECA10020 Coolant temperature gauge CAUTION: clock. Do not operate the engine if it is To set the clock: overheated. 1. Push both the “SELECT” and “RE- SET” buttons for at least two sec- onds.

  • Page 21: Multi-function Display

    INSTRUMENT AND CONTROL FUNCTIONS two tripmeters (which show the play will automatically change to the EAU36610 Multi-function display distance traveled since they were fuel reserve tripmeter mode “TRIP F” EWA12311 last set to zero) and start counting the distance traveled WARNING a fuel reserve tripmeter (which from that point.

  • Page 22: Anti-theft Alarm (optional)

    If the odometer/tripmeter indicates 1. Pass switch “ ” such an error code, note the code num- 2. Hazard switch “ ” ber, and then have a Yamaha dealer 3. Dimmer switch “ ” check the vehicle. 4. Turn signal switch “ ”...

  • Page 23

    INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal tion, use this switch to turn on the haz- lights, push the switch in after it has re- ard light (simultaneous flashing of all turned to the center position. turn signal lights).

  • Page 24: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU26822 Clutch lever Shift pedal Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Clutch lever 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left handlebar grip.

  • Page 25: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS dial is aligned with the “ ” mark on the EAU12941 EAU13090 Brake pedal Fuel tank cap brake lever. 1. Brake pedal 1. Fuel tank cap lock cover 2. Unlock. The brake pedal is on the right side of To open the fuel tank cap the motorcycle.

  • Page 26: Fuel

    EWA10880 WARNING as well as to the exhaust system. Do not overfill the fuel tank, oth- Your Yamaha engine has been de- erwise it may overflow when the signed to use regular unleaded gaso- fuel warms up and expands. line with a research octane number of Avoid spilling fuel on the hot en- 91 or higher.

  • Page 27: Fuel Tank Breather Hose

    INSTRUMENT AND CONTROL FUNCTIONS EAU13410 EAU13440 EAU13860 Fuel tank breather hose Catalytic converter Seat This vehicle is equipped with a catalytic To remove the seat Insert the key into the seat lock, turn it converter in the muffler. counterclockwise, and then pull the EWA10860 WARNING seat off.

  • Page 28: Storage Compartment

    Make sure that the seat is properly se- This storage compartment is designed cured before riding. to hold an optional genuine Yamaha U-LOCK. (Other locks may not fit.) When placing a U-LOCK in the storage compartment, securely fasten it with the straps.

  • Page 29: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS suspension, turn the adjusting bolt on Damping force EAU14781 Adjusting the front fork each fork leg in direction (b). This front fork is equipped with spring preload adjusting bolts and damping force adjusting screws. EWA10180 WARNING Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result.

  • Page 30: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS setting. the adjusting ring in direction (a). To de- EAU15030 Adjusting the shock absorber crease the spring preload and thereby NOTE: assembly soften the suspension, turn the adjust- Make sure that the adjusting screw is This shock absorber assembly is ing ring in direction (b).

  • Page 31

    1. Compression damping force adjusting ber of clicks of each damping force ad- Always have a Yamaha dealer knob justing mechanism and to modify the service the shock absorber. To increase the compression damping specifications as necessary.

  • Page 32: Luggage Strap Holders

    EAU15140 EAU15300 Luggage strap holders Sidestand below and have a Yamaha dealer re- The sidestand is located on the left side pair it if it does not function proper- of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.

  • Page 33: Ignition Circuit Cut-off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-19...

  • Page 34

    5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 35: Pre-operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 36: Pre-operation Check List

    Coolant If necessary, add recommended coolant to specified level. 6-10 Check cooling system for leakage. Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Front brake Replace if necessary. 6-21 Check fluid level in reservoir.

  • Page 37

    PAGE Make sure that operation is smooth. Check cable free play. Throttle grip 6-16, 6-25 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-25 Lubricate if necessary.

  • Page 38: Operation And Important Riding Points

    Never start the engine or oper- Yamaha dealer check the electrical cir- EWA10290 ate it in a closed area for any WARNING cuit. length of time. Exhaust fumes...

