Dean D50 Installation, Operation & Maintenance Manual
Decathlon series gas fryers (ce)
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- Service & parts manual (76 pages) ,
- Installation and operation manual (44 pages) ,
- Installation & operation manual (43 pages)
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Summary of Contents for Dean D50
- Page 1 Models D50 & D60 CE ONLY Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $6.00 24-Hour Service Hotline 1-800-551-8633 819-5706 07-99...
- Page 2 AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED. WE SUGGEST INSTALLATION, MAINTENANCE AND REPAIRS SHOULD BE PERFORMED BY YOUR DEAN FACTORY AUTHORIZED SERVICE AGENCY. FOR YOUR SAFETY, INSTRUCTIONS TO BE FOLLOWED IN CASE THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION.
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Page 3: Table Of Contents
1.3 AFTER SALES: Model Number Type In order to improve service, have the following Serial Number chart filled in by the Dean Authorized Servicer Type of Gas who installed this equipment. Item Part Number Authorized Servicer Quantity Needed Address 1.2 SERVICE INFORMATION:... -
Page 4: Important Information
Sizes, weights and input rates ease of future service. of all models are listed in this manual. 2. The Dean CE Decathlon gas fryers NOTE: The on-site supervisor is responsible require 230 volts (AC) 50 cycle... - Page 5 NOTE: Dean Does Not Assume Responsibility g. Filters and drip troughs should be part For Damage Or Loss Incurred In of any industrial hood, but consult Transit.
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Page 6: Installation
2.8 CONVERSION OF UNITS: 3. INSTALLATION Pressure: 3.1 POSITIONING: 1 mbar = 10.2 mm water column (mm a. Initial Installation: If the fryer is WC) = 0.4 Inch WC installed with legs, do not push the fryer to adjust its position. Use a 20 mbar = 204 mm WC = 8 Inch WC pallet or lift jack to lift the fryer 1 Inch W.C = 25.4 WC = 2.5 mbar... - Page 7 CAUTION Leg adjustment must not exceed one inch; the unit will become unstable and tipping can WARNING! occur. A FRYER MUST BE LEVEL BEFORE Fryers must be at room temperature, empty of FILLING WITH OIL. IF THE FRYER IS oil, and if fitted with legs, lifted during NOT LEVEL, THE FRYER MAY TIP movement to avoid damage and possible bodily OVER AND MAY CAUSE INJURY TO...
- Page 8 Consult your contractor, gas company, 3.5 GAS CATEGORIES: supplier, other knowledgeable authorities. The Dean Decathlon D50G and D60G Gas Fryers have obtained CE markings for countries and gas categories shown below: Countries Supply Pressures Appliance WARNING!
- Page 9 The fryer must be restrained by Any adaptation, modification, or gas conversion means independent must be performed by qualified personnel only. flexible coupling or connector in Failure to use qualified personnel will void the order to limit the movement of Dean warranty. the fryer.
- Page 10 3.7 ADJUSTMENTS / ADAPTATION TO DIFFERENT GASES: a. Proper operation appliances b. Dean gas fryers are manufactured to requires operator scrupulously use the type of gas and pressure respect the following adjustments in specified on the rating plate. When terms of: changing gas, adaptation must be performed by qualified personnel.
- Page 11 Any adaptation, modification, or gas conversion indicated hereafter. must be performed by qualified personnel only. Failure to use qualified personnel will void the This change can only be executed by a Dean warranty. qualified and factory authorized personnel.
- Page 12 Gas Valve Adjustments...
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Page 13: Fryer Operations
Make sure the screws holding the thermostat and high limit control WARNING! sensing bulbs into the vessel are tight. IF GAS ODORS ARE DETECTED THE b. Initial Pilot Light: All Dean Industries GAS SUPPLY MUST BE SHUT OFF AT fryers tested, adjusted... - Page 14 (g) Turn the thermostat to any “ON” setting and watch to make sure the main burner ignites from the pilot. CAUTION When the fry vessel is filled with water, do not drain the water from the vessel into the filter. This will damage the filter pump and void the warranty.
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Page 15: Cleaning
b. When using a solid shortening, either 5. CLEANING melt it first, or cut into small pieces and tightly pack it, leaving no air 5.1 GENERAL: spaces and being careful not to disturb Any piece of equipment works better and the sensing bulbs. - Page 16 CAUTION Never allow water to boil down to the point that elements are exposed. This will damage them. 3. Scrub the vessel walls, bottom and heating tubes. 4. Drain vessel and rinse with clean water. 5. Refill with clear water, set operating thermostat to 104ºC (220ºF), and boil again.
