Table Of Contents - PEUGEOT 50 CC Workshop Manual

4-stroke engine 2 valves air cooling
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TABLE OF CONTENTS........................................................................................................ 1
CHARACTERISTICS............................................................................................................ 3
Capacities............................................................................................................................ 3
SPECIAL IMPORTANT POINTS.......................................................................................... 4
Oil and fuel .......................................................................................................................... 4
TIGHTENING TORQUE........................................................................................................ 5
SPECIAL TOOLS ................................................................................................................. 6
DISASSEMBLY .................................................................................................................... 7
Putting the engine on the stand........................................................................................... 7
Removal of the primary transmission cover......................................................................... 7
Removal of the drive pulley.................................................................................................. 8
Removal of the driven pulley................................................................................................ 8
Removal of the intake pipe. ................................................................................................. 9
Removal of the cooling volutes............................................................................................ 9
Removal of the rocker cover. ............................................................................................. 10
Removal of the pulsair. ...................................................................................................... 10
Removal of the rotor. ......................................................................................................... 11
Removal of the winding and pick-up.................................................................................. 12
Removal of the cylinder head. ........................................................................................... 13
Removal of the rockers...................................................................................................... 14
Removal of the valves or valve stem seals........................................................................ 15
Removal of the cylinder. .................................................................................................... 16
Removal of the piston........................................................................................................ 17
Removal of the ignition casing........................................................................................... 17
Removal of the oil pump. ................................................................................................... 18
Removal of the RH crankcase half. ................................................................................... 19
Removal of the crankshaft. ................................................................................................ 19
Checking the crankshaft and conrod assembly. ................................................................ 19
Removal of the secondary transmission cover. ................................................................. 20
REFITTING SPECIFIC COMPONENTS............................................................................. 22
Assembly of the engine casings. ....................................................................................... 22
Installing the ignition casing. ............................................................................................. 23
Installing the piston rings on the piston. ............................................................................ 24
Fitting the piston. ............................................................................................................... 24
Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles
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