SAB Goblin black thunder Instruction Manual
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SAB Goblin black thunder Instruction Manual

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GOBLIN BLACK THUNDER
SAB HELI DIVISION

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  • Page 1 GOBLIN BLACK THUNDER SAB HELI DIVISION...
  • Page 2 Goblin Thunder Release 1.0 - April 2016 WORLD DISTRIBUTION www.goblin-helicopter.com For sales inquiries, please email: sales@goblin-helicopter.com For info inquiries, please email: support@goblin-helicopter.com Attention: If you are a consumer and have questions or need of assistance, please contact in a first time the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION www.sabitaly.it For sales inquiries, please email: sales@sabitaly.it...
  • Page 3 It is extremely important that you take a moment to register your helicopter with us. This is the only way to ensure that you are properly informed about changes to your kit, such as upgrades, retrofits and other important developments. SAB Heli Division cannot be held responsible for issues arising with your model and will not provide support unless you register your serial number.

  • Page 4: Important Notes

    *Lack of care with assembly or maintenance can result in an unreliable and dangerous model. *Neither SAB Heli Division nor its agents have any control over the assembly, maintenance and use of this product. Therefore, no responsibility can be traced back to the manufacturer. You hereby agree to release SAB Heli Division from any responsibility or liability arising from the use of this product.

  • Page 5: Components And Box

    Chapter 3, Components and Box TOOLS, LUBRICANTS, ADHESIVES ADDITIONAL COMPONENTS REQUIRED *Generic pliers *Electric Motor: 12S – 480/600Kv *Hexagonal driver, size 1.5, 2, 2.5, 3, 4, 5mm Maximum diameter 64mm, *4mm T-Wrench Maximum height 64mm, *5.5mm Socket wrench (for M3 nuts) Pinion shaft diameter 6/8mm *8mm Hex fork wrench (for M5 nuts) *Speed controller: minimum 120A to be safe...
  • Page 6 Chapter 4, Carbon Frame The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Very important in red line zone. Page 4...
  • Page 7 Chapter 4, Carbon Frame BAG 1.1, BAG 1.2 Battery Tray Assembly Socket Head Cap Screw M2.5x8mm (HC020-S) Stop Battery Plate (H0150-S) Battery Tray Flat Head Cap Screw (H0002-S) M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Frame Spacer (H0003-S) Frame Spacer (H0003-S) Frame Spacer (H0003-S)
  • Page 8 Chapter 4, Carbon Frame BAG 1.2, BAG 1.3 Right Main Frame Assembly Finishing Washer M3 (H0007-S) Main Frame (H0362-S) Socket Head Cap Screw M3x10mm (HC056-S) Front Landing Gear Support (H0694-S) Metrix Nylon Nut M3 (HC206-S) Finishing Washer M3 (H0007-S) Socket Head Cap Screw M3x8mm (HC050-S) Right Main Frame...
  • Page 9 Chapter 4, Carbon Frame BAG 1.3, BAG 1.4 Left Main Frame Assembly Finishing Washer M3 (H0007-S) Socket Head Cap Socket Head Cap Screw M3x8mm Screw M3x10mm (HC050-S) (HC056-S) Socket Head Cap Finishing Screw M3x8mm Washer M3 (HC050-S) (H0007-S) Button Head Cap Screw M4x8mm (HC098-S) CF Landing Gear...
  • Page 10 Chapter 5, Transmission Assembly Page 8...
  • Page 11 Chapter 5, Transmission Assembly BAG 2.1, BAG 2.2 Flat Head Cap Screw M2.5x5mm (HC128-S) Bearing 24x6mm (HC426-S) Bearing Support Assembly (H0024-S) Socket Head Cap Screw M3x10mm Socket Head Cap (HC056-S) Screw M3x10mm (HC056-S) Servo Support (H0010-S) Column (H0018-S) Column (H0018-S) Bearing 19x5mm (HC422-S)
  • Page 12 Chapter 5, Transmission Assembly BAG 3.1, BAG 3.2 60T Pulley Assembly Note: (H0171-S) When you tighten the collar (H0121-S) on the main shaft, ensure there is no axial play. Push down the main shaft while pulling up the Bearing locking collar. Tighten the screw M4x22 at this time. 15x4mm (HC420-S) It is very important to lubricate these two...
  • Page 13 Chapter 5, Transmission Assembly BAG 4 Tail Belt Idler Assembly (H0174-S) Flanged Bearing 7x3mm (HC402-S) Tail Belt Idler [H0069] Main Structure Assembly Belt Tensioner Arm Assembly (H0174-S) Button Head Cap Screw M3x4mm (HC038-S) Belt Tensioner Support (H0174-S) Spring Belt Tensioner de 8 / df0.5 / LL8 [HC312] (HC315-S)
  • Page 14 Chapter 5, Transmission Assembly BAG 5 Socket Head Cap Screw M3x8mm (HC050-S) Flanged Bearing 13x5mm Bearing support (H0143-S) (HC414-S) Install H00142 after mounting the motor. The motor shaft requires a centered pulley. H0142 can not be used with an 8mm motor shaft. 21T Pulley (H0175-21-S) Install motor pulley after installing H0142.
  • Page 15 Chapter 6,Head BAG 6.1, BAG 6.2 Uniball Arm Assembly ... x2 Radius Arm Assembly ... x2 Center Hub Assembly Flanged Bearing Flanged Bearing 2.5x 6x2.5mm 7x3mm Radius Arm (HC400-S) (HC402-S) (H0132BM-S) eg: Microlube GL261 Spindle (H0097-S) Uniball Radius Arm [H0205] Spacer Arm 2.5x 4x6.3mm...