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Page 17: Filtration
These instructions are not intended to b. Remove the filter pan assembly from replace the operating instructions that the cabinet. came with your Dean Filter System. Hold Down Ring Filter Papers (2) They are intended to provide general information... -
Page 18: Filter Operation
Pump lines (if installed on the fryer). Filter Extension 6.3 FILTER OPERATION: Dean Filter Systems are designed to be used as either a portable unit or a built-in Portable Filtration System filter as part of a fryer/filter system. FIGURE 6-2 Portable means that it can be moved from fryer to fryer. - Page 19 Fryer Battery with Built-in Filter System * Arrows show oil flow direction. Heater Tubes Pump Oil Return Fry Vessel Hose Connect Line Valve Filter Oil Return Handle (Yellow) Fryer Drain Valve Quick Handle (Red) Disconnect FIGURE 6-3 * Note: Only major components are shown.
- Page 20 10. Re-install the drop-in grid into the fryer. 11. Once the drop-in grid is covered with shortening, turn the fryer power switch “ON” and push the reset switch (if applicable). 12. When the oil in the fryer starts to bubble, open the filter cabinet door, then lift the front of the filter pan and allow the bubbling to continue for Yellow Handle...
- Page 21 Follow these procedures: sheet. It is essential that two sheets of Dean filter papers are used; use of a. Before changing the paper, use the other than OEM parts will void the flexible hose (with about one inch of oil filter warranty.
- Page 22 6.5.1 Filter Pump Fails to Pump Oil? Filter pump fails to pump oil. If filter unit has a heater, turn heater ON and allow to heat for 20 minutes. Disconnect flexible oil return hose. Make sure it is cool before handling.
- Page 23 Keep both ends out of the motor ON. oil return line? to filter. water. Conduct normal Does oil Pump motor is flow? filter clogged or faulty. operations. Contact your Contact your Dean servicer. Dean servicer.
- Page 24 6.5.3 Rate of Oil Return Slowing? Rate of oil return to the fryer is slowing. Is this the Check the filter sump. first fryer to be filtered Sediment collects Remove the filter during this filtering around the suction pipe pan cover. session? in the filter bottom.
- Page 25 6.5.4 Blockage between Filter Pan and Flex Hose Valve? Blockage is suspected between filter pan bottom and flex hose disconnect. Disconnect oil line from filter pan to pump at the pump end. Turn pump ON and allow it to operate for a few seconds to ensure it does not run backwards.
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Page 26: Fryer Troubleshooting
b. Pilot burner ignites but will not remain lit 7. FRYER TROUBLESHOOTING when gas valve manual knob is released. 7.1 GENERAL: ü Check that thermocouple lead is These troubleshooting procedures help locate properly screwed into pilotstat power the most encountered problems and will give unit bushing on gas valve. - Page 27 ü If equipped with “Thermatron” solid- ü Cooking compound of inferior quality state controller, check probe for or has been used too long. Replace correct operation. cooking compound. ü May be a short circuit in the system. ü The combination gas valve may be Check wiring.
- Page 28 8. WIRE DIAGRAM FOR D50G OR D60G WITH THERMATRON (CE UNITS ONLY) BLU#4 BLU#4 BLU#4...
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Page 29: Parts List
9. DECATHLON PARTS LIST DETAIL A... - Page 30 Item Part Description D-50 D-60 Transformer, Dual Voltage 807-1997 Door Assembly (without lining) 36004-1 60005-1 Door Panel, Stainless 36-0014-1 60-0049 Handle, Chrome 1039-2 1039 Magnetic Door Catch 1503 1503 Door Pin 12-0097 12-0097 Caster with Brake 1942 1942 1731-2 1731-2 Caster without Brake 1943 1943...
- Page 31 Item Part Description D-50 D-60 P.C. Board, Thermatron 2442 2442 Gas Valve, Nat Gas, 24V 807-2091 807-2091 Gas Valve, Propane, 24V 2652 2652 18131 Gas Manifold Assembly 14130 50-0005-2 Control Panel 50-0005-2 Power Cord Assembly 1021 1021 Grid Assembly 14-0179 18012SC Cleanout Rod 14-0193...
- Page 32 Dean, 8700 Line Avenue, Shreveport, Louisiana 71135 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 SERVICE HOTLINE Price: $6.00 PRINTED IN THE UNITED STATES 1-800-551-8633 819-5706 06-99...