Dean D20 series Service & Parts Manual
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Dean D20 series Service & Parts Manual

Non-ce & decathlon series gas fryers
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Download this manual See also: Operation & Installation Manual
D20, D50, D60 & D80 Series
NON-CE &
Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
Price: $15.00
24-Hour Service Hotline 1-800-551-8633
819-5922
SEPTEMBER 2002

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  • Page 1 D20, D50, D60 & D80 Series NON-CE & Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $15.00 24-Hour Service Hotline 1-800-551-8633 819-5922 SEPTEMBER 2002...
  • Page 2 Further, Frymaster/Dean and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arise directly or indirectly, in whole or in part, due to the installation of any modified part and/or part received from an unauthorized service center.
  • Page 3 No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. This equipment is to be installed in compliance with the basic plumbing code of The Building Officials and Code Administrators International, Inc.

  • Page 4: Table Of Contents

    Decathlon Series Gas Fryers Service & Parts Manual TABLE OF CONTENTS Page # SERVICE PROCEDURES Functional Description Accessing Fryers for Service Cleaning the Gas Valve Vent Tube (if applicable) Adjusting Burner Manifold Gas Pressure Adjusting the Pilot Flame Calibrating the Thermatron Controller and Backup Thermostat Replacing Fryer Components 1-11 Troubleshooting and Problem Isolation...

  • Page 5: Service Procedures

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 Functional Description Decathlon Series gas fryers contain a welded steel frypot (stainless or cold-rolled) that is heated by gas flames diffused evenly through tubes built into the frypot. Flames originate from orifices in a burner manifold positioned beneath cast-iron burners. The burners are positioned in the tube openings, at the front of the frypot.
  • Page 6 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 Functional Description (cont.) An electromechanical gas valve regulates gas flow to the manifold. Decathlon Series gas fryers are equipped with either a 120-volt valve system or a 24-volt valve system. Units may be configured with either a pilot ignition system (standing pilot) or an electronic ignition system.
  • Page 7 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Electronic Ignition Configuration (cont.) At start-up the ON/OFF switch is placed in the "ON" position, supplying 12 VDC to the heat control circuitry in the controller or computer and to one side of the heat relay coil on the interface board. If resistance in the temperature probe indicates the temperature in the frypot is below 180°F (82°C), the current flows through a melt cycle circuit where a timer switch alternately closes for 3 seconds and opens for 24 seconds.
  • Page 8 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Interface Boards (cont.) IFB 807-3566 (115V) & IFB 807-3722 (208/230V): These interface boards are used in electronic thermostat controller-equipped Decathlon fryers. Not used MELT CYCLE DISABLE INTERFACE BOARD P/N 807-3566 & 807-3722 Line voltage enters the interface board at terminals 1 and 3.
  • Page 9 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Interface Boards (cont.) IFB 806-4549. This interface board is used in computer-equipped Decathlon fryers. SOUND Note position of Note position of Pin 1 on J1. Pin 1 on J3. Blower Motor 2 Amp INTERFACE BOARD P/N 806-4549 FREQUENTLY USED TEST POINTS FOR INTERFACE BOARD P/N 806-4549 Meter...
  • Page 10 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Interface Boards (cont.) INTERFACE BOARD 12 VAC TO CPTR J3 PIN 3 GROUND GROUND 12 VAC RETURN J3 PIN 1 COMPUTER RT HT RELAY (K3) COMPUTER 12 VDC TO RELAYS COMPUTER LT HT RELAY (K2) * Twin Vat configurations ** Single Vat configurations COMPUTER...

  • Page 11: Accessing Fryers For Servicing

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Thermostats Different types of thermostats are used in Decathlon Series gas fryers, depending on the fryers’ configuration. Fryers equipped with an optional backup operating-thermostat/electronic thermostat controller: The temperature is adjusted by changing the setting of the dial. Fryers equipped with computer controls have a temperature probe.

  • Page 12: Cleaning The Gas Valve Vent Tube (If Applicable)

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switch and the gas valve to the "OFF" position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal.

  • Page 13: Adjusting The Pilot Flame

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.5 Adjusting the Pilot Flame 1.5.1 Main Pilot 1. Remove the cap from the pilot adjustment screw hole on the gas valve. 2. Using a small, flat-tipped screwdriver, turn the pilot adjusting screw counterclockwise to increase length of flame or clockwise to decrease length of flame.
  • Page 14 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.6.1 Electronic Thermostat Controller (cont.) 9. After the calibration is complete, place the fryer power switch in the "OFF" position and disconnect the fryer from the electrical supply. 1.6.2 Backup Thermostat (Optional) 1.

