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THUNDER TIGER Agusta A109 Assembly Manual

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Assembly Manual
No.3842
No.3842-W
This kit is guaranteed to be free from defects in material and workmanship at the date of purchase.
It does not cover any damage caused by use or modification. The warranty does not extend
beyond the product itself and is limited only to the original cost of the kit. By the act of building this
user-assembled kit, the user accepts all resulting in liability for damage caused by the final
product. If the buyer is not prepared to accept this liability, it can be returned new and unused to
the place of purchase for a refund.
This is not a toy. Assembly and flying of this product requires adult supervision.
Read through this book completely and become familiar with the assembly and flight of this A109.
Inspect all parts for completeness and damage.
service if you encounter any problems.
Warranty
Notice: Adult Supervision Required
Specifications:
Fuselage Length (less rotor): 65.4" (1660mm)
Fuselage Width (less rotor): 14.2"(360mm)
Fuselage Height: 13.4"(340mm)
Full-Equipped Weight: 14.2 lbs(6450g)
Browse www.thundertiger.com for customer
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Summary of Contents for THUNDER TIGER Agusta A109

  • Page 1 Assembly Manual Specifications: Fuselage Length (less rotor): 65.4" (1660mm) No.3842 Fuselage Width (less rotor): 14.2"(360mm) Fuselage Height: 13.4"(340mm) No.3842-W Full-Equipped Weight: 14.2 lbs(6450g) Warranty This kit is guaranteed to be free from defects in material and workmanship at the date of purchase. It does not cover any damage caused by use or modification.

  • Page 2: Table Of Contents

    INTRODUCTION Congratulations on the purchase of our finest scale heli fuselage to date. This famous A109 fits Thunder Tiger Raptor 90, the light fuselage comes factory pre-painted with all necessary hardware. It is very easy to assemble and only takes you few hours of enjoyable installation to put this scale body on your helicopter.

  • Page 3: Recommended Tools & Materials

    PRE-ASSEMBLY NOTES RECOMMENDED TOOLS & MATERIALS Adhesives: Tools: Instant setting Cyanoacrylate adhesive (thin CA) Model Knife, 1/2" MASK Tape, Small & Medium Screw- Slow setting Cyanoacrylate adhesive (thick CA) drivers, Scissors, Long nose Pliers, Drill and Drill Bits 10 Minute Epoxy (fast)20~30 Minute Epoxy(slow) (1/8", 5/64"), 150 Grid Sand Paper, Rat Tail and half- round file, Fine Felt Tip Pen &...

  • Page 4: Parts Drawings

    PARTS DRAWINGS PV6033 Fuselage (PV6033-W) Exhaust Pipe(2) Front Fuselage(1) Tail End(1) Rear Fuselage(1) PV6032 Horizontal Tail PV6026 Hardware (PV6032-W) Horizontal Tail(2) Tail Boom Tie Band(2) Silicon Tube(1) Foam Retainer(1) 2X5mm 3X25mm Screen (S/1) Screen (L/2) Wood Screw(23) Setscrew(2) Muffler extension(1) 4X60mm Muffler Bolt(2) Tail Skid(1) POM Washer(6)

  • Page 5: Hoist Mnt

    PARTS DRAWINGS PV6027 Decoration Set Lower Upper Wire Strike Foot Step Hoist MNT (2) Antenna(2) Antenna(2) Hoist (1) Strut(L/1,R/1) Support (4) Handle Rail(2) Retaining Lower Wire Foot Step (1) Upper Wire Wiper Base (2) Wiper (2) Collar (32) Strike(1) Strike(1) Cap(2) Mounting Hoist...

  • Page 6: Parts Check List

    PARTS CHECK LIST Kit Contents Fuselage Decoration set Retract MNT&Linkage Front Fuselage (1) Wire Strike Strut (L/1,R/1) Main Plate (1) Rear Fuselage (1) Foot Step Support (4) Retract Mount (2) Tail End (1) Hoist MNT (2) Front Horn (1) Exhaust Pipe (2) Hoist(1) Rear Horn (1) Lower Antenna (2)

  • Page 7: Assembly

    1. Get your Raptor 90 well tuned before you install the body. Remove the tail transmission, landing skid and rotor head. 4. Same way to assemble the nose gear and adjust the wire at 65mm( 2-1/2 ") in length. 2. Locate the landing gear includes retracts, wires, wheels, collars, POM washers, wheel spacers and setscrews.

  • Page 8: Standoff Ball

    10. Get a disc horn then drill two 2mm hole ( 9.5mm to the center) as photo shown. Drill another 1.5mm hole (16mm to the center) then secure the 10mm standoff - ball with M2 nut. 7. Install the retract gear on main plate as well as the retract servo, note the servo orientation.

  • Page 9: Exhaust

    13. Assemble the pushrods; one is about 95mm between two center points of ball end, the other is about 465mm of two ball end center. 16. Install the handle rail at the tail, it is about 27cm from the end. Drill 2mm holes and press plastic collar to secure it in place.

  • Page 10: Muffler

    19. Place the wood mount and join the main plate, next 22. CA the main plate and wood mount in place and center the wood mount then make marks on fuselage. make sure the holes on main plate are aimed to the holes on wood mount.

  • Page 11: Tail Boom Foam

    28. Locate foot step accessories then use care to 25. Make sure the helicopter and retract are well install the foot step support on the fuselage, make sure positioned. Carefully remove the socket screw, next use the hole as drilling guide then drill a pilot hole. they are level with each other.
  • Page 12 31. Install the ignition extension outlet on fuselage. 34. Drill 3mm hole at the bottom fin of leading edge then epoxy the tail skid inside the fin about 36mm(2-1/2”). 32. Drill about 14mm(5-1/2”) hole at the bottom fuselage 35. Locate 3x25mm setscrews then install on horizontal where is 35mm (1-3/8”) away from the panel line.
  • Page 13 37. Install the tail transmission and link in place. Make 40. Secure the tail end with 2x5mm wood screws. sure it works properly. 28mm 63mm 40mm 147mm 38. Cut tail end into two pieces as shown. Use the template in page 15, cut the template off and apply on tail end then trim off the area.

  • Page 14: Upper

    46. Assemble the external hoist mount first then secure the hoist on the mount with the mounting strip and four 2x6mm self-tapping. 43. Locate the wiper and upper wire strike as well as its relative hardware. 44. Install the wipers, upper wire strike and antennas in front of the windshield as photo shown.
  • Page 15 49. Install the rotor head back to the helicopter, make Congratulations! Now you are finished the assembly of sure all links are well connected and servos work fine. this beautiful scale body. 1.When hovering your 109, try to keep your rotor speed at approximately 1500 RPM.

  • Page 16: Memo

    MEMO...

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