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SAB GOBLIN RAW 500 Manual

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MANUAL
GOBLIN 500

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Summary of Contents for SAB GOBLIN RAW 500

  • Page 1 MANUAL GOBLIN 500...
  • Page 2 SAB Heli Division cannot be held responsible for any issues with your model and will not provide support unless you register your model.
  • Page 3 INTRODUCTION GOBLIN RAW 500 TECHNICAL SPECIFICATIONS 1029mm RTF Weight without battery: 1824gr. Recommended battery: 6S 3300/4000 mAh. Main rotor diameter: 1117mm ( with 500mm blades ). Recommended battery weight: 550-600gr. MAX Length of the main blades: 510mm. Recommended ESC: 6S-120A.
  • Page 4 (c) Purchaser Remedy SAB Heli Division’s sole obligation hereunder shall be that SAB Heli Division will, at its option, replace any Product determined by SAB Heli Division to be defective in the event of a defect, this is the Purchaser’s exclusive remedy. Replacement decisions are at the sole discretion of SAB Heli Division. This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the Product.
  • Page 5 *8mm Hex fork wrench (for M5 nuts). MANUAL *Radio power system. *Medium threadlocker (SAB p/n HA116-S). *Strong retaining compound (SAB p/n HA115-S). *3 Mini servos. *Spray lubricant (eg. Try-Flow Oil). *Synthetic grease (eg. Microlube 261). *1 Mini tail rotor servo.
  • Page 6 CARBON ROD ASSEMBLY Box 3, Bag for page 5 Threaded Rod Carbon Rod Threaded Rod M2.5x40mm 2.5x 4x435mm M2.5x40mm (HC242-S) (HC640-S) (HC242-S) 13mm 13mm Aluminum Bushing Aluminum Bushing [H1079] [H1079] (HC640-S) (HC640-S) Approx 461-462 mm Page 5...
  • Page 7 TRANSMISSION GROUP ASSEMBLY Box 2, Bag for page 6 MAIN SHAFT ASSEMBLY Ball Bearing Main Shaft Socket Head Cap 19x6mm Screw M3x8mm (H1843-S) (HC639-S) (HC050-S) Top Main Shaft Unit Assembly (H1844-S) Socket Head Cap Screw M2.5x8mm Socket Head Shoulder (HC020-S) Screw M3x16mm (HC074-S) Flat Head Cap...
  • Page 8 TRANSMISSION GROUP ASSEMBLY Box 2, Bag for page 7 OWB Bearing Assembly One Way Pulley Socket Head Cap Socket Head Cap Rear Servo Assembly Anti-Rotation Screw M3x8mm Screw M2.5x8mm Mount Bearing (H1846-S) (H1687-S) (HC050-S) (HC020-S) (H1700-S) 15x4 (HC422-S) Front Servo Mount (H1793-S) One Way Shim...
  • Page 9 Socket Head Cap The linkage ball must be positioned 13-15mm out on the servo arm. Screw M2.5x8mm The recommended servo arm to use is: SAB p/n [HA050]. 41-42mm (HC020-S) Ensure the alignment of the servo arms before installation of the servos in the model.
  • Page 10 FRAME GROUP ASSEMBLY Box 1, Bag for page 9 CARBON FRAME The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. It is very important to do this along the red lines. LEFT UPPER FRAME ASSEMBLY Socket Head Cap Screw M2.5x6...
  • Page 11 FRAME GROUP ASSEMBLY Box 2,3 , Bag for page 10 LEFT UPPER MAIN FRAME ASSEMBLY Flat Head Cap Frame Spacer Screws M3x5mm (H0239-S) (HC132-S) Finishing Washer M2.5 (H0255-S) Self Tapping Left Battery Guide Screws M3x10 (H1756-S) (HC136-S) Self Tapping Screws M3x10mm (HC136-S) Canopy Center Button Head Cap Screw...
  • Page 12 FRAME GROUP ASSEMBLY Canopy Base Box 2,3 , Bag for page 11 (H1856-S) Flat Head Cap Screws M3x5mm (HC132-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Canopy Washer M2.5 Base Lock (H0255-S) [H1857] (H1856-S) Finishing Washer M2.5 (H0255-S) Button Head Cap Screw Special M2.5x6mm (HC019-S) Self Tapping...