  • Page 15: Replacing Fryer Components

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7 Replacing Fryer Components 1.7.1 Replacing the Computer 1. Disconnect the fryer from the electrical supply. 2. Unscrew the two computer panel screws. The computer panel is hinged at the bottom and will swing open from the top. Computer panel in “...
  • Page 16 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.2 Replacing the Backup Thermostat (if applicable) 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil/shortening from frypot. 3. Remove thermostat knob. 4. Disconnect the wiring plug(s)from the component shield/control box. 5.
  • Page 17 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.3 Replacing the Temperature Probe (Computer-Equipped Fryers) 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil/shortening from the frypot. Allow the frypot to cool completely before proceeding. 3. Remove the fryer door for easier access to the temperature probe.
  • Page 18 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.3 Replacing the Temperature Probe (Computer-Equipped Fryers-cont.) 6. Loosen unscrew completely compression nut, then the pass-through nut from the frypot. Proceed to the next step before removing probe from frypot. Note: The temperature probe can be removed through the top of the frypot as follows: Ensure the two-pin connector has been removed from the probe wiring harness...
  • Page 19 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.4 Replacing the High-Limit Thermostat 1. Turn fryer off and drain cooking oil/shortening from the frypot. Allow the frypot to cool completely before proceeding. 2. Perform steps 1-4 in Section 1.7.1, Replacing the Computer. 3.
  • Page 20 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.4 Replacing the High-Limit Thermostat (cont.) 6. Remove high-limit mounting bracket and high-limit spring inside frypot. Retain mounting hardware for installation of new high-limit. Remove high-limit mounting hardware. Retain mounting hardware for installation of new high- limit.
  • Page 21 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.4 Replacing the High-Limit Thermostat (cont.) 8. Mark and disconnect wires at the high-limit in the component box. Mark and disconnect high-limit wiring (arrows). (Reconnect wires to the same terminals on the replacement high-limit.) 9.
  • Page 22 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.5 Replacing Rocker Switches 1. Disconnect the fryer from the electrical supply. 2. If switches are located on front panel, remove the screws securing panel to fryer. Do not allow the panel to hang on the switch wiring harness; use some type of support. If the switches are located in a control box within the fryer, remove the screws securing the switch panel to the control box.
  • Page 23 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.6 Replacing the Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect fryer from electrical and gas supplies. 2. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate reconnections.
  • Page 24 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot 1. Open fryer doors on fryer and remove filter pan (if applicable). Ensure computer and all power switches are off. Drain and dispose of or store oil/shortening from all frypots prior to moving fryer.
  • Page 25 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 7. Locate all screws securing back panels. Screw location/orientation will vary according to fryer model. Typical back-panel screw locations. 8. Remove back panels on fryer. Retain screws for re-assembly. 9.
  • Page 26 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 10. Remove screws securing flue-cap braces to frypot (a nut-driver with an extension or long screwdriver is required). Use care not to drop the screws into the flues. If this happens, the screws can be retrieved when...
  • Page 27 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 13. Remove steel line from oil-return valve and nipple by loosening flare fittings on both ends. Hold backup with an adjustable wrench when removing fittings. (Absorbent cloth or paper towels should be placed under the oil line prior to removal, to catch any oil remaining in the lines.)
  • Page 28 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 16. Remove four bolts securing flue to the frypot being removed. Remove the flue by sliding back and away until clear of frypot. Retrieve any screws dropped into the flue during removal of the flue cap to frypot bracket.
  • Page 29 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 20. Remove burner shield. Loosen burner bolts (two per burner) that secure burners to the burner support rail. NOTE: On most fryers, do not remove bolts from burners. Some fryers have an additional bracket that warrants removal of the burner bolts.
  • Page 30 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) Each burner is unique in the flame-transfer hole configuration and must be reinstalled correctly: Left burners (L): Flame transfer hole is on the right side of the burner head. Center burners (C): Flame transfer hole is on both sides of the burner head.
  • Page 31 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 23. Remove screw(s) securing the electronic standing pilot bracket to the frypot bracket. Reposition ignitor assembly down and away from frypot. Use care not to bend, kink or damage the electronic ignition lines...
  • Page 32 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 27. Remove the temperature probe from frypot. (see Section 1.7.3, Replacing Temperature Probe for specific instructions. 28. Remove the high-limit (see Steps 5-7, Section 1.7.4- Replacing the High-Limit Thermostat) and backup thermostat [see Section 1.7.2- Replacing Backup Thermostat (where applicable)] from frypot.
  • Page 33 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 31. Using a sharp knife or box-cutter, cut the silicon seal between and in front of the two frypots (two-vat or more). Use care not to scratch stainless steel surfaces.