  • Page 39: Shifting

    OPERATION AND IMPORTANT RIDING POINTS cold! EAU16671 ECA10260 Shifting CAUTION: NOTE: Even with the transmission in The engine is warm when it quickly re- the neutral position, do not sponds to the throttle. coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances.

  • Page 40: Tips For Reducing Fuel Consumption

    Turn the engine off instead of let- period, immediately have a During this period, prolonged full-throt- ting it idle for an extended length of Yamaha dealer check the vehi- tle operation or any condition that might time (e.g., in traffic jams, at traffic cle.

  • Page 41: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.

  • Page 42: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR a Yamaha dealer perform it for you. EAU17240 EAU17520 Safety is an obligation of the owner. Pe- Owner’s tool kit EWA10350 riodic inspection, adjustment and lubri- WARNING cation will keep your vehicle in the Modifications...

  • Page 43: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)

  • Page 44

    PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Check tread depth and for damage. Replace if necessary. √ √ √ √ √ 10 * Tires Check air pressure. Correct if necessary. √...

  • Page 45

    PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Front and rear brake √ √ √ √ √ √ 25 * Check operation. switches √ √ √ √ √ Moving parts and cables Lubricate.

  • Page 46: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18711 Removing installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the (×6) maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.

  • Page 47: Checking The Spark Plugs

    Do 3. Remove the screw, and then take not attempt to diagnose such problems the panel off. yourself. Instead, have a Yamaha deal- er check the vehicle. If a spark plug shows signs of electrode 1. Panel B erosion and excessive carbon or other deposits, it should be replaced.

  • Page 48: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19830 Engine filter Specified spark plug: Tightening torque: NGK/DPR8EA-9 Spark plug: element DENSO/X24EPR-U9 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) The engine oil level should be checked Before installing a spark plug, the spark before each ride. In addition, the oil NOTE: plug gap should be measured with a must be changed and the oil filter ele-...

  • Page 49

    PERIODIC MAINTENANCE AND MINOR REPAIR and then remove it again to check tank cap. the oil level. 4. If the engine oil is below the mini- NOTE: mum level mark, add sufficient oil The engine oil should be between the of the recommended type to raise minimum and maximum level marks.

  • Page 50

    PERIODIC MAINTENANCE AND MINOR REPAIR installing the bolts, then tightening them to the specified torque. Tightening torque: Oil filter element cover bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) NOTE: Make sure that the O-rings are properly seated. 1. Engine oil drain bolt A 1.

  • Page 51: Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR 10. Turn the engine off, and then EAU20070 Coolant Recommended engine oil: check the oil level and correct it if See page 8-1. The coolant level should be checked necessary. Oil quantity: before each ride. In addition, the cool- Without oil filter element replace- ant must be changed at the intervals ment:...

  • Page 52

    PERIODIC MAINTENANCE AND MINOR REPAIR against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.

  • Page 53

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove cowling B and panel B. drain the cooling system. the coolant reservoir by opening (See page 6-5.) the cap, then turning the reservoir 4. Remove the fuel tank bolts, and upside down. then lift the fuel tank to position it 11.

  • Page 54

    PERIODIC MAINTENANCE AND MINOR REPAIR coolant, have a Yamaha dealer the engine but have a Yamaha Antifreeze/water mixture ratio: check the antifreeze content of dealer replace the hose, other- the coolant as soon as possible, wise fuel may leak. Recommended antifreeze:...

  • Page 55: Replacing The Air Filter Element

    Before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a Yamaha dealer replace the hose, other- (×2) wise fuel may leak. Make sure that the fuel hoses 1.

  • Page 56: Adjusting The Engine Idling Speed

    To in- Yamaha dealer make the adjustment. crease the engine idling speed, turn the screw in direction (a). To decrease the engine idling speed, turn the screw in direction (b).

  • Page 57: Checking The Throttle Cable Free Play

    To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer Tire air pressure The tire air pressure should be checked at the intervals specified in the periodic and, if necessary, adjusted before each maintenance and lubrication chart.

  • Page 58: Tires

    * Total weight of rider, passenger, Adjust the suspension and tire cracked, have a Yamaha dealer re- cargo and accessories air pressure with regard to the place the tire immediately.