  • Page 16: Carbon Frame Assembly

    Chapter 7, Assembling The Modules BAG 7.1, BAG 7.2, BAG 7.3 Swashplate Assemly Socket Head Cap Uniball (H0422BM-S) Screw M3x12mm (H0063-S) (HC062-S) Uniball M3 Metric Hex (H0065-S) Nylon Nut M4 (HC212-S) Head HPS Assembly [HC062-S] Socket Head Cap Socket Head Cap Socket Head Cap Uniball M3 Screw M3x12mm...

  • Page 17: Installation Of Swashplate Servos

    INSTALLATION OF SWASHPLATE SERVOS The linkage ball must be positioned between 17-19 mm out on the servo arm (Figure 1), recommended servo arm SAB p/n [HA050/HA051]. The 120° placement of the servos inside Goblin means the arms are difficult to access. For this reason it is advisable to ensure alignment of the servo arms (and sub trim set) before installation of the servos in the model.
  • Page 18 Chapter 8, Installation Of Swashplate Servos BAG 8 The wire for the front servo must be positioned here Head HPS Version Preliminary Setup Adjust the linkage as shown. The linkage Rod A has thead right/left. Turning, you can change the tracking without disconnecting the plastic ball link. Linkage Rod A Assembly ...

  • Page 19: Installation Of The Motor

    Chapter 9, Installation Of The Motor TRANSMISSION SETUP It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any motor and battery combination.
  • Page 20 Chapter 9, Installation Of The Motor MOTOR BELT TENSION *Assemble the motor and pinion to its mounting plate. *Fit the motor assembly into position. *Compress the springs by pushing the motor toward the main shaft. *At maximum compression, temporarily tighten one of the slide screws. *With the minimum centre distance it is easy to install the belt.

  • Page 21: Installation Of The Esc

    Chapter 10, Installation Of The ESC, FBL and RX DE-BURR THE SIDE FRAMES We recommend de-burring the edges of the carbon parts in areas where electrical wires run. ESC INSTALLATION The speed controller (ESC) is installed in the front of the helicopter. Figure 1: Show the ESC support.