  • Page 13 HEAD ASSEMBLY Box 2, Bag for page 12 RADIUS ARM ASSEMBLY ... x2 RADIUS PLASTIC ARM ASSEMBLY ... x2 LINKAGE ROD ASSEMBLY ..x2 Washer PLEASE USE GREEN THREAD LOCK to secure the Plastic Ball Link Thread Rod HEX M2x22mm [HC628] bearings to the radius arms.
  • Page 14 HEAD ASSEMBLY Box 2, Bag for page 13 NOTE: We recommend assembling without shims. After approximately 20/30 flights, please manually check the head dampening, you can add one 0.1mm shim each side (HC652) if the eg: MULTI PURPOSE dampening feels loose. GREASE [HA096] SMALLER ID CENTER HUB...
  • Page 15 ASSEMBLY OF THE MODULES Box 2, Bag for page 14 SWASHPLATE ASSEMBLY Nylon Nut M3 Uniball M2 Anti-Rotation Pin (HC206-S) (H0538-S) [H0790] HEAD GROUP Nylon Nut M3 (H1566-S) ASSEMBLY (HC206-S) eg: MULTI PURPOSE GREASE [HA096] Uniball M2 Swashplate Assembly Socket Head Cap (H1566-S) (H0538-S) Shoulder M3x16...
  • Page 16 ASSEMBLY OF THE MODULES Box 2, Bag for page 15 Check the " " in your Servos Linkage rod B2 assembly ... x1 Plastic ball link Thread Rod Plastic ball link (H0403-S) HEX M2x32mm (H0403-S) (H1884-S) LINKAGE ROD B1 ASSEMBLY ... x2 If X = 14 - 15mm Use Hex Linkage [H1883] Approx 55.5mm...
  • Page 17 LOWER SIDE FRAME INSTALLATION Box 2, Bag for page 16 NOTE: Use a small qty of 5 minute epoxy in all M2.5 insert. Derlin Spacer [H1927] (H1890-S) M2.5 Insert (H1890-S) M2.5 Insert (H1890-S) Derlin Spacer [H1927] (H1890-S) Page 16...
  • Page 18 LOWER SIDE FRAME INSTALLATION Box 2, Bag for page 17 Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Finishing Washer M2.5 (H0255-S) Foam Canopy Center [H1854-1] (H1854-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Foam Canopy Center [H1854-1] (H1854-S) Page 17...
  • Page 19 LOWER SIDE FRAME INSTALLATION Box 2, Bag for page 18 Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Finishing Washer M2.5 (H0255-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 Plastic Landing Gear...
  • Page 20 4.47 : 1 These are pulleys for motors with a 6 mm shaft. Flanged Bearing Each pulley includes an adapter for motors with a 5 mm shaft. 13x5 GOBLIN RAW 500 CONFIGURATIONS ( BLADES 500mm ) Ilder Assembly Pulley RPM Max...
  • Page 21 INSTALLATION OF THE MOTOR/ESC Box 2, Bag for page 20 MOTOR BELT TENSION Socket Head Cap Screw M4x10mm (HC102-S) Washer 4,3x 11 x1 (HC184-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Motor Belt HTD3 375mm (HC631-S) Page 20...
  • Page 22 INSTALLATION OF THE MOTOR/ESC Box 2, Bag for page 21 ESC ASSEMBLY Zip-tie Wire 150mm ESC Support (H1760-S) Seft Tapping Head Screw M3x10mm (HC136-S) Male Connector Male Connector Case 01 Case 02 [H1817-01] [H1817-02] (H1817-S) (H1817-S) Male Connector [H1819] (H1817-S) Socket Head Cap Solder the two Screws M2x6mm...
  • Page 23 TAIL GROUP ASSEMBLY Box 2, Bag for page 22 NOTE: It is normal for the tail to feel a bit tight after initial assembly as the tail spindle Tail Blade Grip Washer Oring Tail Spindle preload is usually high when the helicopter is brand new. The preload will Assembly 4.05x 6.5x0.3...