  • Page 59

    Tire information caps are securely installed to EWA10470 WARNING prevent air pressure leakage. Have a Yamaha dealer replace Use only the tire valves and excessively worn tires. Besides valve cores listed below to being illegal, operating the vehi- avoid tire deflation during a ride.

  • Page 60: Cast Wheels

    If any damage is surfaces until they have been found, have a Yamaha dealer re- “broken in”. Therefore, it is ad- place the wheel. Do not attempt visable...

  • Page 61: Adjusting The Rear Brake Light Switch

    PERIODIC MAINTENANCE AND MINOR REPAIR bolt in direction (b). tion (a). To decrease the clutch le- EAU22270 Adjusting the rear brake light ver free play, turn the adjusting nut NOTE: switch in direction (b). If the specified clutch lever free play 6.

  • Page 62: Checking The Front And Rear Brake Pads

    EAU22390 EAU22580 Checking the front and rear Checking the brake fluid level peared, have a Yamaha dealer replace brake pads Front brake the brake pads as a set. The front and rear brake pads must be...

  • Page 63: Changing The Brake Fluid

    Changing the brake fluid is above the minimum level mark and lower the boiling point of the fluid Have a Yamaha dealer change the replenish if necessary. A low brake fluid and may result in vapor lock. brake fluid at the intervals specified in...

  • Page 64: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22770 To check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright po- 1.

  • Page 65: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR swingarm in direction (a). To loos- EAU23021 Lubricating the drive chain Tightening torque: en the drive chain, turn the adjust- Axle nut: The drive chain must be cleaned and ing bolt on each side of the 150 Nm (15.0 m·kgf, 108.5 ft·lbf) lubricated at the intervals specified in swingarm in direction (b), and then...

  • Page 66: Checking And Lubricating The Cables

    If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING...

  • Page 67: Checking And Lubricating The Brake And Shift Pedals

    Recommended lubricant: Recommended lubricant: EWA10730 Lithium-soap-based grease Lithium-soap-based grease WARNING (all-purpose grease) (all-purpose grease) If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-26...

  • Page 68: Lubricating The Rear Suspension

    Yamaha dealer check or re- To check the operation specified in the periodic maintenance 1. Place the vehicle on a level sur- pair it.

  • Page 69: Checking The Steering

    2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-28...

  • Page 70: Battery

    To charge the battery dangerous since it contains sul- To charge a sealed-type (MF) Have a Yamaha dealer charge the bat- furic acid, which causes severe battery, a special (constant-volt- tery as soon as possible if it seems to burns.

  • Page 71: Replacing The Fuses

    PERIODIC MAINTENANCE AND MINOR REPAIR install a new fuse of the specified 4. If the fuse immediately blows EAU23622 Replacing the fuses amperage. again, have a Yamaha dealer check the electrical system. Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A...

  • Page 72: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR oil, otherwise the transparency of EAU23750 Replacing a headlight bulb the glass, the luminosity of the bulb, This model is equipped with two quartz and the bulb life will be adversely af- bulb headlights. If a headlight bulb fected.

  • Page 73: Replacing The Tail/brake Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 5. Have a Yamaha dealer adjust the 6. Install the seat. EAU24080 Replacing the tail/brake light headlight beam if necessary. bulb 1. Remove seat. (See page 3-13.) 2. Remove the socket (together with the bulb) by turning it counter- clockwise.

  • Page 74: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24201 EAU36450 Replacing a turn signal light Replacing an auxiliary light bulb bulb 1. Remove the turn signal light lens 1. Remove the auxiliary light lens by by removing the screw. removing the screws. 1. Turn signal light bulb 3.

  • Page 75: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR frame in front of the rear wheel or under EAU24350 Supporting the motorcycle each side of the swingarm. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right.

  • Page 76: Front Wheel

    WARNING legs. 5. Remove the brake calipers by re- 2. Insert the wheel axle. It is advisable to have a Yamaha moving the bolts. 3. Lower the front wheel so that it is dealer service the wheel. on the ground.