  • Page 22: Installation Of Flybarless Unit And Rx

    Chapter 11, Installation Of Flybarless Unit and RX BAG 9 FLYBARLESS CONTROL UNIT AND RX INSTALLATION Figures 1 shows an example of installation of the flybarless control unit. You can use short spacer H0727 ( Figure 2 ). You can use long spacer H0043 ( Figure 3 ). This is typical if you want to put RX satellite under the control unit. Socket Head Cap Screw M3x6mm (HC044-S)
  • Page 23 Chapter 12, Tail System Bag 10 Tail Rotor Hub Assembly Tail Pitch Slider Assembly Tail Pitch Slider 01 Flanged Bearing [H0055BM] 12x3.5mm (HC418-S) eg: Microlube GL261 Spindle Shaft (H0329-S) Oring Spacer (HC335-S) 8.1x 9.2x3.2mm [H0029] Tail Shaft (H0325-S) Tail Pitch Slider 02 (H0407-S) Tail Pitch Slider 03 [H0054]...
  • Page 24 Chapter 12, Tail BAG 11, BAG 12 Bell Crank Lever Assembly Tail Side Plate Assembly Bell Crank Base (H0058BM-S) Tail Upper Case (H0360BM-S) Washer Socket Head Cap 4x0.5mm (HC176-S) Screw M3x8mm Tail Pin Tail Case Spacer (HC050-S) (H0264-S) (H0061-S) Flanged Bearing 7x3mm (HC402-S) Spacer...

  • Page 25: Tail Assembly

    Chapter 12, Tail BAG 13 Tail Boom Assembly Boom Thunder Black (H0702-S) DETAIL A Attaching H0082-S to the boom: Pre-assemble the two boom spacers H0082-S with the M3x20 socket set screw. Insert into the boom tube completely done up. Center the holes, then unscrew until there is contact with the walls Lock everything with the adhesive.
  • Page 26 Chapter 12, Tail BAG 14, BAG 15 Tail Boom Assembly Finishing Socket Head Cap Washer M3 Screw M3x12mm (H0007-S) (HC062-S) Socket Head Cap Finishing Screw M3x12mm Washer M3 (HC062-S) (H0007-S) Note: Before put plastic ball in threaded rod, please wait 12 hours after bonding Threaded Rod M2.5x40mm Threaded Rod M2.5x40mm (HC242-S)
  • Page 27 Chapter 12, Tail Servo Installation BAG 16 Tail Servo Assembly The distance between 15-16mm the axis and the ball must Uniball M2 be between 15-16 mm (H0064-S) Tail Servo Socket Head Cap Screw M2.5x12mm (HC026-S) Socket Head Cap Screw M2x6mm (HC004-S) Servo Spacer (H0075-S)
  • Page 28 Chapter 13, Installation Of The Boom BAG 17 BOOM ASSEMBLY *Insert the tail boom assembly . *Lock the M8 nuts with the HA016 special tool supplied. *Firmly lock the lateral srews M3x12mm. Use Loctile for this screw and make sure you remain tight. *Assemble the H0038 carbon security plate .
  • Page 29 Chapter 13,Installation Of the Boom and Canopy TAIL BELT TENSION *Check the proper assembly of the tail boom. *Check that the aluminum part of the tube is against the M3 stop screw. *Loosen the tail group by loosening the 4 M3 screws. *Install the belt onto the pulley, taking care to respect the direction of rotation (figure 1).

  • Page 30: Battery

    Chapter 14, Battery BAG 18.1, BAG 18.2 BATTERIES Note: Using sandpaper, sand the slot where you insert the The battery tray system in the Goblin 700 is simple, but very effective. battery strap. This helps The battery should be attached to the tray (Part H0149) with heat shrink, tape or velcro. increase the life of the strap.

  • Page 31: In Flight

    Chapter 15, In Flight BAG 19 OPERATIONS BEFORE FLIGHT *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted. *Check that all wiring is isolated from the carbon/aluminum parts.

  • Page 32: Maintenance

    Chapter 16, Maintenance ABOUT HPS The HPS head allows for a very broad range of dampening setups. The dampers are composed of an O-ring and a technopolymer damper that defines the maximum possible movement of the spindle.Using different dampers we can get different responses of the model. A = Soft for smooth response.

  • Page 33: Exploded Views

    Chapter 17, Exploded view, Carbon Frame Main Frame Main Frame Name Specification Quantity Name Specification Quantity H0002 Battery Tray Carbon Fiber H0699 CF Lading Gear Speed Carbon Fiber H0003 Frame Spacers Aluminum H0709 Landing Support Mount Aluminum H0007 Finishing Washers M3 Aluminum H0713 Canopy Mouse Base...
  • Page 34 Chapter 17, Exploded view, Transmission Assembly TRANSMISSION ASSEMBLY Name Specification Quantity TRANSMISSION ASSEMBLY H0007 Finishing Washers M3 Aluminum Name Specification Quantity H0009 Main Structure Aluminum HC079 Socket Head Cap Screws M3 x 18mm H0010 Servo Support Aluminum HC091 Socket Head Cap Shoudered M3 x 40mm H0017 Swash plate Anti-Rotation Guide...

