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Summary of Contents for Hougen HMD500
- Page 1 PORTABLE MAGNETIC DRILLS OPERATOR’S MANUAL ® FOR USE WITH “12,000-SERIES” ROTABROACH CUTTERS...
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Page 2: Welcome To Hougen
Commercial / Industrial Limited Warranty Hougen Manufacturing, Incorporated warrants its Portable Magnetic Drills for one (1) year and its Electro-hydraulic Hole Punchers and other products for ninety (90) days from date of purchase against defects due to faulty material or workmanship and will repair or replace (at its option) without charge any items returned. -
Page 3: Table Of Contents
Check to make sure that all fasteners are snug and have 4. Complete and mail the Product Registration Card now. It not vibrated loose in transit. is important that Hougen Manufacturing, Inc. have a record of product ownership. 9. Your new Magnetic Drill comes complete with arbor mounted. -
Page 4: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS WARNING: When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury, including the following: Read All Instructions Do Not Force Tool Grounding Instructions It will do the job better and faster at the rate for which it This tool should be grounded while in use to protect the wasintended. -
Page 5: Important Safety Instructions
Before further use of the drill, a part that is damaged should be carefully checked to determine that it will Your Magnetic Drill is designed to use Hougen operate properly and perform its intended function. Rotabroach Cutters. The use of drilling tools having... -
Page 6: Review Operation Of Controls
REVIEW OPERATION OF CONTROLS BEFORE INSTALLING A ROTABROACH CUTTER IMPORTANT: Before turning on the machine, it is impera- MOTOR OFF SWITCH — Deactivates motor. Magnetic base tive that the operator understands the interrelated func- remains energized and safety switch activated. tions of the SAFETY SWITCH, GLIDE POSTS, MAGNET SWITCHES, AND MOTOR SWITCHES. -
Page 7: Reversing The Feed Handle Assembly
REVERSING THE FEED HANDLE ASSEMBLY 1. Remove hub by turning mounting screw counter clock wise. 2. Remount hub by aligning locator pins with matching holes in feed gear and tightening screw. MAINTENANCE In order to minimize wear on moving parts and to insure 2. -
Page 8: Use Of Safety Chain
USE OF SAFETY CHAIN The safety chain should be used to prevent the drill unit from falling in the event of a power failure or if the magnet breaks loose from the work surface. The safety chain should be attached to the drill by running it through the “D” ring located at the rear of the magnet, and tightly secured. -
Page 9: Hints For Smoother Operation
3. Tighten all bolts regularly. 4. We highly recommend using a light viscosity cutting fluid (preferably Hougen Cutting Fluid). 5. Occasionally check metering of cutting fluid flow. Lack of coolant may cause Rotabroach Cutter to freeze in cut, slug to stick, and may result in poor cutter life. -
Page 10: Hougen Portable Magnetic Drills
HOUGEN PORTABLE MAGNETIC DRILLS Max. Hole Capacity, Model Inches Description Cutters Dia. Depth Use "17,000-Series" HMD100 Complete Drill* with carrying case, 450 rpm motor - 115V 1-1/16 Cutters HMD500 Complete Drill* with carrying case, 250/450 rpm motor - 115V 2-3/8... -
Page 11: Motor Assembly
HMD500 MOTOR ASSEMBLY D et. P art N o . D escription R eq'd . 2 4 15 6 HO US IN G -M O TO R w/B RUS H H OLD E R 2 4 06 6 D O O R -A C C E S S (M O TO R HO US ING... -
Page 12: Hookup Diagram
HMD500 HOOK - UP DIAGRAM Det. Part No. Description Req'd. Control Panel Assembly (P/N 24130) 24117 CIRCUIT BOARD - PUSH BUTTON 01226 GUARD-PUSHBUTTON SWITCH 02409 SEAL-SWITCH 15/32-32 GREEN 24135 L.E.D.-CLEAR LENS COVER 01228 SEAL-SWITCH 15/32-32 RED Circuit Board Assembly (P/N 24191) - Page 13 HOUGEN HMD500...
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Page 14: Parts List
24109 SCR-CAPT. T HUMB 1/4-20 10970 BRACKET 24111 MICRO-SWITCH ASSEMBLY 10971 SCR-SH C 1/4-20 24115 CA SE-CA RRYING HMD500 DRILL 10972 SCR-BHC #6-32 24124 CA P-COO LANT BOTTLE W/VENT 10973 NU T-HEX #6-32 24125 SPRING-COMP .30 OD .38L .047 WD 10974 RING -RETA INING 1.00 NOM I.D. - Page 15 13 - 18mm 25/32 7/8-9 .7812 12125 12225 3/4 - 2-3/8" & 10527 10528 24131 19 - 51mm 3/4 - 2-3/8" & 24131 19 - 51mm NNEW Note: Part No. 24131 for use with spring- loaded ejection on Model HMD500...
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Page 16: Factory Authorized Warranty Repair Centers
(412) 331-1776 3715 Harrisburg Houston, TX 77003 (713) 222-2251 Hougen Manufacturing, Inc. P.O. Box 2005 • Flint, MI 48501-2005 3001 Hougen Drive • Swartz Creek, MI 48473 Phone (810) 635-7111 • FAX (810) 635-8277 Email: hougenco@tir.com Online: www.hougen.com Form #04174 7/01 1.5M...
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