Wallenstein WX520L Operator's Manual
Trailer wood splitter
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- Operator's manual (42 pages) ,
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- Operator's manual (42 pages)
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Summary of Contents for Wallenstein WX520L
- Page 1 OPERATOR'S MANUAL 520/L, 520T Trailer Wood Splitter Rev May-2019 Part Number: Z97135_En...
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Page 2: Introduction
US Customary (SI metric). Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Wallenstein dealer or distributor if you need assistance, information or additional copies of the manuals. -
Page 3: Table Of Contents
WX520, WX520L, WX520T Introduction Trailer Wood Splitter Table of Contents 1. Introduction ............2 7. Storing the Wood Splitter ........31 Foreword ............2 Removing from Storage .........31 Delivery Inspection Report ......4 8. Service and Maintenance ........31 Serial Number Location ........5 Maintenance Safety ........31 Warranty ............6... -
Page 4: Delivery Inspection Report
WX520, WX520L, WX520T Introduction Trailer Wood Splitter Delivery Inspection Report WALLENSTEIN WX520 Series Trailer Wood Splitters To activate warranty, register your product online at http://www.wallensteinequipment.com _________________________________________ Pre-delivery Inspection Customer’s Name Inspect for damage from shipping. Immediately contact the shipping company if damage is found. -
Page 5: Serial Number Location
Trailer Wood Splitter Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts, or requesting service or other information. The product information plate location is shown in the illustration. For future convenience, record the product Model and Serial Number in the spaces provided below. -
Page 6: Warranty
Introduction Trailer Wood Splitter Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the operating and maintenance instructions supplied with the unit. -
Page 7: Decal Information
(how to avoid the hazard). Product Decals indicate machine model and serial number, and other important information. Manufactured by: Safety alert Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM GAWR/PNBE (KG):... -
Page 8: Safety
ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert Symbol identifies important safety messages on the Wallenstein wood splitter and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. -
Page 9: Why Is Safety Important
- Heavy work gloves • Accidents Can Be Avoided - Protective shoes with slip resistant soles The policy of Wallenstein Equipment Inc. is to produce • DO have a first-aid kit available products that are safe and reliable. However, even when... -
Page 10: Equipment Safety Guidelines
WX520, WX520L, WX520T Safety Trailer Wood Splitter Equipment Safety Guidelines 3. Learn the controls and how to stop the machine quickly in an emergency. Always place the machine in a Safe Condition before 4. If this machine is loaned or rented, it is the machine... -
Page 11: Gas Engine Safety
WX520, WX520L, WX520T Safety Trailer Wood Splitter 9. DO NOT choke carburetor to stop engine. Whenever 2. Before applying pressure to the possible, gradually reduce engine speed before system, make sure all components stopping. are tight, and that lines, hoses and 10. - Page 12 WX520, WX520L, WX520T Safety Trailer Wood Splitter 2.11 Being Prepared 1. Determine where the split wood is going to be piled ahead of time. Make sure it does not interfere with safe loading of wood into the splitter. 2. Precut logs so wood is ready to load into the splitter.