  • Page 34: Troubleshooting And Problem Isolation

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8 Troubleshooting and Problem Isolation This section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment, and the probable causes of each. With this knowledge, the technician should be able to isolate and correct any problem encountered.
  • Page 35 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Problems Related to the Electronic Circuits If gas and electrical power are supplied to the fryer, the next most likely cause of ignition failure is a problem in the 24 VAC circuit of fryers equipped with electronic ignition systems, or in the pilot system for those without electronic ignition.
  • Page 36 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.2 Improper Burner Functioning (cont.) If popping occurs only during peak operating hours, the problem may be incorrect or fluctuating gas pressure. Verify that the incoming gas pressure (pressure to the gas valve) is in accordance with the appropriate CE or Non-CE requirements listed in the Installation and Operation manual that came with the fryer, and that the pressure remains constant throughout all hours of usage.
  • Page 37 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.2 Improper Burner Functioning (cont.) Burners lighting on the left side only may be caused by a trailing pilot problem (four- and five-tube frypots) or improper burner manifold pressure. Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas pressure, but may also be the result of variations in the kitchen atmosphere.
  • Page 38 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.4 Computer-Related Problems Compu-Fry Features Sensitivity or "Stretch and Shrink Time" Sensitivity or stretch time is a programmable feature that increases or decreases the cook time countdown based on variations in the oil temperature from the setpoint. The sensitivity for each product button has 10 settings (0 through 9).
  • Page 39 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.5 Filtration Problems The majority of filtration problems arise from operator error. One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen. Whenever the complaint is "the pump is running, but no oil is being filtered", check the installation and size of the filter paper.
  • Page 40 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.5 Filtration Problems (cont.) 3. Prior to reassembly, the inside housing must be clean and free of any sediment or debris. Failure to completely clean the inside-housing and ring gear will cause gear binding after reassembly. Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter carriage.
  • Page 41 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.7 Basket Lift Malfunctions 1.8.7.1 Bell-Crank Basket Lifts Most Decathlon Series gas fryers are equipped with a bell-crank style basket lift: A cam and bell crank are connected to the basket lift arm by a flat metal link.
  • Page 42 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.7.1 Bell-Crank Basket Lifts (cont.) Motor Problems If power is reaching the motor but the motor fails to run, the motor is burned out and must be replaced. 1.8.7.2 Modular Basket Lifts Older Decathlon Series fryers may be equipped with modular basket lifts.

  • Page 43: Troubleshooting Guides

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Motor and Gear Problems (cont.) If the lift cycles correctly but fails to remain in the up position, the problem is a failed motor brake. A failed motor brake cannot be repaired and requires replacement of the motor itself. If power is reaching the motor but the motor fails to run, the motor is burned out and must be replaced.
  • Page 44 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.9.1 General Troubleshooting A. Pilot does not stay lit (fryer is on and A. Check high-limit switch. Switch thermopile output is approximately continuity should be "0". If not, high- 400 millivolts and/or thermocouple is limit switch is defective.

  • Page 45: Wiring Diagrams

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.10 Wiring Diagrams Note: The diagrams in this section depict wiring as of the date of manual publication. It may not reflect design changes made to the equipment after publication. Refer to the wiring diagram affixed to the unit when actually troubleshooting this equipment.
  • Page 46 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.10.1 Decathlon Dual-vat, Current Configuration- Part 2 of 2 To Left Fryer 2 AMP FUSE LIGHT RIGHT FRYER To Left Fryer HI-LIMIT THERMOSTAT N.C. IGNITION MODULE IGNITOR HI TENSION SENSOR 115V ALTERNATE SEN.
  • Page 47 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.10.2 Decathlon Dual-vat, Computer Option (With Backup Operating-Thermostat) Power Supply Power Supply 115V 115 V 1-43...
  • Page 48 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.10.3 Decathlon Interface Board (Enlarged View) 1-44...
  • Page 49 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.10.4 Single Decathlon With SUFF Filtration and Basket Lifts (PBI) 1-45...
  • Page 50 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.10.5 Decathlon Basket Lifts- Typical Wiring 1-46...
  • Page 51 DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.10.6 UFF Filtration- Typical Wiring WHT#2 1-47...

  • Page 52: Parts List

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST Controllers, probes and r e l a t e d / o p t i o n a l components are listed in Optional Components and Controllers, Section...