  • Page 77: Rear Wheel

    20 Nm (2.0 m·kgf, 14.5 ft·lbf) EWA10820 Brake caliper bolt: WARNING 40 Nm (4.0 m·kgf, 29 ft·lbf) It is advisable to have a Yamaha 7. Push down hard on the handlebar dealer service the wheel. several times to check for proper Securely support the motorcy- fork operation.

  • Page 78

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Lift the rear wheel off the ground remove the wheel. ground. according to the procedure on 6. Tighten the axle nut and the brake ECA11510 CAUTION: page 6-34. caliper bracket bolt to the specified Do not apply the brake after the 4.

  • Page 79: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 80: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 81

    Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 82: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE brush, but never apply such prod- sponges which have been in EAU26040 Care ucts onto seals, gaskets, sprock- contact with strong or abrasive While the open design of a motorcycle ets, the drive chain and wheel cleaning products, solvent or reveals the attractiveness of the tech- axles.

  • Page 83

    MOTORCYCLE CARE AND STORAGE any marks. If the windshield is ter and a mild detergent, after the mended to apply a corrosion pro- scratched, use a quality plastic engine has cooled down. tection spray metal, polishing compound after ECA10790 including chrome- and nickel-plat- CAUTION: washing.

  • Page 84: Storage

    To prevent corrosion, avoid NOTE: d. Turn the engine over several damp cellars, stables (because Consult a Yamaha dealer for advice on times with the starter. (This will of the presence of ammonia) what products to use. coat the cylinder walls with oil.) and areas where strong chemi- e.

  • Page 85

    MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the storing the motorcycle. pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.

  • Page 86: Specifications

    SPECIFICATIONS Engine oil: Fuel: EAU26338 Dimensions: Type: Recommended fuel: Overall length: SAE10W30 or SAE10W40 or SAE15W40 Regular unleaded gasoline only 2180 mm (85.8 in) or SAE20W40 or SAE20W50 Fuel tank capacity: Overall width: 20.0 L (5.28 US gal) (4.40 Imp.gal) -20 -10 10 20 30 40 50 ˚C 800 mm (31.5 in)

  • Page 87

    SPECIFICATIONS Rear tire: Front wheel: Operation: Left foot operation Type: Wheel type: Gear ratio: Tubeless Cast wheel 1st: Size: Rim size: 33/12 (2.750) 160/60 ZR17M/C (69W) 18M/C x MT3.50 2nd: Manufacturer/model: Rear wheel: 37/19 (1.947) METZELER/MEZ4 Wheel type: 3rd: Manufacturer/model: Cast wheel 34/22 (1.545) DUNLOP/D220STJ...

  • Page 88

    SPECIFICATIONS Rear suspension: Neutral indicator light: 14 V, 1.2 W × 1 Type: High beam indicator light: Swingarm (link suspension) 14 V, 1.4 W × 1 Spring/shock absorber type: Oil level warning light: Coil spring/gas-oil damper Wheel travel: Turn signal indicator light: 133.0 mm (5.24 in) 14 V, 1.2 W ×...

  • Page 89: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.

  • Page 90

    1. Model label The model label is affixed to the frame under the seat. (See page 3-13.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 91

    INDEX Air filter element, replacing ......6-14 Front and rear brake pads, checking..6-21 Oil level warning light ........ 3-4 Anti-theft alarm (optional) ......3-8 Front fork, adjusting......... 3-15 Auxiliary light bulb, replacing ....6-33 Front fork, checking......... 6-27 Parking ............5-4 Fuel ............3-12 Part locations ..........

  • Page 92

    INDEX Tires ............6-16 Tool kit ............6-1 Troubleshooting ........6-38 Troubleshooting charts ......6-39 Turn signal indicator lights ......3-4 Turn signal light bulb, replacing ....6-33 Turn signal switch ........3-9 Valve clearance ........6-16 Vehicle identification number ....9-1 Wheel bearings, checking.......

  • Page 94

    YAMAHA MOTOR CO., LTD. YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED ON RECYCLED PAPER PRINTED IN JAPAN PRINTED IN JAPAN 2004.8–0.2×1 ! 2004.8–0.2×1 !

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