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Page 13: Sign-Off Form
WX520, WX520L, WX520T Safety Trailer Wood Splitter 2.11.1 Sign-Off Form The design and manufacture of this product conforms to relative provisions in the following standards: Anyone using this machine must read and thoroughly understand all Safety, Operation and Maintenance ISO 4254-1 Agricultural machinery – Safety information in this manual. -
Page 14: Safety Signs
WX520, WX520L, WX520T Safety Signs Trailer Wood Splitter 3. Safety Signs Safety Sign Locations The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various... -
Page 15: Safety Sign Explanations
WX520, WX520L, WX520T Safety Signs Trailer Wood Splitter Safety Sign Explanations 1. Warning! Always wear appropriate Personal Protective Equipment when using this machine. For example: • A hard hat • Heavy gloves • Hearing protection • Protective shoes with slip resistant soles •... -
Page 16: Replacing Damaged Safety Signs
WX520, WX520L, WX520T Safety Signs Trailer Wood Splitter 4. Warning! Keep feet away from falling split wood. Always wear steel toed foot wear while machine is operating to avoid serious personal injury. Replacing Damaged Safety Signs 1. Keep safety signs clean and legible at all times. -
Page 17: Familiarization
WX520, WX520L, WX520T Familiarization Trailer Wood Splitter 4. Familiarization 4.1.1 Training Each operator must be trained in the proper set-up and operating procedures before using the machine. To the New Operator 1. Move the unit to a large open area to allow the... -
Page 18: Machine Components
WX520, WX520L, WX520T Familiarization Trailer Wood Splitter Machine Components 00632 Fig. 3 – WX520, WX520T and WX520L Wood Splitter Components 1. Hydraulic Cylinder 2. Splitter Control Valve 3. Sliding Push Block 4. Splitter Bed 5. Splitter Wedge 6. Trailer Tongue 7. -
Page 19: Controls
WX520, WX520L, WX520T Controls Trailer Wood Splitter 5. Controls 5.1.2 Ignition Switch This rotary switch controls the ignition system. IMPORTANT! Before starting work with the wood • The engine operates in the ON position. Before splitter, become familiar with the location and starting the engine, turn the switch to ON. -
Page 20: Hydraulic Valve
WX520, WX520L, WX520T Controls Trailer Wood Splitter Hydraulic Valve 5.1.4 Fuel Shut-off Valve The engine is equipped with a fuel shut-off valve (1) The control valve extends and retracts the push block between the tank and the carburetor. to split the wood. The lever on the valve has three positions—Extend, Neutral, and Retract. - Page 21 WX520, WX520L, WX520T Controls Trailer Wood Splitter Neutral Position Retract Position • Neutral is the center position on the valve. • Pull the lever fully backwards to retract the push block. The valve detent holds the lever in Retract • The push block stops moving when the valve lever allowing a hands-free return cycle.
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Page 22: Stroke Limiter Accessory
WX520, WX520L, WX520T Controls Trailer Wood Splitter Stroke Limiter Accessory The Stroke Limiter accessory improves productivity when splitting shorter pieces. It stops the cylinder from fully returning to the home position. 5.3.1 Stroke Limiter – Adjustment 1. Place a typical sized log on the splitter bed, then start / apply power to the wood splitter. -
Page 23: Operating Instructions
WX520, WX520L, WX520T Operating Instructions Trailer Wood Splitter 6. Operating Instructions 14. Before servicing or repairing the machine, place it in a Safe Condition. See page 10. The WX520 splitter models operate in the horizontal configuration only. Before Starting the Engine The operator has the responsibility of being familiar 1. -
Page 24: Pre-Operation Checklist
Trailer Wood Splitter Pre-operation Checklist Machine Break-In Efficient and safe operation of the Wallenstein wood Although there are no operational restrictions on the wood splitter requires that each operator reads and understands splitter when used for the first time, it is recommended... -
Page 25: Engine Oil Level Check
WX520, WX520L, WX520T Operating Instructions Trailer Wood Splitter Engine Oil Level Check Hydraulic Oil Level Check Check engine oil level daily. Check hydraulic oil level every 40 hours or weekly. Check with the machine parked on level ground and the Check with the machine parked on level ground and the engine stopped. -
Page 26: Fuel Level Check
WX520, WX520L, WX520T Operating Instructions Trailer Wood Splitter Fuel Level Check Machine Set-up Check the fuel level daily. IMPORTANT! Park the wood splitter on a level, dry work area free of debris and other objects. Starting with a full tank helps to eliminate or reduce operating interruptions for refueling. -
Page 27: Starting The Engine
WX520, WX520L, WX520T Operating Instructions Trailer Wood Splitter Starting the Engine CAUTION! Before starting engine, review the operating and maintenance instructions in the engine manual. W019 00191 Fig. 20 – Engine Throttle CAUTION! 1. Throttle Lever Hearing loss hazard. Prolonged 3. -
Page 28: Stopping The Engine
WX520, WX520L, WX520T Operating Instructions Trailer Wood Splitter 6.11 Log Placement IMPORTANT! Engine should be warmed up before putting to work. WARNING! 6. Once the engine is warmed, increase the throttle Risk of pinching or crushing hazard between the setting to MAX before beginning. -
Page 29: Splitting Wood
WX520, WX520L, WX520T Operating Instructions Trailer Wood Splitter 6.12 Splitting Wood 6.13 Transporting 6.13.1 Transport Safety WARNING! 1. Comply with local laws governing safety and Risk of pinching or crushing hazard! The worker transporting of machinery on public roads. loading the splitter MUST be the only one in 2. - Page 30 WX520, WX520L, WX520T Operating Instructions Trailer Wood Splitter 6.13.2 Prepare for Transport 4. Lift the hitch and place the coupler over the ball on the hitch. • Turn the fuel OFF when transporting. 5. Flip the latch to lock the coupler around the ball.