  • Page 53: Decathlon D20 Primary Components

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Decathlon D-20 Primary Components ITEM PART # COMPONENT 826-1874 Frypot- M/S- D20 826-1875 Frypot- S/S- D20 07003-4SK Frypot- S/S, With Basket Lift- D20 810-2167 Manifold, Gas- D20 810-2050 Orifice, Natural Gas- #44 (2.18 mm) 810-2324 Orifice, LP Gas- #54 (1.40 mm) 810-2060...

  • Page 54: Decathlon D50 Primary Components

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Decathlon D-20 Primary Components (cont.) ITEM PART # COMPONENT 106-2121SP Door Assembly, D20 210-3266 Panel, Door- Outer 200-3267 Panel, Door- Inner 810-2105 Handle, Door- Chrome 809-0918 Screw, 10-24 x ½" Slotted Head (Use With 810-2105) 809-0191 Washer, ¼...
  • Page 55 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.2 Decathlon D-50 Primary Components (cont.) ITEM PART # COMPONENT 810-2032 Pilot Burner- Natural (G20/25) Gas 810-2155 Pilot Burner- LP (G31) Gas 809-0766 Nut, Keps- 10-32 SS Hex 809-0845 Screw, 10-32 x 3/8 Hex Slotted Head 810-2437 Tube, Pilot Gas Supply- ¼...

  • Page 56: Decathlon D60 Primary Components

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.2 Decathlon D-50 Primary Components (cont.) ITEM PART # COMPONENT 803-0022 Basket, Fry 803-0277 Grid Assembly 210-1595 Hanger, Basket- Single System 200-3135 Hanger, Basket- Double System 810-0356 Caster, Plate Mount- 5-inch w/o Brake 810-2281 Caster, Plate Mount- 5-inch w/o Brake- “...
  • Page 57 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.3 Decathlon D-60 Primary Components (cont.) ITEM PART # COMPONENT 200-1615 Manifold Support Bracket 823-3181 Diffuser Assembly ? ? ? See Drain Manifold Components- Section 2-8 810-2151 Burner, Left Side 810-2149 Burner, Center 810-2150 Burner, Right Side 200-2746...

  • Page 58: Decathlon D80 Primary Components

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.3 Decathlon D-60 Primary Components (cont.) ITEM PART # COMPONENT 812-1226SP Drain Nipple, Extended 106-0913SP Cordset, 10'- Power 210-1365 Cover, Outlet Duct 200-1213 Upper Structural Back 200-1327 Lower Structural Back 810-2411 Leg (Black) 823-3248 Leg Support Assembly 200-2065...
  • Page 59 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.4 Decathlon D-80 Primary Components (cont.) ITEM PART # COMPONENT 200-2686 Channel, Front and Rear 200-1675 Lower Hinge Bracket 211-2532 Side Panel, Left Side 212-2532 Side Panel, Right Side 824-0954 Wireway, Control Panel 210-2778 Control Panel, 1-Hole 210-2777...

  • Page 60: Control Panel Options, D60 Series

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.5 Control Panel Options, D60 Series ITEM PART # COMPONENT 210-1167 Panel, Control- One-Hole (Left-Middle Location) 210-1168 Panel, Control- Two-Hole (Two on Left Side) 210-1169 Panel, Control- Three-Hole (Three on Left Side) 210-1170 Panel, Control- One-Hole (Manual Timer Option) 200-1171...

  • Page 61: Optional Components And Controllers (Ce And Domestic)

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.6 Optional Components and Controllers (CE and Domestic)* * Components are applicable to all Decathlon fryers covered in this manual unless otherwise noted. ITEM PART # COMPONENT 807-3515 Thermostat, Sunne (See Item #17 for Mounting Hardware) 810-2035 Knob, Thermostat 807-3563...
  • Page 62 ECO Connector (Robertshaw Valves Only- CE ONLY) 106-1757SP Probe Assembly, Temperature- Electronic Thermostat- D20 & D50 106-1424SP Probe Assembly, Temperature- Electronic Thermostat- D60 & D80 106-1541SP Probe Assembly (RTD), Temperature, Dean Computer 810-2164 Spring, Space- Electronic Thermostat Probe 210-1386 Clamp, Electronic Thermostat Probe 200-2042...

  • Page 63: Transformers And Component Boxes- Multi-Batteried Decathlons

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.7 Transformers & Component Boxes- Multi-Batteried Decathlons Spark Module/ Component Housing: Fryers #3 & #4 For spark module, see Optional Components section. For switches, see Spark Module Optional Components Housing: Fryers section. #1 &...