  • Page 35: Table Of Contents

    Chapter 17, Exploded view, Head System Servo Assembly 1, 2, 3 Head System Head System Code Name Specification Quantity Code Name Specification Quantity H0031 Uniball Spacers Aluminum HC005 Button Cap Screws M2x5mm H0063 Uniballs M3x4 5 H18 HC008 Head Cap Screws M2 x 8mm H0064 Uniballs...
  • Page 36 Chapter 17, Exploded view, Tail System TAIL SYSTEM Name Specification Quantity TAIL SYSTEM Name Specification Quantity H0406BM Tail Bell Crank Aluminum Black Matte H0007 Finishing Washer M3 Aluminum H0407 Tail Pitch Slider 02 Plastic H0029 Spacer 8.1 x 9.2 x 3.2mm H0684 Vertical Fin Carbon Fiber...

  • Page 37: Swashplate

    Chapter 18, Spare Parts Battery Tray Frame Spacer Finishing Washer M3 Main Structure [H0002-S] [H0003-S] [H0007-S] [H0009-S] - 1 x CF Battery Tray. - 6 x Flat Head Cap Screws M2.5x5mm. - 3 x Frame Spacers. - 10 x Finishing Washers M3. - 1 x Main Structure.

  • Page 38: Button Cap Screws M2X5Mm

    Chapter 18, Spare Parts Boom Spacer Spindle Servo Spacer Washer 3.1x 12x1.8mm [H0075-S] [H0078-S] [H0082-S] [H0097-S] - 1 x Spindle Shaft. - 2 x Boom Spacer. - 2 x Button Cap Screw M6x10mm. - 10 x Servo Spacers. - 4 x Washers 3.1x 12x1.8mm.

  • Page 39: 3X 4X0.5

    Chapter 18, Spare Parts Canopy Positioner Double Bearing One Way Pulley Aluminum Front Tail Pulley [H0159-S] [H0171-S] [H0172-S] - 1 x Aluminum Double Bearing One Way Pulley Assembly. - 1 x Front Tail Pulley Assembly. - 2 x Canopy Positioner. - 3 x Shims 16x0,2mm.

  • Page 40: Flanged Bearing 2.5X 6X2.5Mm

    Chapter 18, Spare Parts Aluminum Tail Side Plate Aluminum Tail Case Spacer Main Frame Plastic Ball Link [H0359BM-S] [H0360BM-S] [H0362-S] [H0402-S] - 1 x Aluminum Tail Side Plate. - 1 x Flanged bearing - 1 x Aluminum Tail Case Spacer. Ø6xØ13x5mm.
  • Page 41 Chapter 18, Spare Parts [HC002-S] [HC004-S] [HC008-S] [HC010-S] [HC018-S] [HC020-S] - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap Screws M2x5mm.

  • Page 42: 10X 19X5Mm

    Chapter 18, Spare Parts [HC194-S] [HC200-S] [HC206-S] [HC212-S] [HC218-S] [HC230-S] - 5 x Shims - 8 x Washer - 8 x Metric Hex Nylon - 8 x Metric Hex Nylon - 8 x Metric Hex Nylon - 8 x Metric Hex Nylon Ø6.3xØ15x1mm.
  • Page 43 SAB HELI DIVISION Black Polo Shirt SAB HELI DIVISION Black Hoodies [HM025-S-M-L-XL-XXL] [HM027-S-M-L-XL-XXL] [HM029-S-M-L-XL-XXL] - SAB HELI DIVISION New Black T-shirt. - SAB HELI DIVISION Black Polo Shirt. - SAB HELI DIVISION Black Hoodies. SAB Goblin 630/700/770/ SAB HELI DIVISION Neck Strap...
  • Page 44 Be aware of the danger they pose. - Always keep the model at a safe distance from other pilots and spectators. - Avoid maneuvers with trajectories towards a crowd. - Always maintain a safe distance from the model. www.goblin-helicopter.com SAB HELI DIVISION...

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