Table Of Contents - KTM 65 SX Owner's Manual

TABLE OF CONTENTS

TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ..................................... 4
1.1 Symbols used ................................................... 4
1.2 Formats used.................................................... 4
2 SAFETY ADVICE........................................................... 5
2.1 Use definition - intended use ............................. 5
2.2 Safety advice.................................................... 5
2.3 Degrees of risk and symbols ............................... 5
2.4 Tampering warning............................................ 5
2.5 Safe operation .................................................. 5
2.6 Protective clothing ............................................ 6
2.7 Work rules........................................................ 6
2.8 Environment..................................................... 6
2.9 Owner's Manual ................................................ 6
3 IMPORTANT NOTES..................................................... 7
3.1 Guarantee, warranty .......................................... 7
3.2 Operating and auxiliary substances ..................... 7
3.3 Spare parts, accessories .................................... 7
3.4 Service ............................................................ 7
3.5 Figures ............................................................ 7
3.6 Customer service............................................... 7
4 VIEW OF VEHICLE ....................................................... 8
4.1 View of vehicle, front left (example) .................... 8
4.2 View of vehicle, rear right (example) ................... 9
5 SERIAL NUMBERS .................................................... 10
5.1 Chassis number .............................................. 10
5.2 Engine number ............................................... 10
5.3 Shock absorber part number ............................ 10
6 CONTROLS................................................................ 11
6.1 Clutch lever.................................................... 11
6.2 Hand brake lever............................................. 11
6.3 Throttle grip ................................................... 11
6.4 Kill switch...................................................... 11
6.5 Opening the filler cap...................................... 11
6.6 Closing the filler cap ....................................... 12
6.7 Fuel tap ......................................................... 12
6.8 Choke ............................................................ 12
6.9 Shift lever ...................................................... 13
6.10 Kick starter .................................................... 13
6.11 Foot brake lever .............................................. 13
6.12 Plug-in stand.................................................. 13
7 PREPARING FOR USE................................................ 14
7.1 Advice on first use .......................................... 14
7.2 Running in the engine ..................................... 15
8 RIDING INSTRUCTIONS............................................. 16
8.1 Checks and maintenance measures when
preparing for use............................................. 16
8.2 Starting.......................................................... 16
8.3 Starting off..................................................... 17
8.4 Shifting, riding ............................................... 17
8.5 Applying the brakes......................................... 17
8.6 Stopping, parking............................................ 18
8.7 Transport ....................................................... 18
8.8 Refueling ....................................................... 19
9 SERVICE SCHEDULE ................................................. 20
9.1 Service schedule............................................. 20
10 TUNING THE CHASSIS .............................................. 22
10.1 Checking the basic chassis setting with the
rider's weight.................................................. 22
10.2 Compression damping of the shock absorber...... 22
10.3 Adjusting the low-speed compression damping
of the shock absorber ...................................... 22
10.4 Adjusting the high-speed compression
damping of the shock absorber......................... 23
10.5 Adjusting the rebound damping of the shock
absorber......................................................... 23
10.6 Measuring rear wheel sag unloaded................... 24
10.7 Checking the static sag of the shock absorber .... 24
10.8 Checking the riding sag of the shock absorber.... 24
10.9 Adjusting the spring preload of the shock
absorber ..................................................... 25
10.10 Adjusting the riding sag
10.11 Checking the basic setting of the fork ............... 26
10.12 Adjusting the compression damping of the
fork ............................................................... 26
10.13 Adjusting the rebound damping of the fork ........ 26
10.14 Handlebar position.......................................... 27
10.15 Adjusting handlebar position
11 SERVICE WORK ON THE CHASSIS.............................. 28
11.1 Raising the motorcycle with a lift stand............. 28
11.2 Removing the motorcycle from the lift stand ...... 28
11.3 Bleeding fork legs ........................................... 28
11.4 Cleaning the dust boots of the fork legs............. 29
11.5 Removing the fork protector ............................. 29
11.6 Installing the fork protector.............................. 29
11.7 Removing the fork legs
11.8 Installing the fork legs
11.9 Removing the lower triple clamp
11.10 Installing the lower triple clamp
11.11 Checking play of steering head bearing ............. 33
11.12 Adjusting the steering head bearing play
11.13 Greasing the steering head bearing
11.14 Removing the start number plate ...................... 34
11.15 Installing the start number plate....................... 35
11.16 Dismounting the front fender ........................... 35
11.17 Installing the front fender ................................ 35
11.18 Removing the shock absorber
11.19 Installing shock absorber
11.20 Removing the seat .......................................... 36
11.21 Mounting the seat ........................................... 36
11.22 Removing the air filter
11.23 Installing the air filter
11.24 Cleaning the air filter and air filter box
11.25 Removing main silencer................................... 38
11.26 Installing the main silencer.............................. 38
11.27 Changing the glass fiber yarn filling of the
main silencer
11.28 Dismounting the fuel tank
11.29 Installing the fuel tank
11.30 Checking the chain for dirt............................... 41
11.31 Cleaning the chain .......................................... 41
11.32 Checking the chain tension .............................. 42
11.33 Adjusting the chain tension.............................. 42
11.34 Checking the chain, rear sprocket, engine
sprocket, and chain guide ................................ 43
11.35 Checking the frame
11.36 Checking the swingarm
11.37 Checking the routing of the throttle cable.......... 45
11.38 Checking the rubber grip ................................. 45
11.39 Additionally securing the rubber grip................. 46
11.40 Adjusting basic position of clutch lever ............. 46
11.41 Checking the fluid level of the hydraulic
clutch ............................................................ 46
............................... 25
........................ 27
................................. 30
................................. 30
................... 31
.................... 32
........ 34
................ 34
....................... 36
.............................. 36
................................. 37
.................................. 37
.......... 38
.............................................. 39
............................ 39
................................. 40
..................................... 45
................................ 45
2