  • Page 64: Oil Drain Manifold, Drain Flush And Drain Valve Components

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.8 Oil Drain Manifold, Drain Flush and Drain Valve Components To Drain Valve To Drain Valve To Drain Valve 2-13...
  • Page 65 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.8 Oil Drain Manifold, Drain Flush and Drain Valve Components (cont.) ITEM PART # COMPONENT 823-3221 Elbow, with Bracket (Drain Valve Handle) 823-3558 Drain Pipe, Left Side 210-2311 Clamp, Center- Drain Pipe 823-3441 Drain Pipe, Right Side 813-0749...

  • Page 66: Oil Return Manifold Components

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.9 Oil Return Manifold Components D460 Oil Return (Typical) ITEM PART # COMPONENT 813-0003 Tee, ½ x ½ x ½" NPT BM 813-0022 Nipple, ½" NPT x Close BM 813-0087 Nipple, ½ NPT x 1-½" BM 813-0156 Plug, ½"...

  • Page 67: Oil Return And Oil Flush Components

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.9 Oil Return Manifold Components (cont.) ITEM PART # COMPONENT 813-0654 Nipple, ½ x 4" NPT BM 813-0672 Nipple, ½ x 8" NPT BM 813-0673 Nipple, ½ x 8-½" NPT BM 810-2125 Oil Return Valve, 3/8"...
  • Page 68 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.10 Oil Return and Oil Flush Components (cont.) ITEM PART # COMPONENT Microswitch Bracket Assembly, Oil Return 201-1233 Bracket, Oil Return Microswitch- Left 202-1233 Bracket, Oil Return Microswitch- Right 810-2144 Spacer, Aluminum, 4-40- ¼ x 3/8" 807-2104 Microswitch, Oil Return 809-0846...

  • Page 69: Under Fryer Filter (Uff) Components

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.11 Under Fryer Filter (UFF) Components 2.11.1 D50 and D60 Series Fryers ITEM PART # COMPONENT 823-3576 Filter Pan- UFF 50 823-3176 Filter Pan- UFF 60 809-0805 Screw, ¼-20 x ½" 809-0822 Bolt, ¼-20 x ½"...
  • Page 70 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.11.2 D80 Series Fryers ITEM PART # COMPONENT 106-1584SP Filter Pan, UFF 80 823-3365 Support Grid (Bottom Pan Screen) 803-0303 Filter Paper, 26 x 34" (100 Sheets) 823-3439 Hold-Down Ring, Weighted 823-3443 Crumb Basket 106-1587SP Filter Pan Cover, Front...

  • Page 71: Single Under Fryer Filter (Suff) Components

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.12 Single Under Fryer Filter (SUFF) Components 2.12.1 D50 Series Fryers ITEM PART # COMPONENT 823-3796 Filter Pan, SUFF 50 813-0684 Plug, Hex Socket, 3/8" NPT 813-0679 Plug, 1/8" SS Square Head (Female Disconnect) 823-3790 Support Grid (Bottom Pan Screen) 803-0317...
  • Page 72 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.12.2 D60 and D80 Series Fryers ITEM PART # COMPONENT 823-3774 Filter Pan, SUFF 60 823-3821 Filter Pan, SUFF 80 813-0684 Plug, Hex Socket, 3/8" NPT 813-0679 Plug, 1/8" SS Square Head (Female Disconnect) 823-3768 Support Grid (Bottom Pan Screen) SUFF 60/80 803-0289...

  • Page 73: Basket Lift Components (D50, D60 And D80 Series)

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.13 Basket Lift Components (D50, D60 and D80 Series) 2-22...
  • Page 74 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.13 Basket Lift Components (D50, D60 and D80 Series- cont.) ITEM PART # COMPONENT 200-1376 Bracket, Restraining- All 200-2069 Member, Lift Control Arm- All 200-3094 Channel, Support Autolift- D80 200-2735 Channel, Support Autolift- D60 200-3072 Channel, Support Autolift- D50 809-0879...

  • Page 75: Trough, Holster And Cover Components- D60 And D80 Series

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.14 Trough, Holster and Cover Components- D60 & D80 Series ITEM PART # COMPONENT 106-2668SP Holster Assembly, Vat Cover 823-3384 Trough, Holster Assembly 106-1447SP Cover, Vat- Full-Basket 106-2585SP Cover, Vat- Twin-Basket 810-2030 Handle, Vat Cover (Full and Twin) 809-0107 Screw, 8-32 x 3/8 Round Slotted Head...
  • Page 76 Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-310-327-3343 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE Price: $15.00 PRINTED IN THE UNITED STATES 1-800-551-8633 819-5922 SEPTEMBER 2002...

This manual is also suitable for:

D60 seriesD50 seriesD80 series

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