Carf-Models BAE Hawk Mk 66 Assembly Manual page 4

Skygate series
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Skygate Collection
BAE Hawk Mk 66
we normally use, and what we can truly recommend. Please don't use inferior quality glues -
you will end up with an inferior quality plane, that is not so strong or safe. Jet models require
good gluing techniques, due to the higher flying speeds, and hence higher loads on many of the
joints. We highly recommend that you use a slow filled thixotropic epoxy for gluing highly
stressed joints (eg: Hysol 9462). The self-mixing nozzles make it easy to apply exactly the
required amount, in exactly the right place, and it will not run or flow onto places where you don't
want it! It takes about 1 - 2 hours to start to harden so it also gives plenty of time for accurate
assembly. Finally it gives a superb bond on all fibreglass and wood surfaces. Of course there are
many similar glues available, and you can use your favourite type.
1. CA glue 'Thin' and 'Thick' types. We recommend ZAP, as this is very high quality.
2. ZAP-O or Plasti-ZAP, odourless, or ZAP canopy glue 560 (for clear canopy)
3. 30 minute epoxy (stressed joints must be glued with at least 30 min & NOT 5 min epoxy).
4. Loctite Hysol 9462 or equivalent (optional, but highly recommended)
5. Epoxy laminating resin (12 - 24 hr cure) with hardener.
6. Milled glass fibre, for adding to slow epoxy for stronger joints.
7. Micro-balloons, for adding to slow epoxy for lightweight filling.
8. Thread-locking compound (Loctite 243, ZAP Z-42, or equivalent)
We take great care during production at the factory to ensure that all joints are properly glued,
but of course it is wise to check these yourself and re-glue any that might just have been
missed. When sanding areas on the inside of the composite sandwich parts to prepare the
surface for gluing something onto it, do NOT sand through the layer of lightweight glasscloth on
the inside foam sandwich. It is only necessary to rough up the surface, with 80/120 grit, and wipe
off any dust with acetone or de-natured alcohol (or similar) before gluing to make a perfect joint.
Of course, you should always prepare both parts to be joined before gluing for the highest
quality joints. Don't use Acetone for cleaning external, painted, sur- faces as you will damage the
paint. Tip: For cleaning small (uncured) glue spots or marks off the painted surfaces you can use
old-fashioned liquid cigarette-lighter fuel, like 'Ronsonol' or equivalent. This does not damage the
paint, as Acetone and many other solvents will, and this is what we use at the factory. At CARF
Models we try our best to offer you a high quality kit, with outstanding value-for-money, and as
complete as possible. However, if you feel that some additional or different hardware should be
included, please feel free to let us know. Email us: feedback@carf-models.com. We know that
even good things can be made better !
Did you read the hints and warnings above and the instructions carefully? Did you understand
everything in this manual completely?
Then, and only then, let's start assembling your Skygate Collection Hawk
If not, please read it again before you continue.
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