  • Page 24 TAIL GROUP ASSEMBLY Box 2, Bag for page 23 Socket Head Cap Tail Pulley Z27 Screws M2x6mm Assembly (HC004-S) (H1912-S) Belt 2M - 1500 (HC662-S) Tail Case Group TAIL BLADE GRIP GROUP Assembly ASSEMBLY (H1768-S) Button Head Cap Screws Special M2.5x6mm (HC019-S) Bell Crank Base (H1457-S)
  • Page 25 TAIL BOOM ASSEMBLY Box 2, Bag for page 24 NOTE: H1771 Please use a Tie Rod to insert the belt into the tube. Approx 240mm Button Head Cap Screw M3x4mm (HC038-S) Socket Head Cap Screw M2x10mm (HC010-S) Button Head Cap Boom Tube Carbon Rod Support Screw M3x4mm...
  • Page 26 TAIL BOOM ASSEMBLY Box 2, Bag for page 25 TAIL BOOM ASSEMBLY Flanged Bearing 8x3mm Ilder Assembly (H1066-S) Socket Head Cap Shoulder Screw M3x20mm (HC082-S) Socket Head Cap Screw M2.5x10mm (HC022-S) Rear Boom Clamp (H1763-S) Socket Head Cap Screws M2.5x8mm (HC020-S) NOTE: Do not tighten the...
  • Page 27 TAIL BOOM ASSEMBLY Box 2, Bag for page 26 PUSH TENSIONER ASSEMBLY Flat Head Idler Collar Screw M2.5x5mm [H1836] (HC128-S) (H1834-S) Flanged Bearing Eg: Grease Push 7x2.5 [HA076-S] Tensioner 02 (HC486-S) [H1835] (H1834-S) Tensioner Idler [H0841] [H0781] (H1834-S) (H1834-S) Flanged Bearing 7x2.5 (HC486-S) Washer...
  • Page 28 TAIL BOOM ASSEMBLY TAIL BOOM ASSEMBLY *Install the belt onto the tail front pulley, checking the direction of rotation. Rotate the belt 90 ° counterclockwise ( Fig. 1 ). *Rotate the main rotor several times by hand. *Tension the tail belt by pulling the boom back with your hands, or using the special Tool H1722-S ( Optional ) * When the tension reader shows zero, the belt tension is correct.
  • Page 29 TAIL BOOM ASSEMBLY Box 2, Bag for page 28 TAIL SERVO ASSEMBLY TAIL SERVO Uniball M2 Socket Head The distance between the axis and the ASSEMBLY (H0064-S) Screw M3x6mm ball must be around 13mm-15mm (HC044-S) 13-15mm Servo Arm (HA050-S) Socket Head Screw M2x6mm (HC004-S) Mini Servo...
  • Page 30 TAIL BOOM ASSEMBLY Box 2, Bag for page 29 Before installing the plastic links onto the threaded rod, be sure that you have waited for at least 12 hours and glue is fully cured. Plastic Ball Link Plastic Ball Link (H0066-S) (H0066-S) NOTE:...
  • Page 31 INSTALLATION OF THE ESC/FBL Box 2, Bag for page 30 Socket Head Cap Note: Screw M2.5x6mm You can use a small piece of heat shrink (HC018-S) tube to secure the antenna wires in place. Socket Head Cap Antenna Support Screw M2.5x8mm (H1641-S) (HC020-S) FBL Plate...
  • Page 32 INSTALLATION OF THE ESC/FBL Box 2, Bag for page 31 Wire Cover SUGGESTED WIRING (H1749-S) Socket Head Cap Screw M2.5x6mm (HC018-S) Zip-Tie (HA058-S) Page 31...
  • Page 33 INSTALLATION OF THE CANOPY Box 2, Bag for page 32 CANOPY *Install Canopy grommets (Figure.1) and the two Quick release canopy mount (Figure.2). *Fit the canopy ensuring it’s correctly located in the areas as shown by the red arrows in Fig 1. Insert the quick release canopy mounts into the canopy base.
