Hougen HMD505 SERIES Operator's Manual
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Hougen HMD505 SERIES Operator's Manual

Portable magnetic drill
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HMD505 SERIES
PORTABLE MAGNETIC DRILL
OPERATOR'S MANUAL
COVERS DRILL PART NUMBERS 0505102, 0505202, 0505302
& 0505402
FOR USE WITH HOUGEN "12,000-SERIES" CUTTERS

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  • Page 1 HMD505 SERIES PORTABLE MAGNETIC DRILL OPERATOR’S MANUAL COVERS DRILL PART NUMBERS 0505102, 0505202, 0505302 & 0505402 FOR USE WITH HOUGEN “12,000-SERIES” CUTTERS...

  • Page 2: Welcome To Hougen

    Hougen. Your new Hougen Magnet Base Drill now incorporates a Label for the Drill Part Number and Serial Number. Below gives an explanation of the Part Number and the location of the Label is shown on the Drill Breakdown Diagram.

  • Page 3: Work Area

    Important Safety Instructions WARNING: Read and understand all instructions. Failure to follow all instructions listed below, may result in electrical shock, fire and/or serious personal injury. Work Area Use safety equipment. Always wear eye production. Dust mask, non-skid safety shoes, hard hat, or hearing protection Keep your work area clean and well lit.
  • Page 4 Keep hands and clothing away from all moving ON and OFF switches as shown below. parts. Do not use Hougen Cutters where ejected slug might cause injury (slug ejected at end of cut). MOTOR ON SWITCH — Starts the motor (will not function Also, adhere to all operating instructions.
  • Page 5 3. Remove set screws from spindle. with adapter hole positioned exactly over flat on cutter 4. Insert proper pilot in shank end of Hougen Cutter. Pilot shank prior to inserting into Arbor bore. #24131 is recommended for use with spring loaded 6.

  • Page 6: Operating Instructions

    7. Open the cutting fluid bottle valve. 1. Always Use Safety Chain. 8. Make certain that cutter is clear of workpiece and turn 2. Use Hougen Slick-Stick™ (P/N: 11745-6) or animal-fat motor ON by pressing the MOTOR ON button. base solid- lubricant applied liberally to cutter.
  • Page 7 HINTS FOR SMOOTHER OPERATION 10. Cut overlapping holes as illustrated, using minimum steady 1. Keep insides of Hougen Cutter clear of chips. Chips will pressure. When cutter is removing material whose cross- interfere with cutting to maximum depth as well as impede section is half or less than the cutter diameter, pilot should free oil flow from arbor to work and can cause cutter...
  • Page 8 HOUGEN HMD505 EXPLODED VIEW 0505102, 0505202, 0505302 & 0505402 Item Part # Description � 04613 End Panel Assembly 120v 04663 End Panel Assembly 240v � 41044 B.H.C Screw #10-32 X 1/2 24033 Carrying Handle � 24228 Coolant Bottle Assembly 40108 S.H.C Screw 1/4 X 1-1/4...
  • Page 9 04157 FHSC Screw #10-32 X 3/8 05740 Spring 04640 Gear Box Assembly (includes a-c) 24096 Lip Seal 05181 Hougen Label 24060 Drill Speed Label 24027 Gear & Shaft Assembly 24026 Gear 32/39 Tooth 24105 Gear & Shaft Assembly 15/20 Tooth 24104 Gear &...
  • Page 10 04631 120v Motor Assembly 07177 240v Motor Assembly Item Part # Description 04633 Motor Housing Assy. 120v 04632 HMD505 Label 120v) 04634 Motor Specs Label 120v 240v) 07178 Motor Housing Assy. 240v 04632 HMD505 Label 07154 Motor Specs Label 240v 24114 Motor Baffle 24066...
  • Page 11 HMD505 HOOK UP DIAGRAM...
  • Page 12 HMD505 PANEL PARTS �� �� �� �� �� �� �� �� �� �� �� �� �� �� � �� �� � � �� �� � �� � � � � � Item Part # Description Item Part # Description 40296 Sponge Seal 24141 Circuit Breaker 14A (120v)
  • Page 13 NOTES...

  • Page 14: Coolant Bottle Assembly

    (at its option) without charge any items returned. This warranty is void if the item has been damaged by accident or unreason- able use, is given or authorized. Hougen Manufacturing, Inc. disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyo of incid purchase, the above exclusion and limitation may not apply to you.
  • Page 15 “12,000-SERIES” HOUGEN CUTTERS Part No. Part No. Cutter Dia. Decimal Cutter Dia. Decimal (Inches) Equiv alent (Metric) Equiv alent 1” D.O .C. 2” D.O .C. 3” D.O .C. 1” D.O .C. 2” D.O .C. 3” D.O .C. Use with Pilot...

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