Hougen HMD505 series Operator's Manual
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Hougen HMD505 series Operator's Manual

Portable magnetic drill
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HMD505 SERIES
PORTABLE MAGNETIC DRILL
OPERATOR'S MANUAL
COVERS DRILL PART NUMBERS 0505102, 0505202 & 0505402
FOR USE WITH HOUGEN "12,000-SERIES" CUTTERS

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Summary of Contents for Hougen HMD505 series

  • Page 1 HMD505 SERIES PORTABLE MAGNETIC DRILL OPERATOR’S MANUAL COVERS DRILL PART NUMBERS 0505102, 0505202 & 0505402 FOR USE WITH HOUGEN “12,000-SERIES” CUTTERS...

  • Page 2: Safety First

    Hougen. Your new Hougen Magnet Base Drill now incorporates a Label for the Drill Part Number and Serial Number. Below gives an explanation of the Part Number and the location of the Label is shown on the Drill Breakdown Diagram.

  • Page 3: Important Safety Instructions

    3-conductor cord and a 3-prong grounding type Cluttered areas and benches invite injuries. Keep dirt plug to fi t the proper grounding type receptacle. The and chips from under magnet and Hougen Cutter green (or green and yellow) conductor in the cord is the area.
  • Page 4 Keep hands and clothing away from all moving parts. AND MOTOR SWITCHES. Do not use Hougen Cutters where ejected slug might cause injury (slug ejected at end of cut). 1. Place Magnetic Drill on clean, fl at steel plate that is at Be sure that all safety devices are properly adjusted least 3/8”...

  • Page 5: Use Of Safety Chain

    “D” ring located at the rear of the magnet, and tightly secured. HOUGEN CUTTER INSTALLATION 5. Insert Hougen Cutter until fl ats on cutter shank are 1. Disconnect from power source. aligned with set screw holes and are exactly perpendicular 2.

  • Page 6: Operation Of Cutting Fluid Bottle

    7. Open the cutting fl uid bottle valve. 1. Always Use Safety Chain. 8. Make certain that cutter is clear of workpiece and turn 2. Use Hougen Slick-Stick™ (P/N: 11745-6) or animal-fat motor ON by pressing the MOTOR ON button. base solid- lubricant applied liberally to cutter.

  • Page 7: Hints For Smoother Operation

    HINTS FOR SMOOTHER OPERATION 10. Cut overlapping holes as illustrated, using minimum steady 1. Keep insides of Hougen Cutter clear of chips. Chips will pressure. When cutter is removing material whose cross- interfere with cutting to maximum depth as well as impede section is half or less than the cutter diameter, pilot should free oil fl...
  • Page 8 HOUGEN HMD505 EXPLODED VIEW Item Part # Description 04613 End Panel Assembly 120v 04663 End Panel Assembly 230v � 41044 B.H.C Screw #10-32 X 1/2 24033 Carrying Handle � 24228 Coolant Bottle Assembly 40108 S.H.C Screw 1/4 X 1-1/4 �...
  • Page 9 04157 FHSC Screw #10-32 X 3/8 05740 Spring 04640 Gear Box Assembly (includes a-c) 24096 Lip Seal 05181 Hougen Label 24060 Drill Speed Label 24027 Gear & Shaft Assembly 24026 Gear 32/39 Tooth 24105 Gear & Shaft Assembly 15/20 Tooth 24104 Gear &...
  • Page 10 04631 120v Motor Assembly 07177 230v Motor Assembly Item Part # Description 04633 Motor Housing Assy. 120v 04632 HMD505 Label 120v) 04634 Motor Specs Label 120v 230v) 07178 Motor Housing Assy. 230v 04632 HMD505 Label 07154 Motor Specs Label 230v 24114 Motor Baffl...
  • Page 11 HMD505 HOOK UP DIAGRAM...
  • Page 12 120v HMD505 PANEL PARTS PANEL ASSEMBLY END (04613) 04645 04646 04644 04643 04614 40296 04615 02916 PANEL ASSEMBLY 10718 MAIN (04620) 90218 04678 01496 01835 04690 01547 01944 90036 01945 03688 24141 01835 24142 03688 10705 04622 01945 01310 01310 90090 01835 51038...
  • Page 13 HMD5 230v HMD505 PANEL PARTS PANEL ASSY END 04663 04644 04645 04643 04646 04664 40296 04615 MAIN PANEL ASSY 01496 04665 01547 01944 10760 01945 24216 90019 24142 04622 10705 01835 04387 90090 51038 40296 04621 Part # Description Part # Description 01496 Spacer...

  • Page 14: Optional Pressurized Coolant Bottle

    No other expressed warranty is given or authorized. Hougen Manufacturing, Inc. disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or consequential damages. Some states do not allow exclusions of incidental or consequential damages or limitation on how long an implied warranty lasts and, if the law of such a state governs your purchase, the above exclusion and limitation may not apply to you.
  • Page 15 “12,000-SERIES” HOUGEN CUTTERS Part Part Part Part Cutter Dia. Decimal Cutter Dia. Decimal (Inches) Equiv alent Equiv alent Equiv (Metric) Equiv alent Equiv alent Equiv 1” D.O D. .C. O .C. 2” D.O D. .C. O .C. 3” D.O D. .C.

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