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Page 31: Storing The Wood Splitter
WX520, WX520L, WX520T Service and Maintenance Trailer Wood Splitter 7. Storing the Wood Splitter 8. Service and Maintenance After the season's use and the wood splitter is going to WARNING! be put away in storage, it should be thoroughly inspected and prepared. -
Page 32: Fluids And Lubricants
WX520, WX520L, WX520T Service and Maintenance Trailer Wood Splitter Maintenance Schedule 11. Always use proper tools in good condition. Make sure you understand how to use them, before performing Perform maintenance procedures at time shown or any service work. hour interval, whichever comes first. -
Page 33: Grease Points
WX520, WX520L, WX520T Service and Maintenance Trailer Wood Splitter Grease Points Every 40 hours of operation Location or as required Use a hand-held grease gun for all greasing. Pump one shot of grease per fitting. Frame slide Look for this decal on your machine. It... -
Page 34: Hydraulic Oil - Changing
WX520, WX520L, WX520T Service and Maintenance Trailer Wood Splitter Hydraulic Oil – Changing Hydraulic Oil Filter – Changing Change the hydraulic oil at 100 hours of operation or Change hydraulic oil filter at 100 hours of operation annually. or annually. • Hydraulic oil type: Dexron® III ATF The filter is located on side of the hydraulic oil tank. -
Page 35: Engine Air Cleaner
WX520, WX520L, WX520T Service and Maintenance Trailer Wood Splitter Engine Air Cleaner Inspection Remove the air cleaner cover and inspect the filter Check air filter every 40 hours of operation. Change elements. Clean or replace dirty filter elements. Always air filter elements at 100 hours of operation or replace damaged filter elements. annually. NOTE: Refer to the engine manual for information on servicing the air cleaner. -
Page 36: Troubleshooting
The following table lists some problems that may be manual tube. encountered, with possible causes and solutions. If a problem persists after reading through the Troubleshooting section, contact the local dealer, distributor or Wallenstein Equipment. Have the machine serial number ready. Problem Cause Solution Oil filter plugged. -
Page 37: Specifications
WX520, WX520L, WX520T Specifications Trailer Wood Splitter 10. Specifications 10.1 Machine Specifications Model WX520, WX520L WX520T Mounting Trailer Mounted Engine Model Honda™ GX160; 4.8 hp (3.6 kW) @ 3,600 rpm 9.9 in³ (163 cm³) Engine Displacement Splitter Cylinder 4 x 24 in (10.2 x 61 cm) -
Page 38: Common Bolt Torque Values
WX520, WX520L, WX520T Specifications Trailer Wood Splitter 10.2 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque values for Torque Value various bolts and capscrews. Tighten all bolts to the Bolt torque values specified in the table, unless indicated SAE Gr. -
Page 39: Hydraulic Fitting Torque
WX520, WX520L, WX520T Specifications Trailer Wood Splitter 10.3 Hydraulic Fitting Torque Hydraulic Fitting Torque Tightening Flare Type Tube Fittings Tube Size Flats From 1. Check flare and flare seat for defects that might Size Torque value Across Finger Tight cause leakage. -
Page 40: Alphabetical Index
WX520, WX520L, WX520T Alphabetical Index Trailer Wood Splitter 11. Alphabetical Index Hydraulic Oil Level Check ..........25 Hydraulic Oil Type ............25 Air Cleaner Inspection ..........35 Ignition Switch ............19 Informative Labels ............7 Introduction ..............2 Before Starting the Engine .........23 Foreword ..............2 Bolt torque ..............38 Break-in ..............24... - Page 41 WX520, WX520L, WX520T Alphabetical Index Trailer Wood Splitter Preparation ............10 Refueling Safety ............11 Safety Alert Symbol ..........8 Safety Do's and Don'ts ..........9 Safety Training ............10 Signal Words ............8 Tire Safety .............11 Transport Safety ............29 Safety Alert Symbol ............8 Safety Notice Labels ............7 Safety Sign Explanations ...........15...
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