  • Page 34 INSTALLATION OF THE BATTERIES Box 2, Bag for page 33 Before permanently mounting the battery on the battery tray, check the ideal position for the best center of gravity. OPEN BATTERY ASSEMBLY Use the included double sided tape to secure the battery to the tray. Use the Velcro Strap [HA023-S].
  • Page 35 IN FLIGHT Box 2, Bag for page 34 OPERATIONS BEFORE FLIGHT Socket Shoulder *Set up the remote control and the flybarless system with utmost care. Screw M4x24mm *It is advisable to test the correct settings of the remote and flybarless system without main blades or tail (HC111-S) blades fitted.
  • Page 36 MAINTENANCE MAINTENANCE Take a look at the red parts. Check them frequently. All other parts are not particularly subject to wear. The lifespan of these components varies according to the type of flying. On average it is recommended to check these parts every 20 flights. In some instances, based on wear, these parts should be replaced every 100 flights. Periodically lubricate the tail slider movement and its linkages as well as the swash plate movement and its linkages.
  • Page 37 CHECK LIST Check the dampening on the main and Tighten the main blades before flight. Check main hub screws M3 Check all power connectors tail rotor to be the same as always. Ensure they are tight. (Good mechanical connection). Check Belt tension. Check the 2 M3 Tail group screws.
  • Page 38 SPARE PARTS Uniball M2 Uniball M3 Plastic Ball Link Motor Pulley Spacer 54mm [H0064-S] [H0065-S] [H0066-S] [H0215-16/24-S] [H0239-S] - 5 x Uniballs M2. - 5 x Uniball Spacers. - 1 x Motor Pulley Z16-Z24 - 5 x Head Cap Screws M2x8. - 2 x Set Screws M4x4.
  • Page 39 SPARE PARTS Battery Lock Rear Servo Mount Center Hub Main Blade Grip Radius Arm [H1694-S] [H1700-S] [H1737-S] [H1738-S] [H1739-S] - 1 x Shim. - 2 x Swashplate Arm. - 1 x Battery Lock Base. - 1 x Main Blade Grip. - 2 x Button Cap Screws M2.5x12mm.
  • Page 40 SPARE PARTS RAW 500 Canopy RAW 500 Aluminum Boom Tube [H1765-S] [H1767-S] - 1 x RAW 500 Canopy. - 2 x Canopy Grommet. - 1 x RAW 500 Aluminum Boom Tube. Tail Pulley Tail Blade Grip Carbon Rod Support Front Servo Mount [H1912-S] [H1770-S] [H1771-S]...
  • Page 41 SPARE PARTS Tail Fin Canopy Center Tail Belt Tensioner [H1834-S] [H1838-S] [H1840-S] - 1 x Pin M2. - 1 x Tensioner Ilder. - 1 x Push Tensioner 01. - 1 x Push Tensioner 02. - 1 x Push Tensioner Spring. - 1 x Ilder Collar.
  • Page 42 SPARE PARTS BUTTOM Main Frame Quick Release Canopy Tail Belt Idle Pulley BUTTOM Bearing Support [H1854-S] [H1856-S] [H1867-S] [H1871-S] - 1 x Idler Pulley. - 1 x Ilder Pulley Column. - 1 x Finishing Washer M3. - 1 x Buttom Main Frame. - 1 x Socket Shoulder Screw M3x18mm.
  • Page 43 SPARE PARTS [HC079-S] [HC026-S] [HC032-S] [HC038-S] [HC044-S] [HC050-S] [HC074-S] - 2 x Socket Head Shoulder - 2 x Socket Head Shoulder - 10 x Socket Head Cap Screws M3x16. Screws M3x18. - 10 x Socket Head Cap - 10 x Button Head Cap - 10 x Socket Head Cap - 10 x Socket Head Cap Screws M2.5x12.
  • Page 44 Be aware of the danger they pose. Always keep the model at a safe distance from other pilots and spectators. Avoid maneuvers with trajectories towards a crowd. GOBLIN RAW 500 Release 1.0 - September 2023 Always maintain a safe distance from WORLD DISTRIBUTION the model.

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